Modular low-power vehicle controller
By using modular design and elastic slot structure, the problem of screw loosening in the vehicle controller under vibration is solved, achieving stable connection and efficient installation, and enhancing heat dissipation performance.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JIANGLING MOTORS
- Filing Date
- 2025-03-28
- Publication Date
- 2026-06-23
Smart Images

Figure CN224401779U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of controller technology, and in particular to a modular low-power vehicle controller. Background Technology
[0002] The vehicle control system, also known as the powertrain controller, is the core control component of the entire vehicle. It collects signals from the accelerator pedal, brake pedal, and other components, makes corresponding judgments, and controls the actions of the lower-level component controllers. The vehicle controller collects driver signals and vehicle status, and manages, schedules, analyzes, and calculates network information through the CAN bus. It performs corresponding energy management based on different vehicle configurations, realizing functions such as vehicle drive control, energy optimization control, brake feedback control, and network management.
[0003] For example, the existing Chinese patent with publication number CN210734045U discloses a vehicle controller. The first screw hole of the injection-molded upper shell is locked to the corresponding second screw hole on the injection-molded lower shell by a self-tapping screw. The threaded connection method is simple, stable and easy to disassemble.
[0004] Since the controller is installed on the vehicle, and the vehicle will often vibrate due to various factors such as the road surface during driving, the self-tapping screws are very likely to loosen from the screw holes over time, thus losing the stability of the connection.
[0005] Therefore, a modular, low-power vehicle controller is needed. Utility Model Content
[0006] The technical problem this invention aims to solve is to overcome the shortcomings of existing technologies. This invention proposes a modular, low-power vehicle controller to address the issue of self-tapping screws being easily affected by vibration, leading to loosening between the screw and the screw hole, and consequently, loss of connection stability.
[0007] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is: a modular low-power vehicle controller, including an upper shell, and a lower shell is connected to the lower part of the upper shell by bolts;
[0008] Two sets of connecting ears 1 are fixedly installed on both sides of the upper shell, and two sets of connecting ears 2 are fixedly installed on both sides of the lower shell. A locking block 1 is fixedly installed on the upper end of the connecting ear 2. A locking groove is opened on the end face of the locking block 1. Two sets of semi-rings are symmetrically fixedly installed on the outer wall of the bolt. A locking block 2 is fixedly installed below one set of semi-rings. A sliding groove is opened inside the locking block 2. An elastic element is installed on the surface of the sliding groove.
[0009] The elastic element includes a spring fixedly connected to the surface of the slide groove. A plug is fixedly installed at the lower end of the spring, and a lever is fixedly installed on one side of the plug. Both the plug and the lever slide in contact with the surface of the slide groove. During installation, firstly, multiple sets of connecting ears one and multiple sets of connecting ears two are aligned one-to-one. Then, the bolt is inserted into the inner side of the connecting ear one, and two sets of semi-rings are fitted onto the outer wall of the bolt. Subsequently, the two sets of semi-rings are welded together. Then, the bolt is screwed to connect with the connecting ear two via threads. During the threaded connection process, the lever is moved to drive the plug to compress the spring, causing the plug to retract into the slide groove. When the upper shell contacts the lower shell, the slide groove and the retaining groove correspond. Then, the lever is released, the spring returns to its original position, and pushes the plug into the retaining groove and abuts against it. This prevents the bolt from rotating during subsequent use, thus preventing loosening between the plug and the connecting ear two and ensuring the stability of the threaded connection.
[0010] Preferably, the outer wall surface of the bolt has circumferentially shaped positioning holes, and multiple positioning pins are fixedly installed on the inner side of the semi-ring. The positioning pins match the positioning holes. During the installation process, the matching of the positioning holes and positioning pins facilitates the quick positioning and installation of the semi-ring by personnel, thereby improving the overall installation efficiency.
[0011] Preferably, a sealing groove is provided on the lower end face of the upper shell, and a sealing strip is fixedly installed on the upper end face of the lower shell. The sealing strip matches the sealing groove. After installation, the sealing strip will penetrate into the interior of the sealing groove, which can effectively block the entry of dust in the air and avoid affecting the internal components.
[0012] Preferably, rubber protective plates are fixedly installed at the four corners of the outer walls of the upper and lower shells. The rubber protective plates can effectively buffer external impacts and reduce damage to internal components.
[0013] Preferably, multiple heat dissipation strips are fixedly installed on the upper end face of the upper shell. Multiple heat dissipation strips can greatly increase the contact area with air and enhance the heat dissipation effect.
[0014] Preferably, a control module is fixedly installed on the inner side of the upper and lower shells. Installing the control module between the upper and lower shells can provide good protection for it and facilitate connection with the circuit.
[0015] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0016] This utility model proposes a modular low-power vehicle controller. During installation, multiple sets of connecting lug 1 and multiple sets of connecting lug 2 are first matched one-to-one. Then, bolts are inserted into the inner side of connecting lug 1, and two sets of semi-rings are fitted onto the outer wall of the bolt. Subsequently, the two sets of semi-rings are welded together. Then, the bolt is tightened to connect with connecting lug 2 via threads. During the threaded connection process, by moving the toggle block, the insert block is driven to compress the spring, causing the insert block to retract into the slide groove. When the upper shell contacts the lower shell, the slide groove and the slot correspond. Then, the toggle block is released, the spring returns to its original position, and pushes the insert block into the slot and abuts against it. This ensures that the bolt will not rotate during subsequent use, thus preventing loosening between the bolt and connecting lug 2 and guaranteeing the stability of the threaded connection. Attached Figure Description
[0017] The disclosure of this utility model is illustrated with reference to the accompanying drawings. It should be understood that the drawings are for illustrative purposes only and are not intended to limit the scope of protection of this utility model. In the drawings, the same reference numerals are used to refer to the same parts, wherein;
[0018] Figure 1 The schematic diagram shows an overall structural schematic diagram according to one embodiment of the present invention;
[0019] Figure 2 The schematic diagram shows an exploded view of the overall structure according to one embodiment of the present invention;
[0020] Figure 3 The schematic diagram shows a top view of the upper shell structure according to one embodiment of the present invention;
[0021] Figure 4 The schematic diagram shows a bottom view of the upper shell structure according to one embodiment of the present invention;
[0022] Figure 5 The schematic diagram shows a top view of a lower shell structure according to one embodiment of the present invention;
[0023] Figure 6 The diagram schematically shows an enlarged view of a slot structure according to one embodiment of the present invention;
[0024] Figure 7 The diagram schematically shows an exploded view of a bolt structure according to one embodiment of the present invention;
[0025] Figure 8 The diagram schematically shows an enlarged view of an elastic member structure according to one embodiment of the present invention.
[0026] The following are the labeling elements in the diagram: 1. Upper shell; 11. Heat sink; 12. Connecting ear 1; 13. Rubber protective plate; 14. Sealing groove; 2. Lower shell; 21. Sealing strip; 22. Connecting ear 2; 221. Locking block 1; 222. Locking groove; 3. Control module; 4. Bolt; 41. Positioning hole; 42. Half ring; 421. Positioning pin; 422. Locking block 2; 423. Slide groove; 424. Elastic element; 4241. Spring; 4242. Insert block; 4243. Pulling block. Detailed Implementation
[0027] It is readily understood that, based on the technical solution of this utility model, those skilled in the art can propose various interchangeable structural methods and implementations without altering the essential spirit of this utility model. Therefore, the following detailed embodiments and accompanying drawings are merely illustrative descriptions of the technical solution of this utility model and should not be considered as the entirety of this utility model or as limitations or restrictions on the technical solution of this utility model.
[0028] To further understand the content of this utility model, a detailed description of this utility model will be provided in conjunction with the accompanying drawings.
[0029] According to one embodiment of the present invention, in conjunction with Figure 1-3 , Figure 5-8 As shown, a modular low-power vehicle controller includes an upper shell 1, and a lower shell 2 is connected to the lower part of the upper shell 1 by bolts 4.
[0030] Two sets of connecting ears 12 are fixedly installed on both sides of the upper shell 1, and two sets of connecting ears 22 are fixedly installed on both sides of the lower shell 2. A locking block 221 is fixedly installed on the upper end of the connecting ear 22. A locking groove 222 is opened on the end face of the locking block 221. Two sets of semi-rings 42 are symmetrically fixedly installed on the outer wall of the bolt 4. A locking block 422 is fixedly installed below one set of semi-rings 42. A sliding groove 423 is opened inside the locking block 422. An elastic element 424 is installed on the surface of the sliding groove 423.
[0031] The elastic element 424 includes a spring 4241 fixedly connected to the surface of the slide groove 423. A plug 4242 is fixedly installed at the lower end of the spring 4241, and a lever 4243 is fixedly installed on one side of the plug 4242. Both the plug 4242 and the lever 4243 slide in contact with the surface of the slide groove 423. During installation, firstly, multiple sets of connecting ears 12 are aligned one-to-one with multiple sets of connecting ears 22. Then, the bolt 4 is inserted into the inner side of the connecting ear 12, and two sets of semi-rings 42 are fitted onto the outer wall of the bolt 4. Subsequently, the two sets of semi-rings 42 are welded together, and then the bolt 4 is tightened to connect the connecting ears 22. 22. Threaded connection: During the threaded connection process, by moving the toggle block 4243, the insert block 4242 is driven to compress the spring 4241, causing the insert block 4242 to retract into the slide groove 423. When the upper shell 1 contacts the lower shell 2, the slide groove 423 corresponds to the retaining groove 222. Then, the toggle block 4243 is released, the spring 4241 is reset, and the insert block 4242 is pushed into the retaining groove 222 and abuts against it. This ensures that the bolt 4 will not rotate during subsequent use, and thus will not loosen between it and the connecting lug 22, ensuring the stability of the threaded connection.
[0032] Combination Figure 7 As shown, the outer wall surface of the bolt 4 has a circumferentially shaped positioning hole 41, and multiple positioning pins 421 are fixedly installed on the inner side of the semi-ring 42. The positioning pins 421 match the positioning holes 41. During the installation process, the matching of the positioning holes 41 and the positioning pins 421 facilitates the personnel to quickly position and install the semi-ring 42, thereby improving the overall installation efficiency.
[0033] Combination Figure 4-5 As shown, a sealing groove 14 is provided on the lower end face of the upper shell 1, and a sealing strip 21 is fixedly installed on the upper end face of the lower shell 2. The sealing strip 21 matches the sealing groove 14. After installation, the sealing strip 21 will penetrate into the interior of the sealing groove 14, which can effectively block the entry of dust in the air and avoid affecting the internal components.
[0034] Combination Figure 4 As shown, rubber guard plates 13 are fixedly installed at the four corners of the outer walls of the upper shell 1 and the lower shell 2. The rubber guard plates 13 can effectively buffer external collisions and reduce damage to internal components.
[0035] Combination Figure 3 As shown, multiple heat dissipation strips 11 are fixedly installed on the upper end face of the upper shell 1. The multiple heat dissipation strips 11 can greatly increase the contact area with air and enhance the heat dissipation effect.
[0036] Combination Figure 1-2 As shown, a control module 3 is fixedly installed on the inner side of the upper shell 1 and the lower shell 2. Installing the control module 3 between the upper shell 1 and the lower shell 2 can provide good protection for them and facilitate connection with the circuit.
[0037] In this embodiment, during installation, firstly, multiple sets of connecting lug 12 are aligned one-to-one with multiple sets of connecting lug 22. Then, bolt 4 is inserted into the inner side of connecting lug 12, and two sets of semi-rings 42 are fitted onto the outer wall of bolt 4. Subsequently, the two sets of semi-rings 42 are welded together. Then, bolt 4 is screwed into connecting lug 22 for threaded connection. During the threaded connection process, by moving the toggle block 4243, the insert block 4242 is driven to compress the spring 4241, causing the insert block 4242 to retract into the slide groove 423. When the upper shell 1 contacts the lower shell 2, the slide groove 423 corresponds to the slot 222. Then, the toggle block 4243 is released, the spring 4241 is reset, and the insert block 4242 is pushed into the slot 222 and abuts against it. This ensures that bolt 4 will not rotate during subsequent use, and thus will not loosen with connecting lug 22, ensuring the stability of the threaded connection.
[0038] The technical scope of this utility model is not limited to the content described above. Those skilled in the art can make various modifications and variations to the above embodiments without departing from the technical concept of this utility model, and all such modifications and variations should fall within the protection scope of this utility model.
Claims
1. A modular low power whole vehicle controller, characterized by: Including upper shell, the lower of upper shell is connected with lower shell through bolt; Two groups of connecting ears one are fixedly installed on the both sides of upper shell, two groups of connecting ears two are fixedly installed on the both sides of lower shell, the upper end of connecting ears two is fixedly installed with clamping block one, the end surface of clamping block one is equipped with clamping groove, the outer wall of bolt is fixedly installed with two groups of half rings, the lower of one group of half rings is fixedly installed with clamping block two, the inside of clamping block two is equipped with sliding slot, the surface of sliding slot is installed with elastic piece; The elastic piece includes spring fixedly connected with the surface of sliding slot, the lower end of spring is fixedly installed with plug block, the side of plug block is fixedly installed with push block, the plug block and the push block are all slidingly connected with the surface of sliding slot.
2. The modular low power vehicle controller of claim 1, wherein: The outer wall surface of bolt is circumferentially equipped with positioning hole, the inside of half ring is fixedly installed with multiple positioning pins, the positioning pins are matched with the positioning hole.
3. The modular low power vehicle controller of claim 1, wherein: The lower end surface of upper shell is equipped with sealing groove, the upper end surface of lower shell is fixedly installed with sealing strip, the sealing strip is matched with the sealing groove.
4. The modular low power vehicle controller of claim 1, wherein: The outer wall corners of upper shell and lower shell are all fixedly installed with rubber guard plate.
5. The modular low power vehicle controller of claim 1, wherein: The upper end surface of upper shell is fixedly installed with multiple heat dissipation strips.
6. The modular low power vehicle controller of claim 1, wherein: The inside of upper shell and lower shell is fixedly installed with control module.