A metal plate flattening and flaw detection combined processing equipment

Abstract

The utility model discloses a kind of metal sheet leveling and flaw detection combined processing equipment, belong to metal sheet processing field, including machine table, the outer wall of the machine table is fixedly installed with first linear guide rail, the top of the first linear guide rail is slidably installed with connecting seat, the bottom of the mounting bracket is fixedly installed with flaw detection camera head.The beneficial effects of the utility model are: by setting infrared leveling mechanism and alignment plate on the both sides of machine table, alignment plate is engraved with identification scale, after placing steel on the top surface of machine table, the height of electric push rod is adjusted according to the thickness of steel, so that infrared laser alignment device is located on the top surface of steel, infrared laser alignment device can be moved vertically by sliding table, and staff can judge whether there is defect by the condition of infrared beam irradiating identification scale, such as infrared beam is blocked or there is the case of too large spacing, then it can be judged that there is local depression or protrusion in plate.

Description

Technical Field

[0001] This utility model relates to the field of metal sheet processing, and more specifically, to a combined processing equipment for metal sheet leveling and flaw detection. Background Technology

[0002] Leveling refers to a processing method that corrects the surface shape of an object to achieve a flat state through technical means. It is widely used in the field of machinery manufacturing and is commonly seen in metal sheet processing. It eliminates deformation caused by internal stress in materials through processes such as roller pressure and reverse bending.

[0003] The common leveling method currently used is handheld flaw detection tools. After detecting defects, a handheld grinding wheel is used for grinding. This method relies on manual coordination and is not convenient for fixing the sheet metal and locating the defect area. Machine flaw detection, on the other hand, relies on automated equipment for inspection. The inspection time for a single sheet metal is relatively long, and there is room for improvement in overall efficiency. In order to quickly and accurately detect whether there are defects in the sheet metal, and at the same time improve the overall efficiency of flaw detection, inspection and leveling, a combined processing equipment for metal sheet leveling and flaw detection is proposed. Utility Model Content

[0004] To overcome the shortcomings of existing technologies where machine inspection relies on automated component inspection, resulting in long single inspection times and reduced efficiency, this utility model provides a combined metal sheet leveling and flaw detection processing equipment. The equipment includes a machine base, a first linear guide rail fixedly mounted on the outer wall of the machine base, a connecting seat slidably mounted on the top of the first linear guide rail, a second linear guide rail fixedly mounted on the outer wall of the connecting seat near the machine base, a third linear guide rail slidably mounted on the outside of the second linear guide rail, a mounting frame slidably mounted on the top of the third linear guide rail, a grinding assembly fixedly mounted on the bottom of the mounting frame, and a flaw detection camera fixedly mounted on the bottom of the mounting frame.

[0005] An infrared leveling mechanism is fixedly installed on the side wall of the machine tool;

[0006] A calibration plate is fixedly installed on the side of the machine tool away from the infrared calibration mechanism.

[0007] Preferably, the infrared leveling mechanism includes an electric push rod, which is fixedly installed on the side wall of the machine tool. A sliding table is fixedly installed on the telescopic end of the electric push rod, and an infrared laser calibrator is slidably installed on the top of the sliding table.

[0008] Preferably, the calibration plate has markings engraved on the side opposite to the infrared laser calibrator.

[0009] Preferably, the grinding assembly includes a motor frame, which is fixedly installed at the bottom of the mounting frame. A servo motor is fixedly installed inside the motor frame, and a transmission rod is coaxially connected to the servo motor. A grinding wheel is fixedly installed on the outside of the transmission rod at the end away from the servo motor.

[0010] Preferably, the flaw detection camera and the grinding wheel are located on the same horizontal line.

[0011] Preferably, a control component is fixedly installed on the front of the machine tool, and a clamping assembly is fixedly installed on the inner wall of the front of the machine tool.

[0012] Preferably, the control component consists of a controller panel and a display screen, and the flaw detection camera is electrically connected to the display screen.

[0013] Preferably, the first linear guide, the second linear guide, the third linear guide, the electric push rod, and the grinding assembly are all electrically connected to the controller panel.

[0014] Preferably, the clamping assembly includes a threaded tube, which is fixedly installed on the inner wall of the front of the machine tool. A threaded adjusting rod is installed on the internal thread of the threaded tube, and a bearing is rotatably connected to the outside of the threaded adjusting rod. A clamping plate is fixedly installed on the outer wall of the end of the bearing away from the threaded adjusting rod.

[0015] Beneficial effects:

[0016] The beneficial effects of adopting the technical solution of this utility model are as follows:

[0017] (1) By setting infrared leveling mechanism and calibration plate on both sides of the machine, the calibration plate is engraved with marking scale. After placing the steel on the top surface of the machine, the height of the electric push rod is adjusted according to the thickness of the steel so that the infrared laser calibrator is located on the top surface of the steel. The infrared laser calibrator can be moved vertically by the sliding table. The staff can intuitively judge whether there are defects by the infrared beam illuminating the marking scale. If the infrared beam is blocked or the gap is too large, it can be judged that there is a local depression or protrusion in the plate. Then, the defect area can be quickly determined, which makes it convenient for the staff to directly grind the area. It has the characteristics of quick positioning, easy operation and strong adaptability to plate specifications.

[0018] (2) The grinding assembly and the flaw detection camera are moved by the cooperation of the first linear guide rail, the second linear guide rail, the third linear guide rail, the connecting seat and the mounting bracket. The movement can be adjusted in the horizontal, vertical and height directions. The flaw detection camera can capture high-definition images and transmit them to the display screen, which makes it convenient for staff to observe the condition of the board. If there are defective areas, they can be ground smooth by the grinding assembly. It has the characteristics of precise and mechanized flaw detection integrated processing. Attached Figure Description

[0019] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this utility model and should not be regarded as a limitation of the scope. For those skilled in the art, other related drawings can be obtained from these drawings without creative effort.

[0020] Figure 1 This is a schematic diagram of the structure of this utility model;

[0021] Figure 2 This is a top view of the structure of the first linear guide rail of this utility model;

[0022] Figure 3 This is a top view of the structure of the machine tool of this utility model;

[0023] Figure 4 This is a side view of the structure of the machine tool of this utility model;

[0024] Figure 5 This is a front view of the structure of the machine tool of this utility model;

[0025] Figure 6 This is a rear view of the structure of the machine tool of this utility model.

[0026] In the diagram: 1. Machine base; 2. Infrared leveling mechanism; 20. Electric push rod; 21. Sliding table; 22. Infrared laser calibrator; 3. Calibration plate; 4. First linear guide rail; 5. Connecting seat; 6. Second linear guide rail; 7. Third linear guide rail; 8. Mounting bracket; 9. Grinding assembly; 90. Motor frame; 91. Servo motor; 92. Grinding wheel; 10. Flaw detection camera; 11. Control components; 111. Controller panel; 112. Display screen; 12. Clamping assembly; 120. Threaded tube; 121. Threaded adjusting rod; 122. Clamping plate. Detailed Implementation

[0027] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this utility model, not all of them. Therefore, the following detailed description of the embodiments of this utility model provided in the accompanying drawings is not intended to limit the scope of the claimed utility model, but merely to represent selected embodiments of this utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without inventive effort are within the scope of protection of this utility model.

[0028] The present invention will be further described below with reference to the accompanying drawings and embodiments. The specific embodiments are as follows:

[0029] like Figures 1 to 6 As shown, a combined metal sheet leveling and flaw detection processing equipment includes a machine base 1. A first linear guide rail 4 is fixedly installed on the outer wall of the machine base 1. A connecting seat 5 is slidably installed on the top of the first linear guide rail 4. A second linear guide rail 6 is fixedly installed on the outer wall of the connecting seat 5 near the machine base 1. A third linear guide rail 7 is slidably installed on the outside of the second linear guide rail 6. A mounting frame 8 is slidably installed on the top of the third linear guide rail 7. A grinding component 9 is fixedly installed on the bottom of the mounting frame 8. A flaw detection camera 10 is fixedly installed on the bottom of the mounting frame 8. An infrared leveling mechanism 2 is fixedly installed on the side wall of the machine base 1. A calibration plate 3 is fixedly installed on the side of the machine base 1 away from the infrared leveling mechanism 2. The infrared leveling mechanism 2 includes an electric push rod 20, which is fixedly installed on the side wall of the machine base 1. A sliding table 21 is fixedly installed on the telescopic end of the electric push rod 20. An infrared laser calibrator 22 is slidably installed on the top of the sliding table 21. The calibration plate 3 has markings engraved on the side opposite to the infrared laser calibrator 22. In addition to detecting defects and scratches on the board through the flaw detection camera 10, the flatness of the board can also be detected by the infrared leveling mechanism 2 in conjunction with the calibration plate 3. First, the board is placed on the table of the machine 1. At the same time, the height of the electric push rod 20 is adjusted according to the thickness of the board so that the infrared laser calibrator 22 is raised to a position flush with the top surface of the board. At the same time, the markings on the calibration plate 3 are checked for obstruction or obvious depression. The sliding table 21 can drive the infrared laser calibrator 22 to move laterally, so that the infrared beam sweeps across the entire single-sided surface of the board. The board is checked for obstruction or obvious increase in beam spacing in local areas by observing the movement of the infrared beam. This helps the staff to judge the flatness of the board and quickly determine the location of defects for processing.

[0030] In addition, the grinding assembly 9 includes a motor frame 90, which is fixedly installed at the bottom of the mounting frame 8. A servo motor 91 is fixedly installed inside the motor frame 90. A transmission rod is coaxially connected to the servo motor 91. A grinding wheel 92 is fixedly installed on the outside of the transmission rod away from the servo motor 91. The flaw detection camera 10 and the grinding wheel 92 are located on the same horizontal line. The operator can determine the defect area through the infrared leveling mechanism 2 for manual grinding, or the grinding assembly 9 can be used in conjunction with the flaw detection camera 10 for processing. The first linear guide rail 4 is used to drive the grinding assembly 9 and the flaw detection camera 10 to adjust the lateral displacement for detecting the entire surface of the board. The second linear guide rail 6 is used to adjust the height of the grinding assembly 9 so that it fits the surface of the board for grinding. The third linear guide rail 7 is used to change the vertical position of the grinding assembly 9, thereby enabling flaw detection and leveling of the entire surface of the board.

[0031] like Figures 1 to 6 As shown, the control unit 11 consists of a controller panel 111 and a display screen 112. The flaw detection camera 10 is electrically connected to the display screen 112. The first linear guide rail 4, the second linear guide rail 6, the third linear guide rail 7, the electric push rod 20, and the grinding assembly 9 are all electrically connected to the controller panel 111. The flaw detection camera 10 captures high-definition images and transmits them to the display screen 112 to facilitate the operator's observation of the material condition. The controller panel 111 is used to operate the electrically connected equipment.

[0032] It should be noted that the clamping assembly 12 includes a threaded tube 120, which is fixedly installed on the inner wall of the front of the machine base 1. A threaded adjusting rod 121 is installed on the internal thread of the threaded tube 120. A bearing is rotatably connected to the outside of the threaded adjusting rod 121. A clamping plate 122 is fixedly installed on the outer wall of the end of the bearing away from the threaded adjusting rod 121. In order to process plates of different specifications and sizes, it is necessary to ensure that the plates are fixed and to avoid skewing or movement during the grinding process. After the plate is placed on the table of the machine base 1, the clamping plate 122 is moved towards the connecting seat 5 by rotating the threaded adjusting rod 121. The clamping plate 122 pushes the plate to clamp and fix it to the inner wall of the machine base 1, which can perform the positioning function of plates of different specifications and sizes.

[0033] Working principle: The infrared leveling mechanism 2, in conjunction with the engraved markings on the calibration plate 3, can intuitively and quickly determine whether there are dents or protrusions on one side of the board surface. It can adapt to boards of different thicknesses and can accurately locate the defect area. It can be directly processed by handheld grinding equipment, which is very convenient. In addition, the first linear guide rail 4, the second linear guide rail 6, the third linear guide rail 7 and other components can drive the flaw detection camera 10 and the grinding component 9 to move and detect the board. The staff can judge whether there are defects by observing the high-definition image on the display screen 112 and process the defective area by grinding component 9.

[0034] The above are merely preferred embodiments of this utility model and are not intended to limit the scope of this utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A metal plate flattening and flaw detection combined processing equipment, characterized in that, The machine includes a machine base (1), on which a first linear guide rail (4) is fixedly installed on the outer wall. A connecting seat (5) is slidably installed on the top of the first linear guide rail (4). A second linear guide rail (6) is fixedly installed on the outer wall of the connecting seat (5) near the machine base (1). A third linear guide rail (7) is slidably installed on the outside of the second linear guide rail (6). A mounting bracket (8) is slidably installed on the top of the third linear guide rail (7). A grinding component (9) is fixedly installed on the bottom of the mounting bracket (8). A flaw detection camera (10) is fixedly installed on the bottom of the mounting bracket (8). An infrared leveling mechanism (2) is fixedly installed on the side wall of the machine tool (1). A calibration plate (3) is fixedly installed on the side of the machine (1) away from the infrared calibration mechanism (2).

2. The metal plate flattening and flaw detection combined processing equipment according to claim 1, characterized in that, The infrared leveling mechanism (2) includes an electric push rod (20), which is fixedly installed on the side wall of the machine base (1). A sliding table (21) is fixedly installed on the telescopic end of the electric push rod (20), and an infrared laser calibrator (22) is slidably installed on the top of the sliding table (21).

3. The metal plate flattening and defect detection combined processing equipment according to claim 2, characterized in that, The calibration plate (3) has markings engraved on the side opposite to the infrared laser calibrator (22).

4. The metal plate flattening and defect detection combined processing equipment according to claim 3, characterized in that, The grinding assembly (9) includes a motor frame (90), which is fixedly installed at the bottom of the mounting frame (8). A servo motor (91) is fixedly installed inside the motor frame (90), and a transmission rod is coaxially connected to the servo motor (91). A grinding wheel (92) is fixedly installed on the outside of the end of the transmission rod away from the servo motor (91).

5. The metal plate flattening and defect detection combined processing equipment according to claim 4, characterized in that, The flaw detection camera (10) and the grinding wheel (92) are located on the same horizontal line.

6. The metal plate flattening and defect detection combined processing equipment according to claim 5, characterized in that, A control component (11) is fixedly installed on the front of the machine base (1), and a clamping assembly (12) is fixedly installed on the inner wall of the front of the machine base (1).

7. The combined processing equipment for leveling and flaw detection of metal sheets according to claim 6, characterized in that, The control unit (11) consists of a controller panel (111) and a display screen (112), and the flaw detection camera (10) is electrically connected to the display screen (112).

8. The combined processing equipment for leveling and flaw detection of metal sheets according to claim 7, characterized in that, The first linear guide (4), the second linear guide (6), the third linear guide (7), the electric push rod (20) and the grinding assembly (9) are all electrically connected to the controller panel (111).

9. The combined processing equipment for leveling and flaw detection of metal sheets according to claim 8, characterized in that, The clamping assembly (12) includes a threaded tube (120), which is fixedly installed on the inner wall of the front of the machine base (1). A threaded adjusting rod (121) is installed on the internal thread of the threaded tube (120), and a bearing is rotatably connected to the outside of the threaded adjusting rod (121). A clamping plate (122) is fixedly installed on the outer wall of the bearing at the end away from the threaded adjusting rod (121).

Images