A gluten cutting and stretching integrated machine
By designing the feeding, threading, and cutting mechanisms of the integrated gluten cutting and stretching machine, the problem of gluten deformation during cutting was solved, achieving stable cutting and efficient production.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ZHENGZHOU JIUKE MACHINERY CO LTD
- Filing Date
- 2024-11-08
- Publication Date
- 2026-06-26
AI Technical Summary
In existing technologies, gluten is prone to deformation during cutting, resulting in inconsistent cutting depths, which affects aesthetics and produces poor cutting results.
A gluten threading, cutting and stretching integrated machine was designed, which includes a feeding mechanism, a threading mechanism, a cutting mechanism and a take-out mechanism. The positioning component and the cutting component are used to fix and cut the gluten. The cutter enters the gluten one by one in sequence to avoid deformation and ensure that the cutting depth is consistent.
It achieves stable cutting of gluten with consistent cutting depth, improving cutting effect and work efficiency, and reducing manual operation.
Smart Images

Figure CN224407688U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of gluten processing equipment, specifically to an integrated machine for gluten cutting and stretching. Background Technology
[0002] Among many snacks, grilled gluten is a popular choice. To make the grilled gluten more flavorful and visually appealing, it is usually cut, skewered, and stretched before grilling. Cutting the gluten helps the seasonings penetrate, resulting in a better texture. However, current technology for cutting gluten typically uses a cylinder to push the cutter into the gluten. Since gluten is relatively soft, when multiple cutters enter the gluten from the side simultaneously, the gluten will deform during the cutting process, resulting in inconsistent cutting depths. This leads to poor cutting results and affects the appearance.
[0003] Therefore, providing a gluten cutting and stretching integrated machine with good cutting effect is a problem worth studying. Summary of the Invention
[0004] The purpose of this invention is to provide a gluten cutting and stretching integrated machine with good cutting effect.
[0005] The purpose of this utility model is achieved as follows:
[0006] A gluten threading, cutting, and stretching integrated machine includes a frame, a feeding mechanism located on the frame for placing and transporting gluten, a threading mechanism located to the left of the feeding mechanism for threading gluten, a cutting mechanism located to the left of the threading mechanism for cutting gluten, and a take-out mechanism for removing the cut and threaded gluten. The cutting mechanism includes a support base for placing gluten, positioning components located on the left and right sides of the support base for fixing gluten to the support base, and cutting components located on the front and rear sides of the support base and passing through the positioning components for cutting gluten. Two positioning components and two cutting components are provided. The two positioning components are symmetrically arranged on the front and rear sides of the support base, and the two cutting components are symmetrically arranged on the front and rear sides of the support base.
[0007] The support base has first slots on its front and rear sides for the positioning component to pass through. The positioning component includes several positioning plates arranged along the length of the support base, a first mounting plate for fixing the several positioning plates, and a first driving cylinder connected to the first mounting plate and for moving the first mounting plate in the front and rear direction. The positioning plate has a second slot for the cutting component to pass through.
[0008] The cutting assembly includes a cutter body, a drive unit for driving the cutter body into the gluten for cutting and detaching from the gluten after cutting, and a reset body for resetting the cutter body. The cutter body passes through the positioning plate to cut the gluten.
[0009] The cutter body includes several blades, a connecting plate connected to the side of the blades, a connecting post connected to the connecting plate, a rotating sleeve sleeved on the connecting post and rotating relative to the connecting post, a limiting plate located at the top of the connecting post and used to make the connecting post move linearly in the left and right direction, and several limiting holes located on the limiting plate, with the top of the connecting post located in the limiting holes.
[0010] The driving component includes a second driving cylinder, a second mounting plate connected to the telescopic end of the second driving cylinder, a third mounting plate located on the second mounting plate and connected by a sliding body, a push plate movably connected to the third mounting plate via a positioning shaft, a connecting rod movably connected to the push plate via a connecting shaft, and a driving plate movably connected to the other end of the connecting rod via a connecting shaft. The push plate is provided with an arc-shaped guide hole, and the third mounting plate is provided with a guide rod that cooperates with the guide hole. The push plate rotates around the positioning shaft to push the left end of the push plate to rotate the rotating sleeve, while simultaneously moving the connecting column, the connecting plate, and the blade toward the side with gluten and cutting the gluten.
[0011] The reset body includes a reset spring, one end of which is fixedly connected to the top of the connecting column, and the other end of which is fixedly connected to the third mounting plate via a connecting bracket.
[0012] The feeding mechanism includes a feeding trough, a conveyor belt connected to the feeding trough, and a clamping and transfer assembly for moving the gluten on the conveyor belt into the cutting mechanism. The feeding trough includes side plates on the left and right sides, an inclined plate behind the side plates, a first fixed plate and a second fixed plate fixedly connected to the inclined plate, a second movable plate between the first fixed plate and the second fixed plate, a first movable plate behind the first fixed plate, a mounting plate fixedly connected to the bottom of the first movable plate and the second movable plate, and a driving element fixedly connected to the second fixed plate.
[0013] The clamping and transfer assembly includes a first pneumatic clamp for clamping gluten, a first cylinder connected to the first pneumatic clamp and causing the first pneumatic clamp to move in the vertical direction, and a second cylinder connected to the first cylinder and causing the first cylinder to move back and forth in the horizontal direction.
[0014] The skewer-threading mechanism includes a skewer storage slot, a roller located on the front side of the skewer storage slot, several placement slots on the roller for placing bamboo skewers, a first drive motor located at the right end of the roller for rotating the roller, a brush located above the roller for pushing bamboo skewers into the placement slots, and a second drive motor connected to the brush via a connecting shaft. The placement slots are evenly distributed circumferentially along the outer surface of the roller, and the length direction of the placement slots is the same as the length direction of the roller. The right side of the roller is provided with a push rod for pushing bamboo skewers located at the bottom of the roller into the gluten, and a second push rod motor connected to the right end of the push rod.
[0015] The removal mechanism includes a second pneumatic clamp for holding the back rib of the pierced tag, and a first push rod motor connected to the top of the second pneumatic clamp and causing the second pneumatic clamp to move in the left and right direction.
[0016] The beneficial effects of this utility model are as follows: The cutting mechanism of this utility model makes it easy to fix the gluten that needs to be cut, and then the cutting component cuts the fixed gluten. During the cutting process, multiple cutters enter the gluten one by one in sequence, and the gluten will not deform during the cutting process, thus achieving the set cutting depth and good cutting effect. The skewering mechanism skewers the cut gluten, and the feeding mechanism transports the gluten in the feeding trough to the cutting mechanism, reducing manual operation and improving work efficiency. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the structure of this utility model;
[0018] Figure 2 for Figure 1 A three-dimensional image;
[0019] Figure 3 This is a schematic diagram of the cutting mechanism of this utility model;
[0020] Figure 4 for Figure 3 A three-dimensional image;
[0021] Figure 5 This is a schematic diagram of the feeding trough of this utility model;
[0022] In the diagram: 1. Feeding mechanism; 2. Slip-on mechanism; 3. Cutting mechanism; 4. Removal mechanism; 5. Frame; 11. Feeding trough; 111. Inclined plate; 112. First moving plate; 113. First fixed plate; 114. Second moving plate; 115. Second fixed plate; 116. Drive unit; 117. Mounting plate; 118. Side plate; 12. Conveyor belt; 13. Clamping and transferring assembly; 131. First cylinder; 132. Second cylinder; 21. Slip storage trough; 22. Roller; 23. Receiving trough; 24. Brush; 25. First drive motor. 5. Second drive motor 26, support base 31, positioning assembly 32, positioning plate 321, first mounting plate 322, cutting assembly 33, drive plate 331, connecting rod 332, push plate 333, guide hole 334, positioning shaft 335, second mounting plate 336, third mounting plate 337, connecting column 338, blade 339, rotating sleeve 3310, connecting plate 3311, slide groove 3312, slider 3313, second pneumatic clamp 41, first electric push rod 42. Detailed Implementation
[0023] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0024] like Figure 1 and Figure 2 As shown, a gluten skewering and stretching integrated machine includes a frame 5, a feeding mechanism 1 located on the frame 5 for placing and transporting gluten, a skewering mechanism 2 located to the left of the feeding mechanism 1 for skewering, a cutting mechanism 3 located to the left of the skewering mechanism 2 for cutting the gluten, and an extraction mechanism 4 for removing the cut and skewered gluten. The cutting mechanism 3 includes a support base 31 for placing the gluten, positioning components 32 located on the left and right sides of the support base 31 for fixing the gluten to the support base, and cutting components 33 located on the front and rear sides of the support base 31 and passing through the positioning components 32 for cutting the gluten. Two positioning components 32 and two cutting components 33 are provided. The two positioning components 32 are symmetrically arranged on the front and rear sides of the support base 31, and the two cutting components 33 are symmetrically arranged on the front and rear sides of the support base 31. The positions of the positioning components 32 and the cutting components 33 correspond to the positions of the cutting components 33, that is, the two cutting components 33 pass through the positioning components 32 to cut the front and rear sides of the gluten.
[0025] The support base 31 has first slots on its front and rear sides for the positioning component 32 to pass through. The positioning component 32 includes several positioning plates 321 arranged along the length of the support base 31, a first mounting plate 322 for fixing the positioning plates 321, and a first driving cylinder connected to the first mounting plate 322 and for moving the first mounting plate 322 in the front and rear direction. The positioning plate 321 has a second slot for the cutting component 33 to pass through. The first driving cylinder pneumatically pushes the first mounting plate 322 and the positioning plate 321 close to the gluten and presses them into contact with the gluten to fix the gluten, thereby achieving the purpose of positioning the gluten and avoiding positional movement during gluten cutting.
[0026] like Figure 3 and Figure 4As shown, the cutting assembly 33 includes a cutter body, a drive component for driving the cutter body into the gluten for cutting and detaching from the gluten after cutting, and a reset body for resetting the cutter body. The cutter body passes through the positioning plate 321 to cut the gluten. The cutter body includes several blades 339, a connecting plate 3311 connected to the side of the blades 339, a connecting post 338 connected to the connecting plate 3311, a rotating sleeve 3310 sleeved on the connecting post 338 and rotating relative to the connecting post 338, a limiting plate located at the top of the connecting post 338 and used to move the connecting post 338 linearly in the left-right direction, and several limiting holes located on the limiting plate. The number of limiting holes is equal to the number of connecting posts 338 and their positions correspond. The limiting holes are strip-shaped holes with the length direction being the front-back direction. The top of the connecting post 338 is located in the limiting hole so that the connecting post 338 drives the blades 339 to move linearly. The driving component includes a second driving cylinder, a second mounting plate 336 connected to the telescopic end of the second driving cylinder, a third mounting plate 337 located on the second mounting plate 336 and connected via a sliding body, a push plate 333 movably connected to the third mounting plate 337 via a positioning shaft 335, a connecting rod 338 movably connected to the push plate 333 via a connecting shaft, and a driving plate 331 movably connected to the other end of the connecting rod 338 via a connecting shaft; the sliding body includes a slider 3313 located on the second mounting plate 336 and a slide groove 3312 fixedly connected to the bottom of the third mounting plate 337, the slide groove 3312 and the slider 3313 In coordination, the slide 3312 moves along the length of the slider 3313, causing the third mounting plate 337 to move under the push of the drive plate 331 and the connecting rod 332, i.e., the push plate 333 and the third mounting plate 337 move synchronously in the left and right directions. The push plate 333 is provided with an arc-shaped guide hole 334, and the third mounting plate 337 is provided with a guide rod that cooperates with the guide hole 334. The push plate 333 rotates around the positioning shaft 335 so that the left end of the push plate 333 pushes the rotating sleeve 3310 to rotate, and at the same time causes the connecting column 338, the connecting plate 3311, and the blade 339 to move towards the side with gluten and cut the gluten. The reset body includes a reset spring, one end of which is fixedly connected to the top of the connecting column 338, and the other end of which is fixedly connected to the third mounting plate 337 through a connecting bracket.
[0027] When the gluten needs to be cut, the second drive cylinder pushes the second mounting plate 335 closer to the gluten. At this time, the third mounting plate 337 drives the push plate 333 closer to the gluten. The drive plate 331 drives the push plate 331 to rotate through the connecting rod 332, so that the front end of the push plate 331 pushes the rotating sleeve 3310 and moves the connecting column 338 to one side of the gluten. During the forward movement of the push plate 331, only one connecting column 338 is pushed forward. That is, the connecting column 338 drives the blade 339 to cut the gluten. After the front end of the push plate 331 passes, the connecting column 338 drives the blade 339 to reset and separate from the gluten under the action of the return spring. During the cutting process, multiple cutters enter the gluten one by one in sequence. The gluten will not deform during the cutting process, that is, the set cutting depth is reached, the cutting effect is good, and the phenomenon of multiple cutters cutting the gluten at the same time is avoided. Once the push plate 339 reaches the leftmost blade 339, the gluten cutting is complete. The drive plate 331 then moves the push plate 331 to the right and resets via the connecting rod 332, ready for the next operation.
[0028] like Figure 5 As shown, the feeding mechanism 1 includes a feeding trough 11, a conveyor belt 12 connected to the feeding trough 11, and a clamping and transferring assembly 13 for transferring the gluten on the conveyor belt 12 into the cutting mechanism. The feeding trough 11 includes side plates 118 on the left and right sides, an inclined plate 111 on the rear side of the side plates 118, a first fixed plate 113 and a second fixed plate 115 fixedly connected to the inclined plate 111, a second moving plate 114 located between the first fixed plate 113 and the second fixed plate 115, a first moving plate 112 located on the rear side of the first fixed plate 113, and a first moving plate 112 connected to the first fixed plate 113. The mounting plate 117 is fixedly connected to the bottom of the moving plate 112 and the second moving plate 114, and the driving element is fixedly connected to the second fixed plate 115. The top of the first moving plate 12 is located below the second moving plate 14. The driving element is a push rod motor or a cylinder. The telescopic end of the driving element moves along the vertical length direction of the second fixed plate 115. The driving element drives the mounting plate 117 to move upward, and the mounting plate 117 drives the first moving plate 112 and the second moving plate 114 to move upward, so that the gluten located at the bottom of the feeding trough 11 enters the conveyor belt 12.
[0029] The clamping and transfer assembly 13 includes a first pneumatic clamp for clamping gluten, a first cylinder 132 connected to the first pneumatic clamp and causing the first pneumatic clamp 131 to move vertically, and a second cylinder 132 connected to the first cylinder 132 and causing the first cylinder to move back and forth horizontally. The first cylinder 131 and the second cylinder 132 are fixed to the frame 5.
[0030] The skewer-threading mechanism 2 includes a skewer storage slot 21, a roller 22 located on the front side of the skewer storage slot 21, several placement slots 23 located on the roller 22 for placing bamboo skewers, a first drive motor 25 located at the right end of the roller 22 for rotating the roller 22, a brush 24 located above the roller 22 for pushing bamboo skewers into the placement slots 23, and a second drive motor 26 connected to the brush 24 via a connecting shaft. The placement slots 23 are evenly distributed circumferentially along the outer surface of the roller 22, and the length direction of the placement slots 23 is the same as the length direction of the roller 22. The right side of the roller 22 is provided with a push rod for pushing bamboo skewers located at the bottom of the roller 22 into the gluten, and a second push rod motor connected to the right end of the push rod. When the placement slots 23 rotate to the bottom of the roller 22, the second push rod motor drives the push rod to move, and the push rod pushes the bamboo skewers located in the placement slots 23 into the gluten, completing the skewer-threading work.
[0031] The removal mechanism 4 includes a second pneumatic clamp 41 for holding the gluten after it has been pierced, and a first pusher motor 42 connected to the top of the second pneumatic clamp 41 and moving the second pneumatic clamp 41 in the left and right directions. After the gluten is pierced, the first pusher motor 42 moves the second pneumatic clamp 41 to the position of the gluten. After the second pneumatic clamp 41 clamps the gluten, the first pusher motor 42 moves the second pneumatic clamp 41 holding the gluten to the outside, thus completing the removal of the pierced gluten.
[0032] The cutting mechanism of this utility model facilitates the fixing of the gluten to be cut, and then the cutting component cuts the fixed gluten. During the cutting process, multiple cutters enter the gluten individually, and the gluten does not deform during the cutting process, thus achieving the set cutting depth and good cutting effect. The skewering mechanism skewers the cut gluten, and the feeding mechanism transports the gluten in the feeding trough to the cutting mechanism, reducing manual operation and improving work efficiency.
Claims
1. A gluten threading, cutting, and stretching integrated machine, comprising a frame, characterized in that: It also includes a feeding mechanism located on the frame for placing and transporting gluten, a skewering mechanism located to the left of the feeding mechanism for skewering the gluten, a cutting mechanism located to the left of the skewering mechanism for cutting the gluten, and a take-out mechanism for removing the cut and skewered gluten. The cutting mechanism includes a support base for placing the gluten, positioning components located on the left and right sides of the support base for fixing the gluten to the support base, and cutting components located on the front and rear sides of the support base and passing through the positioning components for cutting the gluten. Two positioning components and two cutting components are provided. The two positioning components are symmetrically arranged on the front and rear sides of the support base, and the two cutting components are symmetrically arranged on the front and rear sides of the support base.
2. The gluten cutting and stretching integrated machine according to claim 1, characterized in that: The support base has first slots on its front and rear sides for the positioning component to pass through. The positioning component includes several positioning plates arranged along the length of the support base, a first mounting plate for fixing the several positioning plates, and a first driving cylinder connected to the first mounting plate and for moving the first mounting plate in the front and rear direction. The positioning plate has a second slot for the cutting component to pass through.
3. The gluten cutting and stretching integrated machine according to claim 2, characterized in that: The cutting assembly includes a cutter body, a drive unit for driving the cutter body into the gluten for cutting and detaching from the gluten after cutting, and a reset body for resetting the cutter body. The cutter body passes through the positioning plate to cut the gluten.
4. The gluten cutting and stretching integrated machine according to claim 3, characterized in that: The cutter body includes several blades, a connecting plate connected to the side of the blades, a connecting post connected to the connecting plate, a rotating sleeve sleeved on the connecting post and rotating relative to the connecting post, a limiting plate located at the top of the connecting post and used to make the connecting post move linearly in the left and right direction, and several limiting holes located on the limiting plate, with the top of the connecting post located in the limiting holes.
5. The gluten cutting and stretching integrated machine according to claim 3, characterized in that: The driving component includes a second driving cylinder, a second mounting plate connected to the telescopic end of the second driving cylinder, a third mounting plate located on the second mounting plate and connected by a sliding body, a push plate movably connected to the third mounting plate via a positioning shaft, a connecting rod movably connected to the push plate via a connecting shaft, and a driving plate movably connected to the other end of the connecting rod via a connecting shaft. The push plate is provided with an arc-shaped guide hole, and the third mounting plate is provided with a guide rod that cooperates with the guide hole. The push plate rotates around the positioning shaft to push the left end of the push plate to rotate the rotating sleeve, while simultaneously moving the connecting column, the connecting plate, and the blade toward the side with gluten and cutting the gluten.
6. The gluten cutting and stretching integrated machine according to claim 3, characterized in that: The reset body includes a reset spring, one end of which is fixedly connected to the top of the connecting column, and the other end of which is fixedly connected to the third mounting plate via a connecting bracket.
7. The gluten cutting and stretching integrated machine according to claim 1, characterized in that: The feeding mechanism includes a feeding trough, a conveyor belt connected to the feeding trough, and a clamping and transfer assembly for moving the gluten on the conveyor belt into the cutting mechanism. The feeding trough includes side plates on the left and right sides, an inclined plate behind the side plates, a first fixed plate and a second fixed plate fixedly connected to the inclined plate, a second movable plate between the first fixed plate and the second fixed plate, a first movable plate behind the first fixed plate, a mounting plate fixedly connected to the bottom of the first movable plate and the second movable plate, and a driving element fixedly connected to the second fixed plate.
8. The gluten cutting and stretching integrated machine according to claim 7, characterized in that: The clamping and transfer assembly includes a first pneumatic clamp for clamping gluten, a first cylinder connected to the first pneumatic clamp and causing the first pneumatic clamp to move in the vertical direction, and a second cylinder connected to the first cylinder and causing the first cylinder to move back and forth in the horizontal direction.
9. The gluten cutting and stretching integrated machine according to claim 1, characterized in that: The skewer-threading mechanism includes a skewer storage slot, a roller located on the front side of the skewer storage slot, several placement slots on the roller for placing bamboo skewers, a first drive motor located at the right end of the roller for rotating the roller, a brush located above the roller for pushing bamboo skewers into the placement slots, and a second drive motor connected to the brush via a connecting shaft. The placement slots are evenly distributed circumferentially along the outer surface of the roller, and the length direction of the placement slots is the same as the length direction of the roller. The right side of the roller is provided with a push rod for pushing bamboo skewers located at the bottom of the roller into the gluten, and a second push rod motor connected to the right end of the push rod.
10. The gluten cutting and stretching integrated machine according to claim 1, characterized in that: The removal mechanism includes a second pneumatic clamp for holding the back rib of the pierced tag, and a first push rod motor connected to the top of the second pneumatic clamp and causing the second pneumatic clamp to move in the left and right direction.