A kind of dipping equipment for evenly coating the surface of rope

Abstract

The utility model discloses a kind of impregnation equipment with uniform rope cable surface coating, including workbench, the top of workbench is equipped with table board, the top of table board is equipped with liquid storage tank, both sides of the bottom of liquid storage tank are fixedly installed with side bracing plate, the top of two side bracing plates is extended to the outside of liquid storage tank and is installed with top plate, two guide rollers are rotatably installed on the upper end inner wall between side bracing plate, impregnation roller is rotatably installed on the inner wall of side bracing plate below guide roller, roller groove is equipped on the outer wall of impregnation roller, the bottom of table board at the position of liquid storage tank is fixedly installed with component seat, second motor is installed at the central position of component seat bottom, the top of second motor extends to the inside of liquid storage tank and is equipped with linkage seat, stirring vane is installed on the outer wall of both sides of linkage seat. The utility model not only ensures the impregnation effect of rope cable when impregnation equipment is used, but also achieves the purpose of easy automatic impregnation of rope cable, and improves the impregnation efficiency of rope cable when impregnation equipment is used.

Description

Technical Field

[0001] This utility model relates to the field of rope and cable processing technology, specifically to a rope and cable surface uniform coating adhesive impregnation device. Background Technology

[0002] Impregnation is an important process in the production and processing of ropes and cables. By coating the surface of the ropes and cables with a layer of adhesive, the overall performance of the ropes and cables can be enhanced. However, existing impregnation equipment has some problems in actual use, resulting in uneven coating of adhesive on the surface of the ropes and cables. Uneven coating will affect the quality and service life of the ropes and cables and reduce the market competitiveness of the products. Therefore, developing an impregnation equipment that can uniformly coat the surface of ropes and cables is of great practical significance.

[0003] According to CN212975671U, a rope and cable processing impregnation device includes a worktable, a conveying assembly, an impregnation tank, and a drying device. The conveying assembly includes an upper conveying roller and a lower conveying roller arranged longitudinally. The upper surface of the lower conveying roller is positioned higher than the upper end of the impregnation tank. A tension roller and a feeding roller are rotatably connected inside the impregnation tank. The feeding roller is located inside the impregnation tank on the side away from the conveying assembly, and its upper surface is flush with the upper surface of the lower conveying roller. The drying device includes a hot air blower and a drying channel connected to the hot air blower through an air supply channel. The drying channel is open at both ends and includes an outer tube and an inner tube. The two ends of the outer tube are respectively connected to the inner tube. The pipe is fixed at both ends, and the air supply channel is connected to the outer pipe. The inner pipe surface has multiple air outlet holes along the circumference. The structure of this device is scientifically and rationally designed, easy to manufacture, highly automated, saves manpower, improves processing efficiency, effectively enhances the strength of the rope, increases the tensile strength of the rope, and extends the service life of the rope. As can be seen from the above, although this device can be applied well, it is usually not convenient to stir the adhesive, which makes the adhesive prone to sedimentation or stratification, making it difficult to ensure the uniformity of the adhesive. This makes it difficult to coat the surface of the rope evenly, thus affecting the impregnation effect of the rope, which often troubles people. Utility Model Content

[0004] The purpose of this invention is to provide a device for uniformly coating the surface of ropes and cables with adhesive, in order to solve the problem that although the device proposed in the background art can be applied well, it is usually not convenient to stir the adhesive solution, which makes the adhesive solution prone to sedimentation or stratification, and thus makes it difficult to ensure the uniformity of the adhesive solution, making it difficult to uniformly coat the surface of the ropes and cables, thereby affecting the adhesive coating effect of the ropes and cables.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a rope and cable surface uniform coating impregnation device, comprising a workbench, a platform at the top of the workbench, a liquid storage tank at the top of the platform, side support plates fixedly installed on both sides of the bottom of the liquid storage tank, the tops of the two side support plates extending to the outside of the liquid storage tank and fitted with a top plate, two guide rollers rotatably installed on the upper inner wall between the side support plates, impregnation rollers rotatably installed on the inner wall of the side support plates below the guide rollers, roller grooves provided on the outer wall of the impregnation rollers, a component holder fixedly installed at the bottom end of the platform at the position of the liquid storage tank, a second motor installed at the center of the bottom end of the component holder, the top of the second motor extending into the inside of the liquid storage tank and fitted with a linkage seat, stirring blades installed on the outer walls of both sides of the linkage seat, a control panel installed at the top of the platform in front of the liquid storage tank, the output terminal of the microcontroller inside the control panel being electrically connected to the input terminal of the second motor.

[0006] Preferably, two first upright plates are fixedly installed on the top of the platform on one side of the storage tank, and an unwinding roller is rotatably installed on the inner wall between the two first upright plates. The unwinding roller is used to unwind the rope.

[0007] Preferably, a heating box is provided on the top of the platform of the liquid storage tank on the side away from the first upright plate. Both outer walls of the top of the heating box are provided with inlet and outlet slots. One end of the inlet and outlet slot extends into the interior of the heating box. The inlet and outlet slots are provided so that the rope can be threaded into or out of the heating box.

[0008] Preferably, the top of the platform of the heating box on the side away from the liquid storage tank is provided with two second upright plates, and a winding roller is rotatably installed on the inner wall between the second upright plates. The winding roller is provided to wind up the rope after it has been impregnated with glue.

[0009] Preferably, a positioning plate is fixedly installed on the top of the platform on one side of the second upright plate. A first motor is installed on the outer wall of the positioning plate. The input end of the first motor is electrically connected to the output end of the microcontroller inside the control panel. One end of the first motor passes through the positioning plate and the second upright plate in sequence and is connected to one end of the winding roller. The first motor is configured to drive the winding roller to rotate.

[0010] Preferably, a heating tube is installed at the center of the bottom of the heating box, and the input end of the heating tube is electrically connected to the output end of the microcontroller inside the control panel. A temperature sensor is installed on the inner wall of the upper end of the heating box, and the output end of the temperature sensor is electrically connected to the input end of the microcontroller inside the control panel. The temperature sensor is configured to monitor the temperature inside the heating box.

[0011] Compared with the prior art, the beneficial effects of this utility model are: the uniform coating of the rope surface by the impregnation equipment not only ensures the impregnation effect of the rope when the impregnation equipment is used, but also achieves the purpose of easy automatic impregnation of the rope, and improves the impregnation efficiency of the rope when the impregnation equipment is used.

[0012] (1) By starting the second motor, the stirring blades are driven to rotate through the linkage seat. The stirring blades can stir the glue stored in the storage tank to increase the activity of the molecules inside the glue and reduce the phenomenon of sedimentation or stratification of the glue, so as to ensure the uniformity of the glue and make it easier to coat the glue evenly on the rope. This ensures the glue-impregnation effect of the rope when the glue-impregnation equipment is used.

[0013] (2) By winding the rope to be impregnated onto the outer wall of the unwinding roller, then inserting one end of the rope into the inside of the storage tank and the heating tank, and connecting one end of the rope to the outer wall of the take-up roller, the rope is guided by the two guide rollers. The impregnation roller is set so that the rope is impregnated in the glue inside the storage tank. The roller groove limits the position of the rope. When the first motor is started to drive the take-up roller to rotate, the unwinding roller unwinds the rope and the take-up roller winds the rope. During the movement, the rope is fully immersed in the glue inside the storage tank, thus achieving the purpose of easy automatic impregnation of the rope.

[0014] (3) The rope passes through the two inlet and outlet slots into and out of the heating box, so that the rope after impregnation can move inside the heating box. The heating tube is set to heat the air inside the heating box. The temperature sensor is set to monitor the temperature inside the heating box and adjust the heating power of the heating tube. The rope after impregnation can be heated and dried, so that the glue can be quickly solidified on the rope, thereby improving the impregnation efficiency of the rope when the impregnation equipment is used. Attached Figure Description

[0015] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0016] Figure 2 This is a front view of the structural appearance of this utility model;

[0017] Figure 3 This is a frontal cross-sectional view of the present invention.

[0018] Figure 4 This is a top view of the structure of the dip roller of this utility model.

[0019] In the diagram: 1. Workbench; 2. Tabletop; 3. Control panel; 4. First vertical plate; 5. Unwinding roller; 6. Second vertical plate; 7. Rewinding roller; 8. Positioning plate; 9. First motor; 10. Heating box; 11. Inlet / outlet trough; 12. Liquid storage tank; 13. Side support plate; 14. Top plate; 15. Temperature sensor; 16. Heating tube; 17. Guide roller; 18. Dipping roller; 1801. Roller trough; 19. Part holder; 20. Second motor; 21. Linkage seat; 22. Stirring blade. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.

[0021] Please see Figure 1-4 An embodiment of this utility model is provided: a rope and cable surface uniform coating impregnation equipment, including a workbench 1, a table plate 2 at the top of the workbench 1, a liquid storage tank 12 at the top of the table plate 2, two first vertical plates 4 fixedly installed on the top of the table plate 2 on one side of the liquid storage tank 12, and a unwinding roller 5 rotatably installed on the inner wall between the two first vertical plates 4.

[0022] In use, the unwinding roller 5 is used to unwind the rope.

[0023] A heating box 10 is provided on the top of the platform 2 on the side of the liquid storage tank 12 away from the first vertical plate 4. Both sides of the outer wall of the top of the heating box 10 are provided with inlet and outlet grooves 11, one end of the inlet and outlet groove 11 extends into the interior of the heating box 10.

[0024] In use, the inlet and outlet slots 11 are designed to allow ropes to be threaded into or out of the heating box 10.

[0025] The top of the platform 2 on the side of the heating box 10 away from the liquid storage tank 12 is provided with two second vertical plates 6, and a winding roller 7 is rotatably installed on the inner wall between the second vertical plates 6.

[0026] In use, the winding roller 7 is set to wind up the rope after it has been impregnated with adhesive.

[0027] A positioning plate 8 is fixedly installed on the top of the platform 2 on one side of the second upright plate 6. A first motor 9 is installed on the outer wall of the positioning plate 8. The input end of the first motor 9 is electrically connected to the output end of the microcontroller inside the control panel 3. One end of the first motor 9 passes through the positioning plate 8 and the second upright plate 6 in sequence and is connected to one end of the winding roller 7.

[0028] In use, the first motor 9 is configured to drive the take-up roller 7 to rotate;

[0029] A heating tube 16 is installed at the center of the bottom of the heating box 10. The input end of the heating tube 16 is electrically connected to the output end of the microcontroller inside the control panel 3. A temperature sensor 15 is installed on the inner wall of the upper end of the heating box 10. The output end of the temperature sensor 15 is electrically connected to the input end of the microcontroller inside the control panel 3.

[0030] During use, the temperature sensor 15 is set to monitor the temperature inside the heating chamber 10.

[0031] Side support plates 13 are fixedly installed on both sides of the bottom of the liquid storage tank 12. The tops of the two side support plates 13 extend to the outside of the liquid storage tank 12 and are equipped with top plates 14. Two guide rollers 17 are rotatably installed on the upper inner wall between the side support plates 13. Dipping rollers 18 are rotatably installed on the inner wall of the side support plates 13 below the guide rollers 17. The outer wall of the dipping rollers 18 is provided with roller grooves 1801. A component seat 19 is fixedly installed at the bottom of the platform 2 at the position of the liquid storage tank 12. A second motor 20 is installed at the center of the bottom of the component seat 19. The top of the second motor 20 extends into the inside of the liquid storage tank 12 and is provided with a linkage seat 21. Stirring blades 22 are installed on the outer walls on both sides of the linkage seat 21. A control panel 3 is installed at the top of the platform 2 in front of the liquid storage tank 12. The output terminal of the microcontroller inside the control panel 3 is electrically connected to the input terminal of the second motor 20.

[0032] In this embodiment, the rope to be impregnated is first wound and placed on the outer wall of the unwinding roller 5. Then, one end of the rope is inserted into the inner side of the storage tank 12 and the heating box 10, and the other end of the rope is connected to the outer wall of the take-up roller 7. The two guide rollers 17 guide the rope. The impregnation roller 18 ensures that the rope is impregnated in the adhesive liquid inside the storage tank 12. The roller groove 1801 limits the movement of the rope and the impregnation position. When the first motor 9 is started to drive the take-up roller 7 to rotate, the unwinding roller 5 unwinds the rope, and the take-up roller 7 winds the rope. During the movement, the rope is fully immersed in the adhesive liquid inside the storage tank 12 to facilitate the impregnation operation. Afterward, the rope is inserted through the two inlet and outlet grooves 11. The heating chamber 10 allows the impregnated rope to move within it. The heating tube 16 heats the air inside the chamber, and the temperature sensor 15 monitors the temperature to adjust the heating power of the heating tube 16, enabling the adhesive to quickly solidify on the rope and improving impregnation efficiency. Finally, the second motor 20 is activated, driving the stirring blades 22 via the linkage 21. The stirring blades 22 then stir the adhesive stored in the storage tank 12, increasing the activity of the adhesive molecules and reducing sedimentation or stratification, ensuring uniformity and ensuring even coating of the rope. This completes the use of the impregnation equipment.

Claims

1. A device for uniformly coating the surface of ropes and cables with adhesive, characterized in that: The system includes a workbench (1), a tabletop (2) at the top of the workbench (1), a liquid storage tank (12) at the top of the tabletop (2), side support plates (13) fixedly installed on both sides of the bottom of the liquid storage tank (12), the tops of the two side support plates (13) extending to the outside of the liquid storage tank (12) and fitted with a top plate (14), two guide rollers (17) rotatably mounted on the upper inner wall between the side support plates (13), and dip rollers (18) rotatably mounted on the inner wall of the side support plates (13) below the guide rollers (17), with roller grooves provided on the outer wall of the dip rollers (18). (1801) A mounting base (19) is fixedly installed at the bottom of the platform (2) at the location of the storage tank (12). A second motor (20) is installed at the center of the bottom of the mounting base (19). The top of the second motor (20) extends into the interior of the storage tank (12) and is provided with a linkage seat (21). Stirring blades (22) are installed on the outer walls on both sides of the linkage seat (21). A control panel (3) is installed at the top of the platform (2) in front of the storage tank (12). The output end of the microcontroller inside the control panel (3) is electrically connected to the input end of the second motor (20).

2. The equipment for uniformly coating the surface of a rope as described in claim 1, characterized in that: Two first vertical plates (4) are fixedly installed on the top of the platform (2) on one side of the liquid storage tank (12), and a unwinding roller (5) is rotatably installed on the inner wall between the two first vertical plates (4).

3. The rope and cable surface uniform coating impregnation equipment according to claim 2, characterized in that: The top of the platform (2) on the side away from the first upright plate (4) of the liquid storage tank (12) is provided with a heating box (10). The two outer walls on both sides of the top of the heating box (10) are provided with inlet and outlet grooves (11), one end of the inlet and outlet groove (11) extends into the interior of the heating box (10).

4. The rope and cable surface uniform coating impregnation equipment according to claim 3, characterized in that: The top of the platform (2) on the side of the heating box (10) away from the liquid storage tank (12) is provided with two second vertical plates (6), and a winding roller (7) is rotatably installed on the inner wall between the second vertical plates (6).

5. The rope and cable surface uniform coating impregnation equipment according to claim 4, characterized in that: A positioning plate (8) is fixedly installed on the top of the platform (2) on one side of the second upright plate (6). A first motor (9) is installed on the outer wall of the positioning plate (8). The input end of the first motor (9) is electrically connected to the output end of the microcontroller inside the control panel (3). One end of the first motor (9) passes through the positioning plate (8) and the second upright plate (6) in sequence and is connected to one end of the winding roller (7).

6. The rope and cable surface uniform coating impregnation equipment according to claim 3, characterized in that: A heating tube (16) is installed at the center of the bottom of the heating box (10). The input end of the heating tube (16) is electrically connected to the output end of the microcontroller inside the control panel (3). A temperature sensor (15) is installed on the inner wall of the upper end of the heating box (10). The output end of the temperature sensor (15) is electrically connected to the input end of the microcontroller inside the control panel (3).

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