Positioning and installing jig for large-span steel truss

By designing a large-span steel truss positioning and installation frame, and using components such as transfer beams, columns, and crossbars to form a flexible working platform, the high cost and high risk of high-altitude assembly methods have been solved, enabling flexible access for construction personnel and safe and efficient operation.

CN224413175UActive Publication Date: 2026-06-26CHINA RAILWAY CONSTRUCTION ENGINEERING GROUP

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
CHINA RAILWAY CONSTRUCTION ENGINEERING GROUP
Filing Date
2025-06-25
Publication Date
2026-06-26

AI Technical Summary

Technical Problem

In the construction of existing large-span steel trusses, the high-altitude assembly method is costly in terms of machinery and poses high safety risks, while ground assembly is inconvenient for construction workers to flexibly access the site.

Method used

Design a large-span steel truss positioning and installation frame, including components such as transfer beams, columns, crossbars, corbels, steel mesh, pad beams, and temporary stairs, to form a flexibly adjustable working platform. Improve the safety and efficiency of construction personnel through sliding guides and telescopic walkways.

Benefits of technology

It enables construction workers to work flexibly, allowing them to select construction positions along the longitudinal direction of the formwork, thus improving construction efficiency, enhancing safety, and reducing machinery costs and safety risks.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a kind of large-span steel truss positioning installation jig frame, it includes: conversion beam, multiple roots are interval arranged between;Stand, interval installation is set on conversion beam;Crossbar, it is horizontally installed between two stand;Horse path bracket, it is horizontally installed in the two sides of stand;First horse path beam, interval installation is set on horse path bracket;Steel pull net, it is laid on first horse path beam;Cushion beam, it is horizontally installed on the upper end of stand;Backing plate, it is respectively installed on cushion beam and crossbar;Baffle, it is installed in the two sides of backing plate;First galvanized steel pipe, it is installed on the first horse path beam of side side;Temporary stair, first channel steel is installed in its upper front side, the first channel steel sliding assembly is on first galvanized steel pipe, and foot brake wheel is installed in its bottom four corner positions.The utility model is favorable for construction personnel flexible work, can choose construction position along jig frame longitudinal direction, and various appliances required for construction are flexibly transported.
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Description

Technical Field

[0001] This utility model relates to the field of building construction, and in particular to a positioning and installation jig for large-span steel trusses. Background Technology

[0002] When constructing steel trusses, a high-altitude hoisting and assembly method can be used, with the chord members lifted to a high altitude by large cranes. However, this method incurs significant machinery costs and carries substantial safety risks. Therefore, a ground-based assembly and overall lifting method is preferred, requiring a jig for the truss during ground assembly. For example, Chinese Utility Model Patent Publication No. CN221143605 U discloses a large-span steel truss operation and assembly jig, including a jig body and a cantilever platform. Multiple jig bodies are spaced apart along the axial direction of the steel truss. The cantilever platform is located on the upper part of the jig body away from the steel truss and includes a triangular support, a step, and a guardrail. One side of the triangular support is fixed to the jig body, and the guardrail is fixed to the other side of the triangular support and extends along the axial direction of the steel truss. The step is located at the top of the triangular support, between the jig body and the guardrail, and extends along the axial direction of the steel truss. This method is inconvenient for flexible personnel access during construction. Utility Model Content

[0003] The technical problem to be solved by this utility model is to provide a positioning and installation jig for a large-span steel truss, which is conducive to the flexible operation of construction personnel, allows for selection of construction positions along the longitudinal direction of the jig, and facilitates the flexible transportation of various tools required for construction.

[0004] To solve the above problems, a large-span steel truss positioning and installation jig was adopted, which includes:

[0005] Multiple transfer beams are installed at intervals.

[0006] Columns are installed at intervals on the transfer beam;

[0007] A horizontal bar, which is installed horizontally between two uprights;

[0008] The horse-walking brackets are installed horizontally on both sides of the uprights;

[0009] The first horse track beam is installed at intervals on the horse track corbels;

[0010] Steel mesh is laid on the first joist beam;

[0011] A support beam, which is installed horizontally on the upper end of the column;

[0012] The pads are installed on the pad beams and crossbars respectively;

[0013] Baffles are installed on both sides of the pad;

[0014] The first galvanized steel pipe is installed on the first sidewalk beam;

[0015] The temporary staircase has a first channel steel installed on its upper front side. The first channel steel is slidably assembled on the first galvanized steel pipe, and foot brake wheels are installed at the four corners of its bottom.

[0016] With this structure, construction workers can access the steel mesh via temporary stairs for convenient maintenance and work. The steel mesh forms a working platform, allowing workers to quickly descend to the ground or elevated floor. The transfer beams directly transfer the load to the column ends, preventing the elevated floor from bearing the load directly. The temporary stairs also facilitate the timely transport of welding tools or testing equipment. The temporary stairs, guided by foot brakes and the sliding of the first channel steel and the first galvanized steel pipe, allow them to flexibly find access points. When the overall steel truss is long, this improves efficiency.

[0017] As a further improvement of this utility model, a second walkway beam is provided between the front and rear spaced columns, and the steel mesh is laid on the second walkway beam and a second galvanized steel pipe is installed; a second channel steel is installed on both sides of the top surface of the platform plate at the top of the temporary staircase, and the second channel steel is slidably adapted to install a first telescopic walkway, and the extended end of the first telescopic walkway overlaps the second galvanized steel pipe.

[0018] With this structure, the temporary staircase can be extended into the steel mesh area by installing the first telescopic walkway, so that workers are protected on both sides to ensure safety.

[0019] As a further improvement of this utility model, a third galvanized steel pipe is installed on the first inner walkway beam; a third channel steel is installed on both sides of the top surface of the first walkway plate of the first telescopic walkway; the third channel steel is slidably fitted to install a second telescopic walkway; the second telescopic walkway overlaps on the third galvanized steel pipe.

[0020] With this structure, the second retractable walkway can extend directly to the steel truss, preventing construction workers from stepping directly on the steel mesh. This allows the steel mesh to act as a safety net and other protective measures, avoiding direct load bearing and potential damage.

[0021] As a further improvement of this utility model, the end of the second walkway panel of the second telescopic walkway is cantilevered and a safety hanging cage hanging interface is provided.

[0022] With this structure, the safety cage mounting interface is used to attach the safety cage, allowing construction workers to further access the steel truss and weld the various chords and web members of the steel truss.

[0023] As a further improvement of this utility model, the conversion beam, column, crossbar, crossbeam bracket, first crossbeam, pad beam, and second crossbeam are all made of I-beams, with ribs spaced inside the I-beams, and ribs are also provided on the bottom surface of the end of the second crossbeam.

[0024] As a further improvement of this utility model, an I-beam pad is provided under the crossbeam connected to the inner side of the column; the I-beam pad is installed on the crossbar.

[0025] With this structure, the I-beam pads are beneficial for supporting the inner corbels.

[0026] As a further improvement of this utility model, a diagonal brace is provided under the crossbeam connected to the outer side of the column, and the lower end of the diagonal brace is installed on the column.

[0027] With this structure, the diagonal bracing helps to support the outer corbels of the horse track.

[0028] As a further improvement of this utility model, a fourth galvanized steel pipe is provided on both sides of the bottom surface of the first walkway plate of the first telescopic walkway to slide and adapt to the second channel steel.

[0029] With this structure, the first telescopic walkway can slide and extend with the second channel steel.

[0030] As a further improvement of this utility model, the bottom surfaces of the second walkway plate of the second telescopic walkway are provided with fifth galvanized steel pipes that slide to fit the third channel steel.

[0031] With this structure, the second telescopic walkway can slide and extend with the third channel steel.

[0032] As a further improvement of this utility model, handrails are provided on both sides of the top surface of the first walkway and the second walkway.

[0033] With this structure, the handrails can further enhance the protection of workers and help ensure operational safety.

[0034] This utility model allows construction workers to flexibly access and operate the equipment, enabling them to select construction locations along the longitudinal direction of the support frame and flexibly transport various tools required for construction. Attached Figure Description

[0035] Figure 1 This is a schematic diagram of the structure for supporting the upper and lower chords of the steel truss using a support frame.

[0036] Figure 2 This is an assembly diagram of the steel truss supporting the temporary staircase and frame.

[0037] Figure 3 This is a schematic diagram of the installation of the first and second retractable walkways.

[0038] Figure 4 This is a schematic diagram showing the installation location of the second catwalk beam.

[0039] Attached reference numerals: 1. Transfer beam; 2. Column; 3. Crossbar; 4. Corbel; 5. First walkway beam; 6. Steel mesh; 7. Pad beam; 8. Pad plate; 9. Baffle; 10. First galvanized steel pipe;

[0040] 11. Temporary staircase; 1101. First channel steel; 1102. Foot brake wheel; 1103. Platform plate; 1104. Second channel steel;

[0041] 12. Second joist beam; 13. Second galvanized steel pipe;

[0042] 14. First retractable walkway; 1401. First walkway slab; 1402. Third channel steel; 1403. Fourth galvanized steel pipe;

[0043] 15. Third galvanized steel pipe;

[0044] 16. Second retractable walkway; 1601. Second walkway slab; 1602. Safety cage mounting interface; 1603. Fifth galvanized steel pipe;

[0045] 17. Rib plate; 18. I-beam pad; 19. Diagonal brace; 20. Handrail. Detailed Implementation

[0046] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0047] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. The terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance. Furthermore, unless otherwise explicitly specified and limited, the terms "installed," "connected," and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0048] Example 1

[0049] like Figures 1-4 As shown, a positioning and installation jig for a large-span steel truss includes:

[0050] Transfer beam 1, with multiple beams spaced at intervals;

[0051] Column 2 is installed at intervals on transfer beam 1;

[0052] The horizontal bar 3 is installed horizontally between the two uprights 2;

[0053] The 4th bracket of the horse track is horizontally installed on both sides of the column 2;

[0054] The first horse track beam 5 is installed at intervals on the horse track corbels 4;

[0055] Steel mesh 6 is laid on the first crossbeam 5;

[0056] The support beam 7 is horizontally installed on the upper end of the column 2;

[0057] The pads 8 are respectively installed on the pad beams 7 and the crossbars 3;

[0058] baffle 9 is installed on both sides of pad 8;

[0059] The first galvanized steel pipe 10 is installed on the first side rail beam 5;

[0060] The temporary staircase 11 has a first channel steel 1101 installed on its upper front side. The first channel steel 1101 is slidably assembled on the first galvanized steel pipe 10, and foot brake wheels 1102 are installed at the four corners of its bottom.

[0061] With this structure, construction workers can access the steel mesh via the temporary staircase 11 for convenient maintenance and work. The steel mesh 6 forms a working platform, allowing workers to quickly ascend and descend to the ground or elevated floor. The transfer beam 1 directly transfers the load to the column ends, preventing the elevated floor from directly bearing the load. The temporary staircase 11 also facilitates the timely transport of welding tools or testing equipment. Through the sliding guidance of the foot brake wheel 1102, the first channel steel 1101, and the first galvanized steel pipe 10, the temporary staircase 11 can flexibly find a place for people to access the platform. When the overall steel truss is long, it helps to improve efficiency.

[0062] In this embodiment, a second walkway beam 12 is provided between the front and rear spaced columns 2. The steel mesh 6 is laid on the second walkway beam 12 and a second galvanized steel pipe 13 is installed on it. A second channel steel 1104 is installed on both sides of the top surface of the platform plate 1103 at the top of the temporary staircase 11. The second channel steel 1104 is slidably adapted to install a first telescopic walkway 14. The extended end of the first telescopic walkway 14 overlaps the second galvanized steel pipe 13.

[0063] With this structure, the temporary staircase 11 can be extended into the heart of the steel mesh 6 by installing the first telescopic walkway 14, so that the workers are protected on both sides to ensure safety.

[0064] In this embodiment, a third galvanized steel pipe 15 is installed on the inner first walkway beam 5; a third channel steel 1402 is installed on both sides of the top surface of the first walkway plate 1401 of the first telescopic walkway 14; the third channel steel 1402 is slidably fitted to the second telescopic walkway 16; the second telescopic walkway 16 overlaps the third galvanized steel pipe 15.

[0065] With this structure, the second retractable walkway 16 can extend directly to the position of the steel truss, avoiding construction workers from stepping directly on the steel mesh 6. This allows the steel mesh 6 to act as a safety net and other protective measures, while avoiding direct load bearing and easy damage.

[0066] In this embodiment, the second walkway 1601 of the second telescopic walkway 16 is cantilevered at one end and a safety cage hanging interface 1602 is provided.

[0067] With this structure, the safety cage mounting interface 1602 is used to attach the safety cage, allowing construction workers to further access the steel truss and weld the various chords and web members of the steel truss.

[0068] In this embodiment, the conversion beam 1, column 2, crossbar 3, walkway bracket 4, first walkway beam 5, pad beam 7, and second walkway beam 12 are all made of I-beams, with ribs 17 spaced out inside the I-beams, and ribs 17 are also padded on the bottom surface of the end of the second walkway beam 12.

[0069] In this embodiment, an I-beam pad 18 is placed under the crossbeam 4 connected to the inner side of the column 2; the I-beam pad 18 is installed on the crossbar 3.

[0070] With this structure, the I-beam pad 18 is beneficial for supporting the inner side of the corbel 4.

[0071] In this embodiment, a diagonal brace 19 is provided under the crossbeam 4 connected to the outer side of the column 2, and the lower end of the diagonal brace 19 is installed on the column 2.

[0072] With this structure, the diagonal brace 19 is beneficial for supporting the outer side of the corbel 4.

[0073] In this embodiment, a fourth galvanized steel pipe 1403 is provided on both sides of the bottom surface of the first walkway plate 1401 of the first telescopic walkway 14 to slide and adapt to the second channel steel 1104.

[0074] With this structure, the first telescopic walkway 14 can achieve sliding telescopic function with the second channel steel 1104.

[0075] In this embodiment, fifth galvanized steel pipes 1603 are provided on both sides of the bottom surface of the second walkway plate 1601 of the second telescopic walkway 16 to slide and adapt to the third channel steel 1402.

[0076] With this structure, the second telescopic walkway 16 can achieve sliding telescopic function with the third channel steel 1402.

[0077] In this embodiment, handrails 20 are provided on both sides of the top surface of the first walkway 1401 and the second walkway 1601.

[0078] With this structure, the handrail 20 can further enhance the protection of workers and help ensure work safety.

[0079] This utility model allows construction workers to flexibly access and operate the equipment, enabling them to select construction locations along the longitudinal direction of the support frame and flexibly transport various tools required for construction.

[0080] The above description, in conjunction with specific preferred embodiments, provides a further detailed explanation of the present invention. It should not be construed that the specific implementation of the present invention is limited to these descriptions. For those skilled in the art, several equivalent substitutions or obvious modifications can be made without departing from the concept of the present invention, and all such modifications, with identical performance or use, should be considered within the protection scope of the present invention.

Claims

1. A positioning and installation jig for a large-span steel truss, characterized in that... include: The transfer beam (1) is provided with multiple beams at intervals; Columns (2) are installed at intervals on the transfer beam (1); A horizontal bar (3) is installed horizontally between two uprights (2); The horse-walking bracket (4) is horizontally installed on both sides of the column (2); The first horse track beam (5) is installed at intervals on the horse track corbel (4); A steel mesh (6) is laid on the first joist beam (5); The support beam (7) is horizontally installed on the upper end of the column (2); Pads (8) are installed on pad beams (7) and crossbars (3), respectively; Baffles (9) are installed on both sides of pads (8); The first galvanized steel pipe (10) is installed on the first side rail beam (5); The temporary staircase (11) has a first channel steel (1101) installed on its upper front side. The first channel steel (1101) is slidably assembled on the first galvanized steel pipe (10), and foot brake wheels (1102) are installed at the four corners of its bottom.

2. The positioning and installation jig for large-span steel trusses according to claim 1, characterized in that... A second walkway beam (12) is set between the front and rear spaced columns (2). The steel mesh (6) is laid on the second walkway beam (12) and a second galvanized steel pipe (13) is installed. A second channel steel (1104) is installed on both sides of the top surface of the platform plate (1103) at the top of the temporary staircase (11). The second channel steel (1104) is slidably fitted to the first telescopic walkway (14). The extended end of the first telescopic walkway (14) overlaps the second galvanized steel pipe (13).

3. The positioning and installation jig for large-span steel trusses according to claim 2, characterized in that... A third galvanized steel pipe (15) is installed on the inner first walkway beam (5); a third channel steel (1402) is installed on both sides of the top surface of the first walkway plate (1401) of the first telescopic walkway (14); the third channel steel (1402) is slidably fitted to install a second telescopic walkway (16); the second telescopic walkway (16) overlaps on the third galvanized steel pipe (15).

4. The positioning and installation jig for large-span steel trusses according to claim 3, characterized in that... The second walkway (1601) of the second telescopic walkway (16) has a cantilevered end and a safety hanging cage interface (1602) is provided.

5. The positioning and installation jig for large-span steel trusses according to claim 2, characterized in that... The conversion beam (1), column (2), crossbar (3), walkway bracket (4), first walkway beam (5), pad beam (7), and second walkway beam (12) are all made of I-beams, with ribs (17) spaced inside the I-beams. Ribs (17) are also padded on the bottom surface of the end of the second walkway beam (12).

6. The positioning and installation jig for large-span steel trusses according to claim 1, characterized in that... The inner side of the column (2) is connected to the purlin (4) and an I-beam pad (18) is placed underneath it; the I-beam pad (18) is installed on the crossbar (3).

7. The positioning and installation jig for large-span steel trusses according to claim 1, characterized in that... A diagonal brace (19) is provided under the horse-drawn bracket (4) connected to the outside of the column (2), and the lower end of the diagonal brace (19) is installed on the column (2).

8. The positioning and installation jig for large-span steel trusses according to claim 2, characterized in that... The first telescopic walkway (14) has a fourth galvanized steel pipe (1403) on both sides of the bottom surface of the first walkway plate (1401) to slide and adapt to the second channel steel (1104).

9. The positioning and installation jig for large-span steel trusses according to claim 3, characterized in that... The second telescopic walkway (16) has a fifth galvanized steel pipe (1603) on both sides of the bottom surface of the second walkway plate (1601) to slide and adapt to the third channel steel (1402).

10. The positioning and installation jig for large-span steel trusses according to claim 3, characterized in that... Both the top surfaces of the first walkway slab (1401) and the second walkway slab (1601) are equipped with handrails (20).