Automatic silicon grease brushing device

Abstract

The utility model relates to the technical field of brushing silicone grease, specifically relates to an automatic silicone grease brushing device, including support, and set up in the brush glue subassembly of support inside, still be provided with the silicone grease storage supply component connected with the brush glue subassembly in support inside, and set up in the positioning assembly of brush glue subassembly one side for positioning fixed brush glue material, through the camera module and image recognition processing module of visual unit, accurate identification the position, shape and size of the area to be daubed, real -time monitoring daubing process, ensure that the silicone grease evenly covers in the specified area, greatly improved the precision and quality of brushing fat, and positioning assembly through guide rail, slider, electric jar and positioning rod etc. Structure, fast and accurate positioning work piece, guarantee the stability of work piece in the brush glue process, simultaneously, mechanical arm, electric control pump and feed pipe cooperate, realized the automatic operation of brushing fat, improved work efficiency, can satisfy the production demand of larger scale.

Description

Technical Field

[0001] This utility model relates to the field of silicone grease application technology, specifically to an automatic silicone grease application device. Background Technology

[0002] A silicone grease application device is used to evenly apply silicone grease to the surface of an object. It is mainly used in scenarios where heat dissipation requirements are high and thermal conductivity needs to be enhanced. Currently, many silicone greases are still applied manually. When applying silicone grease manually, workers use tools such as scrapers and brushes to apply the silicone grease to the target object. This method relies entirely on manual operation, and it is difficult to guarantee the uniformity and thickness of the application. Different workers have different operating techniques and skill levels, resulting in inconsistent product quality. Moreover, manual application is relatively inefficient and cannot meet the needs of large-scale production.

[0003] In view of this, we propose an automatic silicone grease application device. Utility Model Content

[0004] In view of the above-mentioned shortcomings of the existing technology, the present invention provides an automatic silicone grease application device, which can effectively solve the problems of the existing technology of manual silicone grease application, which cannot guarantee the uniformity and thickness of the application, affecting product quality, and the low application efficiency, making it difficult to meet the needs of large-scale production.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] This utility model provides an automatic silicone grease application device, including a bracket and a grease application assembly disposed inside the bracket;

[0007] The bracket also contains a silicone grease storage and supply component connected to the glue application component, and a positioning component located on one side of the glue application component for positioning and fixing the glue application material.

[0008] And a vision unit, which includes a camera module and an image recognition and processing module.

[0009] Furthermore, the adhesive application assembly includes a robotic arm fixedly installed at the bottom of the bracket cavity, with a brush head fixedly connected to the actuator end of the robotic arm.

[0010] Furthermore, the silicone grease storage supply assembly includes a supply tube fixedly connected to the brush head, an electric control pump fixedly connected to the end of the supply tube away from the brush head, and an insulated storage tank fixedly connected to the side of the electric control pump away from the supply tube. The insulated storage tank is fixedly connected to the inside of the bracket by a fixing frame.

[0011] Furthermore, the positioning component includes a positioning seat disposed on one side of the robotic arm, with two sets of sliders fixedly connected to the bottom of the positioning seat, and guide rails slidably connected to the bottom of both sets of sliders, the guide rails being fixed to the bottom of the inner cavity of the bracket.

[0012] Furthermore, an electric cylinder is fixedly connected to the inner cavity side wall of the bracket, and a positioning rod is fixedly connected to the output end of the electric cylinder. A fixing sleeve fixedly installed on the inner cavity side wall of the bracket is movably sleeved on the surface of the positioning rod.

[0013] The bottom of the positioning seat has a positioning hole that can be inserted into the positioning rod.

[0014] Furthermore, the camera module is used to capture images of the area where silicone grease will be applied;

[0015] The image recognition and processing module is electrically connected to the camera module. It is used to receive images captured by the camera module and analyze and process the images to identify the location, shape, and size of the area where silicone grease needs to be applied.

[0016] The technical solution provided by this utility model has the following advantages compared with the known public technology:

[0017] This invention uses a vision unit with a camera module and an image recognition processing module to accurately identify the position, shape, and size of the area to be coated, monitors the coating process in real time, and can promptly detect and correct problems such as uneven coating or omissions, ensuring that the silicone grease is evenly covered in the designated area, greatly improving the accuracy and quality of grease application. The positioning component uses a structure such as a guide rail, slider, electric cylinder, and positioning rod to quickly and accurately position the workpiece, ensuring the stability of the workpiece during the grease application process and reducing rework caused by workpiece displacement. At the same time, the robotic arm, electric pump, and feed pipe work together to realize automated grease application, improve work efficiency, and meet the needs of larger-scale production. Attached Figure Description

[0018] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0019] Figure 1 This is a first-view structural diagram of the present invention;

[0020] Figure 2 This is a partial structural diagram of the feed tube, brush head, and related components of this utility model;

[0021] Figure 3This is a partial structural diagram of the slider, electric cylinder, and related components of this utility model;

[0022] Figure 4 This is a partial structural diagram of the positioning hole, positioning rod, and related components of this utility model;

[0023] Figure 5 This is a schematic diagram of the visual unit module of this utility model.

[0024] The labels in the diagram represent: 1. Bracket;

[0025] 2. Silicone grease storage and supply assembly; 201. Fixing frame; 202. Insulated storage tank; 203. Electrically controlled pump; 204. Supply pipe;

[0026] 3. Adhesive application assembly; 301. Robotic arm; 302. Brush head;

[0027] 4. Positioning assembly; 401. Guide rail; 402. Positioning seat; 403. Slider; 404. Fixing sleeve; 405. Electric cylinder; 406. Positioning hole; 407. Positioning rod. Detailed Implementation

[0028] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.

[0029] The present invention will be further described below with reference to the embodiments.

[0030] An automatic silicone grease application device includes a bracket 1 and a grease application component 3 disposed inside the bracket 1. The bracket 1 also includes a silicone grease storage and supply component 2 connected to the grease application component 3, a positioning component 4 disposed on one side of the grease application component 3 for positioning and fixing the grease application material, and a vision unit, which includes a camera module and an image recognition and processing module.

[0031] Specifically, the camera module is used to capture images of the area to be coated with silicone grease. The image recognition and processing module is electrically connected to the camera module and is used to receive the images captured by the camera module and analyze and process the images to identify the location, shape, and size information of the area to be coated with silicone grease.

[0032] Specifically, the silicone grease storage and supply component 2, located inside the bracket 1, stores silicone grease and supplies it to the application component 3. The positioning component 4 is used to fix and position the workpiece to be coated with grease. Then, the application component 3 applies silicone grease to the workpiece. The vision unit plays a crucial monitoring and feedback role in the entire device. It includes a camera module and an image recognition and processing module. The camera module captures images of the area to be coated with silicone grease. This camera module uses a high-resolution industrial camera, capable of clearly capturing detailed information of the area to be coated. The camera is also equipped with a professional optical lens, enabling clear imaging of areas of different distances and sizes to be coated. The image recognition and processing module is electrically connected to the camera module to receive and analyze images captured by the camera module. Based on advanced image recognition algorithms and deep learning technology, this module can quickly and accurately identify the location, shape, and size of the area where silicone grease needs to be applied. Through real-time image analysis, the image recognition and processing module can also monitor the application process in real time. Once uneven application or omissions are found, the relevant information is immediately fed back to the control system. The control system adjusts the working parameters of the adhesive application component 3 in a timely manner based on the feedback information, such as the moving speed of the adhesive application head and the amount of silicone grease supplied, to ensure that the quality of silicone grease application reaches a high standard.

[0033] Specifically, the adhesive application assembly 3 includes a robotic arm 301 fixedly installed at the bottom of the inner cavity of the bracket 1. The execution end of the robotic arm 301 is fixedly connected to a brush head 302. The silicone grease storage and supply assembly 2 includes a supply pipe 204 fixedly connected to the brush head 302. An electric pump 203 is fixedly connected to one end of the supply pipe 204 away from the brush head 302. An insulated storage tank 202 is fixedly connected to one side of the electric pump 203 away from the supply pipe 204. The insulated storage tank 202 is fixedly connected to the inside of the bracket 1 through a fixing frame 201.

[0034] Furthermore, the positioning component 4 includes a positioning seat 402 disposed on one side of the robotic arm 301. Two sets of sliders 403 are fixedly connected to the bottom of the positioning seat 402. Guide rails 401 are slidably connected to the bottom of both sets of sliders 403. The guide rails 401 are fixed to the bottom of the inner cavity of the bracket 1. An electric cylinder 405 is fixedly connected to the side wall of the inner cavity of the bracket 1. A positioning rod 407 is fixedly connected to the output end of the electric cylinder 405. A fixing sleeve 404 fixedly installed on the side wall of the inner cavity of the bracket 1 is movably sleeved on the surface of the positioning rod 407. The bottom of the positioning seat 402 is provided with a positioning hole 406 that is inserted and engaged with the positioning rod 407.

[0035] Specifically, the workpiece to be coated with glue is fixed on the positioning seat 402, and then the positioning seat 402 is pushed. Through the cooperation of the guide rail 401 and the slider 403, the positioning seat 402 is pushed to the designated position. Then, the electric cylinder 405 on the bracket 1 is activated to accurately insert the positioning rod 407 in the fixing sleeve 404 into the positioning hole 406 of the positioning seat 402, ensuring that the positioning seat 402 has been moved to the accurate processing position, and at the same time ensuring the stability of the positioning seat 402 and the workpiece during the glue application process.

[0036] Specifically, the insulated storage tank 202 on the fixed frame 201 can be used to store a certain amount of silicone grease, and has certain sealing and heat preservation measures to prevent the silicone grease from drying out or deteriorating. At the same time, the electric pump 203 and the feed pipe 204 can stably deliver the silicone grease to the brush head 302. The robotic arm 301 can drive the brush head 302 to move and perform the glue application operation on the workpiece fixed on the positioning seat 402.

[0037] The working principle of this utility model is as follows: When using the dynamic brush silicone grease device, the workpiece to be brushed with glue is first placed on the positioning seat 402 of the positioning component 4. The two sets of sliders 403 at the bottom of the positioning seat 402 cooperate with the guide rail 401 fixed at the bottom of the inner cavity of the bracket 1. The positioning seat 402 is pushed manually or by other auxiliary means to slide along the guide rail 401 to the designated position close to the glue brushing component 3.

[0038] Next, the electric cylinder 405 on the inner wall of the bracket 1 is activated. The output end of the electric cylinder 405 pushes the positioning rod 407. The positioning rod 407 passes through the fixed sleeve 404 fixedly installed on the inner wall of the bracket 1 and is inserted into the positioning hole 406 pre-opened at the bottom of the positioning seat 402. In this way, the positioning seat 402 is accurately positioned and remains stable during the subsequent glue application process, ensuring that the position of the workpiece will not shift.

[0039] At this point, the vision unit starts working. The camera module uses a high-resolution industrial camera equipped with a professional optical lens to capture images of the area to be coated with silicone grease. The images are transmitted to the image recognition and processing module that is electrically connected to it. This module analyzes and processes the images based on advanced image recognition algorithms and deep learning technology, thereby identifying detailed information such as the location, shape, and size of the area to be coated with silicone grease.

[0040] At the same time, the silicone grease storage and supply component 2 begins to prepare for the application of the adhesive. The insulated storage tank 202, which is fixed inside the bracket 1, uses its sealing and heat preservation measures to store a certain amount of silicone grease to prevent the silicone grease from drying out or deteriorating. The electric pump 203 is started and the silicone grease is stably delivered from the insulated storage tank 202 to the brush head 302 through the supply pipe 204.

[0041] Once everything is ready, the robotic arm 301 begins to move. The robotic arm 301, which is fixedly installed at the bottom of the inner cavity of the bracket 1, has a brush head 302 connected to its execution end. The robotic arm 301 controls the movement of the brush head 302 according to the information fed back by the vision unit and according to the preset program. During the movement, the brush head 302 evenly applies the silicone grease to the area of ​​the workpiece that needs to be coated.

[0042] During the application of the adhesive, the vision unit works continuously, and the image recognition and processing module monitors the application process in real time. Once uneven application or missed areas are detected, the relevant information is immediately fed back to the control system. Based on this feedback, the control system adjusts the motion parameters of the robotic arm 301 in a timely manner, such as the moving speed of the brush head 302 and the feeding amount of the electronic pump 203, to ensure that the quality of the silicone grease application reaches a high standard. After completing one application operation, if the next workpiece needs to be coated with adhesive, the above process of positioning, vision recognition, feeding and coating is repeated.

[0043] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions will not cause the essence of the corresponding technical solutions to deviate from the protection scope of the technical solutions of the embodiments of this utility model.

Claims

1. An automatic silicone grease brushing device, characterized by, include: The bracket (1) and the adhesive brushing assembly (3) disposed inside the bracket (1). The bracket (1) is also provided with a silicone grease storage and supply component (2) connected to the glue application component (3), and a positioning component (4) located on one side of the glue application component (3) for positioning and fixing the glue application material. And a vision unit, which includes a camera module and an image recognition and processing module.

2. The automatic silicone grease application device according to claim 1, characterized in that, The glue application assembly (3) includes a robotic arm (301) fixedly installed at the bottom of the inner cavity of the bracket (1), and a brush head (302) is fixedly connected to the execution end of the robotic arm (301).

3. The automatic silicone grease application device according to claim 2, characterized in that, The silicone grease storage supply assembly (2) includes a supply pipe (204) fixedly connected to the brush head (302). An electric control pump (203) is fixedly connected to one end of the supply pipe (204) away from the brush head (302). An insulated storage tank (202) is fixedly connected to one side of the electric control pump (203) away from the supply pipe (204). The insulated storage tank (202) is fixedly connected to the inside of the bracket (1) through a fixing frame (201).

4. The automatic silicone grease application device according to claim 3, characterized in that, The positioning component (4) includes a positioning seat (402) located on one side of the robotic arm (301). Two sets of sliders (403) are fixedly connected to the bottom of the positioning seat (402). Guide rails (401) are slidably connected to the bottom of both sets of sliders (403). The guide rails (401) are fixed to the bottom of the inner cavity of the bracket (1).

5. An automatic silicone grease application device according to claim 4, characterized in that, An electric cylinder (405) is fixedly connected to the inner cavity side wall of the bracket (1). A positioning rod (407) is fixedly connected to the output end of the electric cylinder (405). A fixing sleeve (404) is movably sleeved on the surface of the positioning rod (407) and fixedly installed on the inner cavity side wall of the bracket (1). The bottom of the positioning seat (402) is provided with a positioning hole (406) that is inserted and engaged with the positioning rod (407).

6. The automatic silicone grease application device according to claim 5, characterized in that, The camera module is used to capture images of the area where silicone grease will be applied; The image recognition and processing module is electrically connected to the camera module. It is used to receive images captured by the camera module and analyze and process the images to identify the location, shape, and size of the area where silicone grease needs to be applied.

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