A feeding and discharging device for ceramic membrane production

Abstract

The utility model relates to a kind of for ceramic membrane production's feeding and discharging device, including workbench, rotary mechanism, lifting mechanism and moving mechanism are connected on the workbench, feeding mechanism and discharging mechanism are provided on the moving mechanism, staff first places ceramic membrane at the top of rotary mechanism, and using lifting mechanism is lifted to specified position to ceramic membrane, then using moving mechanism moves feeding mechanism to specified position, and using feeding mechanism moves ceramic membrane to the top of the base of press, press is pressed forming to ceramic membrane, again using moving mechanism moves discharging mechanism to specified position, and using discharging mechanism removes ceramic membrane from the top of the base of press, automatically carries out feeding and discharging, save time and labour, improve production efficiency, solve the problem that often all by staff manually to ceramic membrane feeding and discharging, time-consuming and labor-consuming, production efficiency is affected.

Description

Technical Field

[0001] This utility model relates to the field of ceramic membrane production technology, specifically to a loading and unloading device for ceramic membrane production. Background Technology

[0002] Ceramic membranes, also known as inorganic ceramic membranes, are asymmetric membranes formed by preparing inorganic ceramic materials through special processes. Ceramic membranes are divided into two types: tubular ceramic membranes and flat ceramic membranes. There are many methods for preparing ceramic membranes, but the more commonly used methods are generally divided into chemical vapor deposition and high-temperature pressing. High-temperature pressing involves processing ceramic material powder into thin films and then sintering and pressing them at high temperatures to achieve the preparation of ceramic membranes.

[0003] The ceramic film pressing and forming device mainly consists of a base, a hydraulic rod, and a pressure plate. In use, the fired ceramic film is first placed on the base, and then the pressure plate is lowered by the hydraulic rod to press and form the ceramic film. However, the loading and unloading of the ceramic film is often done manually by the staff, which is time-consuming and labor-intensive and affects production efficiency. Therefore, an loading and unloading device for ceramic film production is proposed to solve the above problems. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides a loading and unloading device for ceramic film production, which has the advantages of automatic loading and unloading. It solves the problem that the loading and unloading of ceramic film is often done manually by workers, which is time-consuming and labor-intensive and affects production efficiency.

[0005] To achieve the above objectives, the present invention provides the following technical solution: a loading and unloading device for ceramic film production, comprising a worktable, wherein a rotating mechanism, a lifting mechanism and a moving mechanism are connected to the worktable, and a loading mechanism and a unloading mechanism are provided on the moving mechanism.

[0006] Furthermore, the rotating mechanism includes a first motor, which is fixedly connected to the bottom of the worktable. The output end of the first motor passes through the worktable and is fixedly mounted on a rotating platform. A through hole is provided on the top of the rotating platform. A connecting plate located inside the through hole is fixedly installed inside the rotating platform. A limit post is fixedly installed on the top of the connecting plate, and a limit rod is fixedly installed on the top of the worktable.

[0007] Furthermore, the lifting mechanism includes a frame, which is fixedly connected to the bottom of the workbench. A base plate is fixedly installed at the bottom of the frame, and a second motor is fixedly installed at the top of the base plate. The output end of the second motor passes through and extends below the base plate. A threaded rod is rotatably installed inside the frame via bearings. The bottom of the threaded rod passes through and extends below the frame. Synchronous pulleys are fixedly installed at both the output end of the second motor and the bottom of the threaded rod. Matching synchronous belts are driven and installed on the outside of both synchronous pulleys. A lifting plate is threaded onto the outside of the threaded rod. A lifting rod that passes through the frame and extends above the through hole is fixedly installed at the top of the lifting plate. A lifting plate is fixedly installed at the top of the lifting rod.

[0008] Furthermore, the lifting plate has a threaded hole inside, which matches the threaded rod.

[0009] Furthermore, the moving mechanism includes a first linear module, which is fixedly connected to the top of the workbench. A mounting frame is fixedly installed at the output end of the first linear module. A third motor is fixedly installed on the inner top wall of the mounting frame. The output end of the third motor passes through the mounting frame and is fixedly installed on a rotating frame. A second linear module is fixedly installed on the inner side wall of the rotating frame. A moving frame is fixedly installed at the output end of the second linear module.

[0010] Furthermore, the feeding mechanism includes a feeding plate, which is fixedly connected to the bottom of one end of the movable frame. Multiple suction cups are fixedly installed inside the feeding plate, and air inlet pipes are connected between the multiple suction cups.

[0011] Furthermore, the feeding mechanism includes a feeding tray, which is fixedly connected to the bottom of the other end of the moving frame. Four first cylinders are fixedly installed on the top of the feeding tray. A connecting frame is fixedly installed on the output end of each of the four first cylinders. A second cylinder is fixedly installed on the top of each of the four connecting frames. A clamping plate is fixedly installed on the bottom of each of the four second cylinders. The top of each of the four clamping plates is an inclined surface.

[0012] Compared with the prior art, the technical solution of this application has the following beneficial effects:

[0013] This loading and unloading device for ceramic film production consists of a worktable, a rotating mechanism, a lifting mechanism, a moving mechanism, a loading mechanism, and an unloading mechanism. First, the ceramic film is placed on top of the rotating mechanism, and then the lifting mechanism raises it to a designated position. Next, the moving mechanism moves the loading mechanism to the designated position, and then the loading mechanism moves the ceramic film to the top of the press base. The press presses and shapes the ceramic film. Finally, the moving mechanism moves the unloading mechanism to the designated position, and the unloading mechanism removes the ceramic film from the top of the press base. This automatic loading and unloading process saves time and effort, improving production efficiency. Attached Figure Description

[0014] Figure 1 This is a front view of the present utility model;

[0015] Figure 2 This is a schematic diagram of the rotating mechanism structure of this utility model;

[0016] Figure 3 This is a schematic diagram of the lifting mechanism of this utility model;

[0017] Figure 4 This is a schematic diagram of the moving mechanism structure of this utility model;

[0018] Figure 5 This utility model Figure 4 Enlarged view of point A in the middle;

[0019] Figure 6 This utility model Figure 4 Enlarged view of section B in the middle.

[0020] In the diagram: 1. Workbench; 2. Rotating mechanism; 21. First motor; 22. Rotary table; 23. Connecting plate; 24. Limiting post; 25. Limiting rod; 3. Lifting mechanism; 31. Frame; 32. Base plate; 33. Second motor; 34. Threaded rod; 35. Synchronous pulley; 36. Synchronous belt; 37. Lifting plate; 38. Lifting rod; 39. Lifting plate; 4. Moving mechanism; 41. First linear module; 42. Mounting frame; 43. Third motor; 44. Rotating frame; 45. Second linear module; 46. Moving frame; 5. Feeding mechanism; 51. Feeding plate; 52. Suction cup; 53. Air inlet pipe; 6. Unloading mechanism; 61. Unloading plate; 62. First cylinder; 63. Connecting frame; 64. Second cylinder; 65. Clamping plate. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Please see Figure 1-6 The loading and unloading device for ceramic film production in this embodiment includes a worktable 1, on which a rotating mechanism 2, a lifting mechanism 3 and a moving mechanism 4 are connected. The moving mechanism 4 is provided with a loading mechanism 5 and a unloading mechanism 6.

[0023] Specifically, the operator first places the ceramic film on top of the rotating mechanism 2, and then uses the lifting mechanism 3 to lift the ceramic film to the designated position. Then, the moving mechanism 4 moves the feeding mechanism 5 to the designated position and uses the feeding mechanism 5 to move the ceramic film to the top of the press base. The press presses the ceramic film to form the shape. Then, the moving mechanism 4 moves the unloading mechanism 6 to the designated position and uses the unloading mechanism 6 to remove the ceramic film from the top of the press base. The loading and unloading are automatic, saving time and effort and improving production efficiency.

[0024] In this embodiment, the rotating mechanism 2 includes a first motor 21 with its output end facing upward. The first motor 21 is fixedly connected to the bottom of the workbench 1. The output end of the first motor 21 passes through the workbench 1 and is fixedly mounted on a rotating platform 22. The top of the rotating platform 22 has three through holes that are equidistantly distributed in a ring. A connecting plate 23 located inside the through holes is fixedly mounted inside the rotating platform 22. Three limiting posts 24 are fixedly mounted on the top of the connecting plate 23. Three limiting rods 25 are fixedly mounted on the top of the workbench 1.

[0025] Specifically, three sets of ceramic membranes are placed outside the three limiting posts 24, and three limiting rods 25 separate the three sets of ceramic membranes. By turning on the first motor 21, the first motor 21 can drive the rotary table 22, the connecting plate 23, the three limiting posts 24, the three limiting rods 25 and the three sets of ceramic membranes to rotate to the designated position.

[0026] In this embodiment, the lifting mechanism 3 includes a frame 31, which is fixedly connected to the bottom of the workbench 1. The frame 31 includes two side plates and two horizontal plates. A base plate 32 is fixedly installed on the bottom of the two side plates. A second motor 33 is fixedly installed on the top of the base plate 32. The output end of the second motor 33 faces downward and extends through and below the base plate 32. Threaded rods 34 are rotatably installed inside the two horizontal plates via bearings. The bottom of the threaded rods 34 extends through and below the frame 31. The output end of the second motor 33 and the threaded rods 34... The bottom of each of the four components is fixedly equipped with a synchronous pulley 35. The two synchronous pulleys 35 are each equipped with a matching synchronous belt 36. The threaded rod 34 is threaded with a lifting plate 37. The lifting plate 37 has a threaded hole inside that matches the threaded rod 34. The top of the lifting plate 37 is fixedly equipped with four lifting rods 38 that penetrate the upper horizontal plate and extend to the top of the through hole. The upper horizontal plate has a through hole that matches the lifting rods 38. The top of the lifting rods 38 is fixedly equipped with a lifting plate 39, which is located outside the limiting post 24.

[0027] Specifically, by activating the second motor 33, the second motor 33 drives the two synchronous pulleys 35, the synchronous belt 36 and the threaded rod 34 to rotate. The threaded rod 34 drives the lifting plate 37, the four lifting rods 38 and the lifting plate 39 to move upward. The lifting plate 39 drives the ceramic membrane outside the limit post 24 to be lifted upward to the designated position.

[0028] In this embodiment, the moving mechanism 4 includes a first linear module 41, which is horizontally arranged and fixedly connected to the top of the workbench 1. A mounting frame 42 is fixedly installed at the output end of the first linear module 41. A third motor 43 is fixedly installed on the inner top wall of the mounting frame 42. The output end of the third motor 43 passes through the mounting frame 42 and is fixedly installed on a rotating frame 44. A second linear module 45 is fixedly installed on the inner side wall of the rotating frame 44. The second linear module 45 is vertically arranged and a moving frame 46 is fixedly installed at the output end of the second linear module 45.

[0029] Specifically, by activating the first linear module 41, the first linear module 41 drives the moving frame 46 to move horizontally to the designated position. By activating the second linear module 45, the second linear module 45 drives the moving frame 46 to move vertically to the designated position. By activating the third motor 43, the third motor 43 drives the moving frame 46 to rotate to the designated position.

[0030] In this embodiment, the feeding mechanism 5 includes a feeding plate 51, which is fixedly connected to the bottom of one end of the movable frame 46. Eight suction cups 52 are fixedly installed inside the feeding plate 51. The eight suction cups 52 are evenly and equidistantly distributed, and each of the eight suction cups 52 is connected to an air inlet pipe 53.

[0031] Specifically, the air inlet pipe 53 is connected to the air inlet of the air pump. When the air pump is turned on, it draws in air, and the eight suction cups 52 adsorb the ceramic membrane. When the air pump is turned off, it stops drawing in air, and the eight suction cups 52 release the ceramic membrane from adsorption.

[0032] In this embodiment, the feeding mechanism 6 includes a feeding tray 61, which is fixedly connected to the bottom of the other end of the movable frame 46. Four first cylinders 62 are fixedly installed on the top of the feeding tray 61. A connecting frame 63 is fixedly installed on the output end of each of the four first cylinders 62. A second cylinder 64 is fixedly installed on the top of each of the four connecting frames 63. A clamping plate 65 is fixedly installed on the bottom of each of the four second cylinders 64. The top of each of the four clamping plates 65 is an inclined surface.

[0033] Specifically, firstly, the four first cylinders 62 are activated, which move the four clamping plates 65 towards the four corners to the designated positions. Then, the second cylinder 64 is activated, which moves the four clamping plates 65 downward to the designated positions. Next, the four first cylinders 62 are activated, which move the four clamping plates 65 inward to the designated positions, where the four clamping plates 65 clamp the ceramic membrane. Finally, the second cylinder 64 is activated, which moves the four clamping plates 65 upward to the designated positions, where the four clamping plates 65, in conjunction with the four connecting brackets 63, clamp the ceramic membrane.

[0034] The working principle of the above embodiments is as follows:

[0035] First, the operator places three sets of ceramic membranes outside the three limiting posts 24. The three limiting rods 25 separate the three sets of ceramic membranes. Then, the second motor 33 is turned on, which drives the two synchronous pulleys 35, the synchronous belt 36, and the threaded rod 34 to rotate. The threaded rod 34 drives the lifting plate 37, the four lifting rods 38, and the lifting plate 39 to move upward. The lifting plate 39 lifts the ceramic membranes outside the limiting posts 24 to the designated position. Then, the first linear module 41 is turned on, which moves the moving frame 46 horizontally to the designated position. The second linear module 45 is turned on, which moves the moving frame 46 vertically to the designated position. The third motor 43 is turned on, which rotates the moving frame 46 to the designated position, so that the eight suction cups 52 are directly above the ceramic membranes. The air pump is turned on, which sucks in air, and the eight suction cups 52 adsorb the ceramic membranes. Finally, the first linear module 41, the second linear module 45, and the third motor 43 are turned on to move the ceramic membranes to the top of the press base. The system automatically shuts off the air pump, stopping air intake. The eight suction cups 52 release the ceramic film from its grip, and the press presses the ceramic film into shape. Then, the first linear module 41, the second linear module 45, and the third motor 43 are activated to move the four clamping plates 65 directly above the ceramic film. The four first cylinders 62 are activated, moving the four clamping plates 65 towards the four corners to designated positions. The second cylinder 64 is activated, moving the four clamping plates 65 downwards to designated positions. The four first cylinders 62 are activated, moving the four clamping plates 65 inwards to designated positions, clamping the ceramic film. The second cylinder 64 is activated, moving the four clamping plates 65 upwards to designated positions. The four clamping plates 65, in conjunction with the four connecting frames 63, clamp the ceramic film. The first linear module 41, the second linear module 45, and the third motor 43 are then activated to remove the ceramic film from the top of the press base. This automatic loading and unloading process saves time and effort, improving production efficiency.

[0036] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0037] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A loading and unloading device for ceramic film production, comprising a worktable (1), wherein a rotating mechanism (2), a lifting mechanism (3), and a moving mechanism (4) are connected to the worktable (1), and the moving mechanism (4) is provided with a loading mechanism (5) and a unloading mechanism (6), characterized in that: The feeding mechanism (5) includes a feeding plate (51), which is fixedly connected to the bottom of one end of the movable frame (46). Multiple suction cups (52) are fixedly installed inside the feeding plate (51), and air inlet pipes (53) are connected between the multiple suction cups (52). The feeding mechanism (6) includes a feeding tray (61), which is fixedly connected to the bottom of the other end of the moving frame (46). Four first cylinders (62) are fixedly installed on the top of the feeding tray (61). A connecting frame (63) is fixedly installed on the output end of each of the four first cylinders (62). A second cylinder (64) is fixedly installed on the top of each of the four connecting frames (63). A clamping plate (65) is fixedly installed on the bottom of each of the four second cylinders (64). The top of each of the four clamping plates (65) is an inclined surface.

2. The feeding and discharging device for ceramic membrane production according to claim 1, characterized in that: The rotating mechanism (2) includes a first motor (21), which is fixedly connected to the bottom of the workbench (1). The output end of the first motor (21) passes through the workbench (1) and is fixedly mounted on a rotating platform (22). A through hole is provided on the top of the rotating platform (22). A connecting plate (23) located inside the through hole is fixedly installed inside the rotating platform (22). A limit post (24) is fixedly installed on the top of the connecting plate (23). A limit rod (25) is fixedly installed on the top of the workbench (1).

3. The feeding and discharging device for ceramic membrane production according to claim 1, characterized in that: The lifting mechanism (3) includes a frame (31), which is fixedly connected to the bottom of the workbench (1). A base plate (32) is fixedly installed at the bottom of the frame (31). A second motor (33) is fixedly installed at the top of the base plate (32). The output end of the second motor (33) passes through and extends below the base plate (32). A threaded rod (34) is rotatably installed inside the frame (31) through a bearing. The bottom of the threaded rod (34) passes through and extends below the frame (31). A synchronous pulley (35) is fixedly installed at the output end of the second motor (33) and at the bottom of the threaded rod (34). Matching synchronous belts (36) are installed on the outside of the two synchronous pulleys (35). A lifting plate (37) is installed on the external thread of the threaded rod (34). A lifting rod (38) that passes through the frame (31) and extends above the through hole is fixedly installed at the top of the lifting plate (37). A lifting plate (39) is fixedly installed at the top of the lifting rod (38).

4. The loading and unloading device for ceramic film production according to claim 3, characterized in that: The lifting plate (37) has a threaded hole inside, which matches the threaded rod (34).

5. The loading and unloading device for ceramic membrane production according to claim 1, characterized in that: The moving mechanism (4) includes a first linear module (41), which is fixedly connected to the top of the workbench (1). The output end of the first linear module (41) is fixedly mounted with a mounting frame (42). A third motor (43) is fixedly mounted on the inner top wall of the mounting frame (42). The output end of the third motor (43) passes through the mounting frame (42) and is fixedly mounted with a rotating frame (44). A second linear module (45) is fixedly mounted on the inner side wall of the rotating frame (44). A moving frame (46) is fixedly mounted on the output end of the second linear module (45).

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