A device for facilitating observation of cooling water return of a die casting machine

Abstract

The utility model discloses a device convenient to observe die casting machine cooling water backwater, containing backwater tank, backwater tank contain inner chamber, the top of inner chamber is equipped with observation window, the front of inner chamber is equipped with total backwater connecting screw hole, total backwater connecting screw hole is equipped with detachable total backwater connector, the rear of inner chamber is equipped with a plurality of branch water connector screw holes, branch water connector screw hole is equipped with detachable branch backwater connector. The device convenient to observe die casting machine cooling water backwater of the utility model can more conveniently and quickly find whether the waterway is unobstructed, ensure that the mold temperature can be reduced in time, so that the product forming proceeds smoothly, reduce the internal shrinkage cavity defect of product, improve the influence of the yield of die casting product.

Description

Technical Field

[0001] This utility model relates to a tool, or more precisely, a device for facilitating the observation of cooling water return in a die-casting machine. Background Technology

[0002] During the casting process, the operating temperature of the die-casting machine can reach as high as 200℃. Different aluminum alloys have different melting points and set points, but most exceed 200℃. This generates very high temperatures, and if these temperatures are not dissipated in time, it can easily lead to a decline in the quality of the die-casting machine and the castings, or even malfunctions. Therefore, cooling water is necessary for heat dissipation. Simultaneously, during the operation of the die-casting machine, various components such as pistons and guide sleeves need to constantly contact and separate from the mold. Due to the high temperature of the molten metal, failure to dissipate heat in time can cause deformation of components such as pistons and guide sleeves, significantly affecting the quality of the die-cast parts. Furthermore, if certain parts of the die-casting machine are exposed to high temperatures for extended periods, oxidation and wear can occur, impacting the lifespan of the die-casting machine.

[0003] The existing method for observing cooling water return is to disconnect the return water pipe. The die-casting machine is stopped, the return water pipe is disconnected, and the ignition cooler switch is adjusted to check if water flows out. However, this method has certain advantages and disadvantages. While it is widely applicable and low-cost, it requires the equipment to be stopped, impacting production and failing to detect problems during production, thus compromising product quality. Utility Model Content

[0004] Therefore, it is necessary to provide a device that facilitates the observation of cooling water return in a die-casting machine, addressing the aforementioned technical problems.

[0005] To solve the above-mentioned technical problems, the present invention adopts the following technical solution:

[0006] A device for easy observation of cooling water return in a die-casting machine, characterized in that the device includes a return water tank, the return water tank includes an inner cavity, an observation window is provided at the top of the inner cavity, a main return water connection screw hole is provided at the front of the inner cavity, a detachable main return water connector is provided on the main return water connection screw hole, and a plurality of branch water connector screw holes are provided at the rear of the inner cavity, each branch water connector screw hole is provided with a detachable branch return water connector.

[0007] In a preferred embodiment of this utility model, the water distribution connector includes a pagoda head, a hexagonal rod diameter, and an external threaded inner connection end. The pagoda head, the hexagonal rod diameter, and the external threaded inner connection end are provided with a through circular hole at their center, and the external threaded inner connection end mates with the screw hole of the water distribution connector.

[0008] In a preferred embodiment of this utility model, the main return water connector includes a cylindrical main rod diameter, the head of which is provided with an external hexagonal wrench handle, the head of which is provided with a threaded rod, and the center of the main rod diameter, the external hexagonal wrench handle and the threaded rod is provided with a through hole, the threaded rod cooperating with the main return water connection screw hole.

[0009] In a preferred embodiment of this utility model, the return water tank is trapezoidal in shape.

[0010] Compared with the prior art, the present invention has the following beneficial effects:

[0011] This invention provides a device for easily observing the cooling water return of a die-casting machine. This device allows for more convenient and quick detection of water flow blockage, ensuring timely reduction of mold temperature for smooth product molding, reducing internal shrinkage defects, and improving the yield rate of die-cast products. The observation window allows observation of the water outlet at the inner end of the water distributor. A blocked branch circuit will show the corresponding water distributor stopping its flow, allowing for quick identification of the blocked branch circuit. The device has a simple overall structure, is easy to assemble and disassemble, and the water distributor and return pipe are designed for external connection, making it suitable for various mold cooling systems. Attached Figure Description

[0012] To more clearly illustrate the solutions in this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.

[0013] Figure 1 This is a three-dimensional structural diagram of the device for observing the cooling water return of a die-casting machine according to this utility model;

[0014] Figure 2 for Figure 1 A three-dimensional exploded view of the device for observing the cooling water return of the die-casting machine;

[0015] Figure 3 for Figure 1 A three-dimensional structural diagram of the center-split return water connector;

[0016] Figure 4 for Figure 1 A three-dimensional structural diagram of the Zhongzong return water connector;

[0017] The markings in the diagram are explained as follows: 1. Return water tank; 11. Inner cavity; 12. Observation window; 13. Main return water connection screw hole; 14. Sub-water connector screw hole; 2. Sub-water return connector; 21. Pagoda head; 22. External thread internal connection end; 23. Hexagonal rod diameter; 24. Round hole; 3. Main return water connector; 31. Main rod diameter; 32. External hexagonal wrench handle; 33. Threaded rod; 34. Through hole. Detailed Implementation

[0018] To enable those skilled in the art to better understand the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings.

[0019] like Figure 1 and Figure 2 As shown, the device for observing the cooling water return of the die-casting machine includes a return water tank 1, which includes an inner cavity 11. An observation window 12 is provided above the inner cavity 11. A main return water connection screw hole 13 is provided at the front of the inner cavity 11. A detachable main return water connector 3 is provided on the main return water connection screw hole 13. A plurality of water distribution connector screw holes 14 are provided at the rear of the inner cavity 11. A detachable water distribution connector 2 is provided on the water distribution connector screw holes 14.

[0020] It should be noted that the return water tank 1 is trapezoidal in shape.

[0021] like Figure 3 As shown, the water distribution connector 2 includes a pagoda head 21, a hexagonal rod diameter 23, and an external threaded inner connection end 22. The pagoda head 21, the hexagonal rod diameter 23, and the external threaded inner connection end 22 are provided with a through circular hole 24 at their center. The external threaded inner connection end 22 mates with the screw hole 14 of the water distribution connector.

[0022] It should be noted that the pagoda head 21 is connected to each return water pipe of the die-casting machine's mold cooling system.

[0023] like Figure 4 As shown, the main return water connector 3 includes a cylindrical main rod diameter 31. The head of the main rod diameter 31 is provided with an external hexagonal wrench handle 32. The head of the external hexagonal wrench handle 32 is provided with a threaded rod 33. The main rod diameter 31, the external hexagonal wrench handle 32 and the threaded rod 33 are provided with a through hole 34. The threaded rod 33 is engaged with the main return water connection screw hole 13.

[0024] The following describes the operation of the device for easily observing the cooling water return of the die-casting machine, including the steps:

[0025] S1. The die-casting machine closes the mold and pours the molten aluminum into the barrel;

[0026] S2. The injection machine performs injection, and the high-pressure cooling machine draws pure water from the pure water tank to cool the mold and introduces it into the cooling channels of the mold in groups according to the mold requirements.

[0027] S3. After the water flow is completed, compressed air is introduced into the pipeline for purging in order to start the next cycle.

[0028] S4. Observe the cooling water return device of the die-casting machine and check whether water flows out steadily and quickly from each return water connector 2.

[0029] This utility model's easily observable cooling water return device for die-casting machines allows for more convenient and rapid detection of water circuit blockages, ensuring timely reduction of mold temperature for smooth product molding, minimizing internal shrinkage defects, and improving the yield rate of die-cast products. The observation window allows for monitoring the water flow from the inner end of the water distributor. A blocked branch circuit's corresponding water distributor stopping its flow is clearly visible, enabling quick identification of the blocked branch circuit. The device's overall structure is simple, facilitating assembly and disassembly. The water distributor and return pipe are designed for external connection, making it suitable for various mold cooling systems.

[0030] Obviously, the embodiments described above are only some embodiments of this application, and not all embodiments. The accompanying drawings show preferred embodiments of this application, but do not limit the patent scope of this application.

Claims

1. A device for easy observation of cooling water return in a die-casting machine, characterized in that, The device for facilitating observation of the cooling water return of the die-casting machine includes a return water tank (1), the return water tank (1) includes an inner cavity (11), an observation window (12) is provided above the inner cavity (11), a main return water connection screw hole (13) is provided at the front of the inner cavity (11), a detachable main return water connector (3) is provided on the main return water connection screw hole (13), and a number of water distribution connector screw holes (14) are provided at the rear of the inner cavity (11), and a detachable water distribution connector (2) is provided on the water distribution connector screw hole (14).

2. The device for facilitating observation of cooling water return in a die-casting machine according to claim 1, characterized in that, The water distribution connector (2) includes a pagoda head (21), a hexagonal rod diameter (23), and an external threaded inner connection end (22). The pagoda head (21), the hexagonal rod diameter (23), and the external threaded inner connection end (22) are provided with a through round hole (24) at their center. The external threaded inner connection end (22) is matched with the screw hole (14) of the water distribution connector.

3. The device for facilitating observation of cooling water return in a die-casting machine according to claim 1, characterized in that, The main return water connector (3) includes a cylindrical main rod diameter (31), the head of the main rod diameter (31) is provided with an external hexagonal wrench handle (32), the head of the external hexagonal wrench handle (32) is provided with a threaded rod (33), and the center of the main rod diameter (31), the external hexagonal wrench handle (32) and the threaded rod (33) is provided with a through hole (34), and the threaded rod (33) is engaged with the main return water connection screw hole (13).

4. The device for facilitating observation of cooling water return in a die-casting machine according to claim 1, characterized in that, The return water tank (1) is trapezoidal in shape.

Images