Air compression station monitoring device
By introducing temperature sensors and PCL controllers into the air compressor station, combined with a fan and water cooling system, the problem of poor heat dissipation in the air compressor station was solved, achieving automated and efficient heat dissipation and cooling effects.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHANGHAI HUACHANG INTELLIGENT SYST CO LTD
- Filing Date
- 2025-06-06
- Publication Date
- 2026-06-26
AI Technical Summary
The existing air compressor stations have poor cooling effect through water pipe contact, resulting in poor heat dissipation of the air compressors, and lack of automated control methods.
An air compressor station monitoring device was designed, which includes components such as a temperature sensor, a PCL controller, a fan, a semiconductor refrigeration chip, and a water pump. It realizes automated temperature monitoring and a wind and water cooling circulation system to improve heat dissipation efficiency.
It effectively improves the heat dissipation of the air compressor station and the cooling efficiency of the air compressor, and realizes automated temperature control and precise cooling treatment.
Smart Images
Figure CN224413824U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of air compressor station technology, specifically an air compressor station monitoring device. Background Technology
[0002] The air compressors in the air compressor station generate a lot of heat during operation. To ensure the normal operation of the air compressors, heat dissipation pipes are usually installed on the air compressor's heat dissipation system and discharged to the outside of the air compressor station for heat dissipation.
[0003] When existing air compressor stations are in operation, they generally cool the air by contacting water pipes. This method has poor cooling effect on the air and poor heat dissipation effect on the air compressor station. The air compressor cannot be effectively cooled. Moreover, the air compressor station usually relies on the staff to judge and turn the exhaust system on or off to dissipate heat based on experience. Therefore, an air compressor station monitoring device is proposed to address the above problems. Utility Model Content
[0004] The technical problem to be solved by this utility model is that in the prior art, air compressor stations generally cool the air by contacting water pipes. This method has the disadvantages of poor air cooling effect, poor heat dissipation effect of air compressor station, and ineffective cooling of air compressor. Therefore, we propose an air compressor station monitoring device.
[0005] The technical solution adopted by this utility model to solve its technical problem is: an air compressor station monitoring device, including an air compressor station body; an air compressor is installed at the bottom of the inner cavity of the air compressor station body, a first fan is bolted to the top of the air compressor station body, the air inlet of the first fan is connected to a first air inlet pipe, the other end of the first air inlet pipe is connected to the top of the air compressor station body, the air outlet of the first fan is connected to a first air outlet pipe, an air intake assembly is provided in the inner cavity of the air compressor station body, a housing is bolted to the left side of the bottom of the air compressor station body, a cooling assembly is provided in the inner cavity of the housing, an air inlet is opened on the left side of the housing, a through groove is opened on the left side of the bottom of the housing, and several heat dissipation holes are opened on both sides of the air compressor station body.
[0006] Preferably, the cooling assembly includes a water pump, a thermoelectric cooler, a rotating tube, a motor, a drive gear, a driven gear, and a connecting plate. The top and bottom of the inner cavity of the housing are bolted to partitions. A horizontal plate is bolted to the left side of each partition. The rotating tube is rotatably connected to the inside of the horizontal plate via bearings. A water tank is bolted to the bottom of the housing. A thermoelectric cooler is installed on the right side of the water tank. A fixing block is bolted to the left side of the water tank, and a water pump is bolted to the top of the fixing block. The water pump's inlet is connected to an inlet pipe, and the right end of the inlet pipe is connected to the left side of the water tank. The water pump's outlet is connected to an outlet pipe, and the other end of the outlet pipe passes through the housing and extends into the inner cavity of the rotating tube. A motor is bolted to the left side of the top of the housing. The output shaft of the motor is fixedly connected to a drive gear. A driven gear meshes with the left side of the drive gear. The inner cavity of the driven gear is keyed to the surface of the rotating tube. A connecting plate is connected to the bottom of the rotating tube, and nozzles are sequentially connected from left to right at the bottom of the connecting plate.
[0007] Preferably, the air intake assembly includes a second fan, a second air intake pipe, a second air outlet pipe, and a connecting frame. The second fan is bolted to the right side of the inner cavity of the housing. The air inlet of the second fan is connected to the second air intake pipe. The left end of the second air intake pipe passes through the partition and extends to the left. The air outlet of the second fan is connected to the second air outlet pipe. The top of the second air outlet pipe passes through the housing and the air compressor station body in sequence and is connected to the connecting frame. The top of the connecting frame is connected to several air outlets. Support blocks are bolted to both sides of the bottom of the connecting frame, and the bottom of the support blocks is bolted to the bottom of the inner cavity of the air compressor station body.
[0008] Preferably, a temperature sensor is installed at the bottom right side of the inner cavity of the air compressor station body, and a PCL controller is bolted to the right side of the air compressor station body.
[0009] Preferably, the temperature sensor is electrically connected to the PCL controller, and the PCL controller is electrically connected to the motor, the water pump, the first fan, and the second fan.
[0010] Preferably, the left side of the housing is bolted with a fastener, and the inner cavity of the fastener is in contact with the surface of the water outlet pipe.
[0011] The beneficial effects of this utility model are:
[0012] 1. This utility model uses a structural design of water pump, semiconductor cooling chip, rotating tube, motor, driving gear, driven gear and connecting plate to circulate water cooling and cool the air entering the box, effectively reducing the air temperature, improving the heat dissipation effect of the air compressor station body and improving the cooling efficiency of the air compressor.
[0013] 2. This utility model, through the structural design of a second fan, a second air inlet pipe, a second air outlet pipe, and a connecting frame, delivers cooled air to the air compressor station body for discharge, thereby cooling the interior of the air compressor station body and improving the cooling efficiency of the air compressor. Through the structural design of the temperature sensor and PCL controller, the temperature inside the air compressor station body can be accurately monitored, and the interior of the air compressor station body can be automatically cooled. Attached Figure Description
[0014] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0016] Figure 2 This is a cross-sectional view of the main structure of the air compressor station of this utility model;
[0017] Figure 3 This is a cross-sectional view of the box body and water tank structure of this utility model.
[0018] In the diagram: 1. Air compressor station body; 2. Air compressor; 3. First fan; 4. First air inlet pipe; 5. First air outlet pipe; 6. Air inlet assembly; 61. Second fan; 62. Second air inlet pipe; 63. Second air outlet pipe; 64. Connecting frame; 7. Housing; 8. Cooling assembly; 81. Water pump; 82. Semiconductor cooling chip; 83. Rotary tube; 84. Motor; 85. Drive gear; 86. Driven gear; 87. Connecting plate; 9. Water tank; 10. Temperature sensor; 11. PCL controller; 12. Partition plate; 13. Horizontal plate. Detailed Implementation
[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present utility model.
[0020] The following is in conjunction with the appendix Figure 1-3 This application will be described in further detail.
[0021] This application discloses an air compressor station monitoring device. (Refer to...) Figure 1 and Figure 2An air compressor station monitoring device includes an air compressor station body 1; an air compressor 2 is installed at the bottom of the inner cavity of the air compressor station body 1, a first fan 3 is bolted to the top of the air compressor station body 1, the air inlet of the first fan 3 is connected to a first air inlet pipe 4, the other end of the first air inlet pipe 4 is connected to the top of the air compressor station body 1, the air outlet of the first fan 3 is connected to a first air outlet pipe 5, an air intake assembly 6 is provided in the inner cavity of the air compressor station body 1, a housing 7 is bolted to the left side of the bottom of the air compressor station body 1, a cooling assembly 8 is provided in the inner cavity of the housing 7, an air inlet is opened on the left side of the housing 7, a through groove is opened on the left side of the bottom of the housing 7, and several heat dissipation holes are opened on both sides of the air compressor station body 1; the first fan 3 can exhaust the heat inside the air compressor station body 1.
[0022] Reference Figure 1 and Figure 3 The cooling assembly 8 includes a water pump 81, a semiconductor cooling chip 82, a rotating tube 83, a motor 84, a driving gear 85, a driven gear 86, and a connecting plate 87. Partition plates 12 are bolted to the top and bottom of the inner cavity of the housing 7. A horizontal plate 13 is bolted to the left side of the partition plate 12. The rotating tube 83 is rotatably connected to the inside of the horizontal plate 13 via bearings. A water tank 9 is bolted to the bottom of the housing 7. A semiconductor cooling chip 82 is installed on the right side of the water tank 9. A fixing block is bolted to the left side of the water tank 9, and a water pump 81 is bolted to the top of the fixing block. The inlet of the water pump 81 is connected to an inlet pipe, and the right end of the inlet pipe is connected to the left side of the water tank 9. The outlet of the water pump 81... The water outlet is connected to a water outlet pipe, and the other end of the water outlet pipe passes through the housing 7 and extends into the inner cavity of the rotating tube 83. A motor 84 is bolted to the left side of the top of the housing 7. The output shaft of the motor 84 is fixedly connected to a drive gear 85. A driven gear 86 meshes with the left side of the drive gear 85. The inner cavity of the driven gear 86 is keyed to the surface of the rotating tube 83. A connecting plate 87 is connected to the bottom of the rotating tube 83. Spray nozzles are connected to the bottom of the connecting plate 87 from left to right. The water cooling circulation cools the air entering the housing 7, effectively reducing the air temperature, improving the heat dissipation effect of the air compressor station body 1, and improving the cooling efficiency of the air compressor 2.
[0023] Reference Figure 1 and Figure 2The air intake assembly 6 includes a second fan 61, a second air intake pipe 62, a second air outlet pipe 63, and a connecting frame 64. The second fan 61 is bolted to the right side of the inner cavity of the housing 7. The air inlet of the second fan 61 is connected to the second air intake pipe 62. The left end of the second air intake pipe 62 passes through the partition 12 and extends to the left. The air outlet of the second fan 61 is connected to the second air outlet pipe 63. The top of the second air outlet pipe 63 passes through the housing 7 and the air compressor station body 1 in sequence and is connected to the connecting frame 64. The top of the connecting frame 64 is connected to several air outlets. Support blocks are bolted to both sides of the bottom of the connecting frame 64, and the bottom of the support blocks is bolted to the bottom of the inner cavity of the air compressor station body 1. The cooled air is delivered to the air compressor station body 1 and discharged, which cools the inside of the air compressor station body 1 and improves the cooling efficiency of the air compressor 2.
[0024] Reference Figure 1 and Figure 2 A temperature sensor 10 is installed at the bottom right side of the inner cavity of the air compressor station body 1, and a PCL controller 11 is bolted to the right side of the air compressor station body 1; the temperature sensor 10 transmits the signal to the PCL controller 11.
[0025] Reference Figure 1 and Figure 2 Temperature sensor 10 is electrically connected to PCL controller 11, and PCL controller 11 is electrically connected to motor 84, water pump 81, first fan 3 and second fan 61; PCL controller 11 turns on first fan 3, second fan 61, semiconductor refrigeration chip 82, motor 84 and water pump 81.
[0026] Reference Figure 3 The left side of the housing 7 is bolted with a fastener, and the inner cavity of the fastener is in contact with the surface of the water outlet pipe; the water outlet pipe is fixed, which improves the stability of the water outlet pipe.
[0027] Working principle: When the temperature inside the air compressor station body 1 is too high, the temperature sensor 10 transmits a signal to the PCL controller 11. The PCL controller 11 then activates the first fan 3, the second fan 61, the thermoelectric cooler 82, the motor 84, and the water pump 81. The second fan 61 draws air into the housing 7, the thermoelectric cooler 82 cools the water, and the motor 84 drives the drive gear 85 to rotate. This drive gear 85 then drives the driven gear 86 to rotate, which in turn drives the rotating tube 83 to rotate. At this time, the water pump 81 delivers water to the rotating tube 83, which in turn delivers water to the connecting plate 87. The water is then sprayed out through the nozzles to cool the air. Subsequently, the air is delivered to the connecting frame 64 and sprayed out through the outlet to cool the inside of the air compressor station body 1. Simultaneously, the first motor 84 quickly discharges the hot air, improving the cooling efficiency of the air compressor station body 1.
[0028] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.
Claims
1. An air compression station monitoring device, characterized by: The system includes an air compressor station body (1); an air compressor (2) is installed at the bottom of the inner cavity of the air compressor station body (1); a first fan (3) is bolted to the top of the air compressor station body (1); the air inlet of the first fan (3) is connected to a first air inlet pipe (4); the other end of the first air inlet pipe (4) is connected to the top of the air compressor station body (1); the air outlet of the first fan (3) is connected to a first air outlet pipe (5); an air intake assembly (6) is provided in the inner cavity of the air compressor station body (1); a box (7) is bolted to the left side of the bottom of the air compressor station body (1); a cooling assembly (8) is provided in the inner cavity of the box (7); an air inlet is opened on the left side of the box (7); a through groove is opened on the left side of the bottom of the box (7); and several heat dissipation holes are opened on both sides of the air compressor station body (1). The cooling assembly (8) includes a water pump (81), a semiconductor cooling chip (82), a rotating tube (83), a motor (84), a driving gear (85), a driven gear (86), and a connecting plate (87). The top and bottom of the inner cavity of the housing (7) are bolted to partitions (12). A horizontal plate (13) is bolted to the left side of the partition (12). A rotating tube (83) is rotatably connected to the inside of the horizontal plate (13) via bearings. A water tank (9) is bolted to the bottom of the housing (7). A semiconductor cooling chip (82) is installed on the right side of the water tank (9). A fixing block is bolted to the left side of the water tank (9), and a water pump (81) is bolted to the top of the fixing block. The inlet of the pump (81) is connected to an inlet pipe, and the right end of the inlet pipe is connected to the left side of the water tank (9). The outlet of the pump (81) is connected to an outlet pipe, and the other end of the outlet pipe passes through the housing (7) and extends to the inner cavity of the rotating tube (83). The left side of the top of the housing (7) is bolted to a motor (84). The output shaft of the motor (84) is fixedly connected to a drive gear (85). The left side of the drive gear (85) is meshed with a driven gear (86). The inner cavity of the driven gear (86) is keyed to the surface of the rotating tube (83). The bottom of the rotating tube (83) is connected to a connecting plate (87). The bottom of the connecting plate (87) is connected to nozzles from left to right.
2. The air compressor station monitoring device according to claim 1, characterized in that: The air intake assembly (6) includes a second fan (61), a second air intake pipe (62), a second air outlet pipe (63), and a connecting frame (64). The second fan (61) is bolted to the right side of the inner cavity of the housing (7). The air inlet of the second fan (61) is connected to the second air intake pipe (62). The left end of the second air intake pipe (62) passes through the partition (12) and extends to the left. The air outlet of the second fan (61) is connected to the second air outlet pipe (63). The top of the second air outlet pipe (63) passes through the housing (7) and the air compressor station body (1) in sequence and is connected to the connecting frame (64). The top of the connecting frame (64) is connected to several air outlets. Support blocks are bolted to both sides of the bottom of the connecting frame (64), and the bottom of the support blocks is bolted to the bottom of the inner cavity of the air compressor station body (1).
3. The air compression station monitoring device according to claim 1, characterized in that: A temperature sensor (10) is installed at the bottom right side of the inner cavity of the air compressor station body (1), and a PCL controller (11) is bolted to the right side of the air compressor station body (1).
4. The air compressor station monitoring device according to claim 3, characterized in that: The temperature sensor (10) is electrically connected to the PCL controller (11), and the PCL controller (11) is electrically connected to the motor (84), the water pump (81), the first fan (3), and the second fan (61).
5. The air compressor station monitoring device according to claim 1, characterized in that: The left side of the box (7) is bolted with a fastener, and the inner cavity of the fastener is in contact with the surface of the water outlet pipe.