A furnace apparatus for brake machining

Abstract

The utility model provides a kind of smelting furnace equipment for brake machining, it is related to smelting furnace processing technical field, including U type ring tank, the inside wall inside of U type ring tank is equipped with U type ring cavity, U type heating rod is installed in the inside of U type ring cavity with equal interval, the top of U type ring tank is covered with top cover, the bottom of top cover is equipped with second ring groove.The utility model discloses that the smelting furnace equipment inside equal interval is equipped with multiple U type heating rod, can play the effect of enlarged heating area, so as to reach the effect that heat can be transferred to metal raw material more quickly, and then heating efficiency can be effectively improved, the melting time of metal raw material is shortened, so as to improve overall production efficiency, with the structural design of U type ring tank and U type ring cavity, cooperate the layout of heating rod, make smelting furnace internal temperature distribution more uniform, ensure that metal raw material can be evenly heated and melted, improve the quality of metal liquid, reduce the generation of casting defects.

Description

Technical Field

[0001] This utility model relates to the field of furnace processing technology, and in particular to a furnace equipment for processing brakes. Background Technology

[0002] With the continuous development of the transportation industry, including automobiles and motorcycles, the market demand for brakes, as a key component ensuring driving safety, continues to rise. The expanding scale of brake production places higher demands on the efficiency, quality, and stability of its processing equipment. As the fundamental equipment for melting metal raw materials in brake processing, the performance of furnace equipment directly affects subsequent casting processes and product quality. Therefore, the industry urgently needs more advanced furnace equipment.

[0003] During the heating process, the temperature difference between different areas inside a traditional furnace is significant, making it difficult to ensure that the metal raw materials are heated and melted uniformly. This leads to uneven composition of the molten metal, which in turn affects the quality of the brake castings and causes defects such as shrinkage cavities and cracks. At the same time, traditional furnace equipment often lacks an effective stirring device, or the stirring effect of the stirring device is not ideal, so the molten metal cannot be fully mixed in the furnace, further affecting the uniformity of the molten metal composition. Utility Model Content

[0004] The purpose of this invention is to solve the problem in the prior art that there are large temperature differences in different areas inside the furnace, making it difficult to ensure that the metal raw materials are heated and melted evenly. Therefore, this invention proposes a furnace equipment for brake processing.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: a furnace device for brake processing, comprising a U-shaped ring tank, wherein a U-shaped ring cavity is formed inside the inner wall of the U-shaped ring tank, and U-shaped heating rods are installed at equal intervals inside the U-shaped ring cavity. The top of the U-shaped ring tank is covered with a top cover, and a second ring groove is formed at the bottom of the top cover. A first ring groove is formed on the inner wall of the second ring groove, and a groove is formed on the inner wall of the first ring groove. A gear ring is embedded in and rotatably connected to the first ring groove, and a gear is embedded in the groove. The gear meshes with the gear ring. Four stirring plates are provided at equal intervals inside the U-shaped ring tank, and the top of each stirring plate is fixedly connected to the outer arc wall of the gear ring.

[0006] Preferably, a cross plate is fixedly connected inside the U-shaped ring tank, a support column is fixedly connected to the bottom of the cross plate near the center, and a cross base plate is fixedly connected to the bottom of the support column.

[0007] Preferably, a support plate is fixedly connected to the bottom of the cross base plate, and the support plate is trapezoidal in shape.

[0008] Preferably, a drive motor is fixedly connected to the top of the top cover, and the output end of the drive motor passes through the top cover and is fixedly connected to a gear.

[0009] Preferably, a control panel is fixedly installed on the surface of the U-shaped ring tank, and the control panel is electrically connected to the U-shaped heating rod and the drive motor.

[0010] Preferably, the top and bottom inner walls of the first annular groove are provided with limiting annular grooves, and limiting annular plates are embedded and rotatably connected to the inside of the limiting annular grooves, and the limiting annular plates are fixedly connected to the toothed ring.

[0011] Preferably, the top of the top cover is fixed and connected to the feed funnel above the second annular groove.

[0012] Preferably, the bottom of the U-shaped ring tank is embedded with and fixedly connected to a discharge pipe.

[0013] Preferably, a limiting baffle is fixedly connected to the top of the U-shaped ring tank and near the outer arc wall.

[0014] Preferably, the top and bottom of the stirring plate are rounded.

[0015] Compared with the prior art, the advantages and positive effects of this utility model are as follows:

[0016] 1. In this utility model, the furnace equipment is equipped with multiple U-shaped heating rods at equal intervals inside, which can increase the heating area and thus transfer heat to the metal raw materials more quickly. This effectively improves heating efficiency, shortens the melting time of the metal raw materials, and improves overall production efficiency. The structural design of the U-shaped ring tank and U-shaped ring cavity, combined with the layout of the heating rods, makes the temperature distribution inside the furnace more uniform, ensuring that the metal raw materials can be heated and melted evenly, improving the quality of the molten metal and reducing the occurrence of casting defects.

[0017] 2. In this utility model, the drive motor drives the gear and gear ring to rotate, thereby causing the stirring plate to stir the molten metal, which can fully mix the molten metal, ensure the uniformity of the molten metal composition, and improve the quality stability of the brake casting. Attached Figure Description

[0018] Figure 1 This utility model provides a three-dimensional view of the overall structure of a furnace equipment for brake processing;

[0019] Figure 2 This utility model provides an overall structural cross-sectional view of a furnace equipment for brake processing;

[0020] Figure 3 This utility model provides a partial structural cross-sectional view of a furnace equipment for brake processing;

[0021] Figure 4 This utility model provides a sectional view of the top cover structure of a furnace equipment for brake processing;

[0022] Figure 5 This utility model provides a perspective view of the stirring structure of a furnace equipment for brake processing;

[0023] Figure 6 This utility model provides a three-dimensional view of a U-shaped heating rod structure for a furnace equipment used in brake processing;

[0024] Figure 7 This utility model provides a perspective view of the support structure of a furnace equipment for brake processing.

[0025] Legend: 1. U-shaped ring tank; 2. Cross plate; 3. Support column; 4. Cross bottom plate; 5. Support plate; 6. Control panel; 7. U-shaped ring cavity; 8. U-shaped heating rod; 9. Top cover; 10. First ring groove; 11. Groove; 12. Gear ring; 13. Gear; 14. Drive motor; 15. Limiting ring groove; 16. Limiting ring plate; 17. Stirring plate; 18. Feed funnel; 19. Discharge pipe; 20. Limiting baffle; 21. Second ring groove. Detailed Implementation

[0026] To better understand the above-mentioned objectives, features, and advantages of this utility model, the present utility model will be further described below with reference to the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.

[0027] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.

[0028] Example 1, such as Figure 1-6 As shown, this utility model provides a furnace device for brake processing, including a U-shaped ring tank 1. The inner wall of the U-shaped ring tank 1 has a U-shaped ring cavity 7. U-shaped heating rods 8 are installed at equal intervals inside the U-shaped ring cavity 7. The top of the U-shaped ring tank 1 is covered with a top cover 9. The bottom of the top cover 9 has a second ring groove 21. The inner wall of the second ring groove 21 has a first ring groove 10. The inner wall of the first ring groove 10 has a groove 11. A gear ring 12 is embedded in and rotatably connected to the bearing inside the first ring groove 10. A gear 13 is embedded in the groove 11 and meshes with the gear ring 12. Four stirring plates 17 are provided at equal intervals inside the U-shaped ring tank 1. The top of each stirring plate 17 is fixedly connected to the outer arc wall of the gear ring 12.

[0029] The overall effect of Embodiment 1 is as follows: a U-shaped annular cavity 7 is provided inside the inner wall of the U-shaped annular tank 1, and U-shaped heating rods 8 are installed at equal intervals inside the U-shaped annular cavity 7, which can heat the inside of the U-shaped annular tank 1. A top cover 9 is provided on the top of the U-shaped annular tank 1, and a second annular groove 21 is provided at the bottom of the top cover 9. A first annular groove 10 is provided on the inner wall of the second annular groove 21, and a groove 11 is provided on the inner wall of the first annular groove 10. A gear ring 12 is embedded in and rotatably connected to the bearing inside the first annular groove 10. A gear 13 is embedded in the groove 11 and meshes with the gear ring 12. Four stirring plates 17 are provided at equal intervals inside the U-shaped annular tank 1. The top of each stirring plate 17 is fixedly connected to the outer arc wall of the gear ring 12, which can drive the gear ring 12 to rotate. The rotation of the gear ring 12 can drive the stirring plates 17 to stir inside the U-shaped annular tank 1.

[0030] Example 2, as Figure 1-6 As shown, a cross plate 2 is fixedly connected inside the U-shaped ring tank 1. A support column 3 is fixedly connected to the bottom of the cross plate 2 near its center. A cross base plate 4 is fixedly connected to the bottom of the support column 3. A support plate 5, which is trapezoidal in shape, is fixedly connected to the bottom of the cross base plate 4. A drive motor 14 is fixedly connected to the top of the top cover 9. The output end of the drive motor 14 passes through the top cover 9 and is fixedly connected to the gear 13. A control panel 6 is fixedly installed on the surface of the U-shaped ring tank 1. The control panel 6 is connected to the U-shaped heating rod 8 and the drive motor. The machine 14 is electrically connected; the top and bottom inner walls of the first annular groove 10 are provided with limiting annular grooves 15, and the limiting annular grooves 15 are embedded in and rotatably connected with limiting annular plates 16, which are fixedly connected to the toothed ring 12; the top of the top cover 9 and above the second annular groove 21 is fixedly connected to the feed funnel 18; the bottom of the U-shaped annular tank 1 is embedded in and fixedly connected to the discharge pipe 19; the top of the U-shaped annular tank 1 and near the outer arc wall is fixedly connected to the limiting baffle 20; the top and bottom of the stirring plate 17 are rounded.

[0031] The overall effect of Embodiment 2 is as follows: A cross plate 2 is fixedly connected inside the U-shaped ring tank 1. A support column 3 is fixedly connected to the bottom of the cross plate 2 near its center. A cross base plate 4 is fixedly connected to the bottom of the support column 3. This allows the cross base plate 4, support column 3, and cross plate 2 to support the U-shaped ring tank 1. A support plate 5, which is trapezoidal in shape, is fixedly connected to the bottom of the cross base plate 4, improving the stability of the device. A drive motor 14 is fixedly connected to the top of the top cover 9. The output end of the drive motor 14 passes through the top cover 9 and is fixedly connected to the gear 13. This allows the drive motor 14 to drive the gear 13 to rotate, which in turn drives the gear ring 12 to rotate. A control panel 6 is fixedly installed on the surface of the U-shaped ring tank 1. The control panel 6 is electrically connected to the U-shaped heating rod 8 and the drive motor 14, allowing the control panel 6 to control the U-shaped heating rod 8. The heating rod 8 and the drive motor 14 have the following effects: Limiting annular grooves 15 are formed on the top and bottom inner walls of the first annular groove 10. Limiting annular plates 16 are embedded and rotatably connected to the inside of each limiting annular groove 15, and are fixedly connected to the toothed ring 12. This allows the limiting annular plates 16 and the limiting annular grooves 15 to limit the toothed ring 12. A feeding funnel 18 is fixedly connected to the top of the top cover 9 above the second annular groove 21, facilitating feeding. A discharge pipe 19 is embedded and fixedly connected to the bottom of the U-shaped annular tank 1, allowing the molten metal to be discharged from the discharge pipe 19 after the furnace is completed. A limiting baffle 20 is fixedly connected to the top of the U-shaped annular tank 1 near the outer arc wall, limiting the top cover 9. The rounded corners at the top and bottom of the stirring plate 17 improve its aesthetics.

[0032] Working principle: By placing the top cover 9 on the top of the U-shaped ring tank 1, the U-shaped heating rod 8 is controlled by the control panel 6 to preheat the inside of the U-shaped ring tank 1. Then, metal is poured into the U-shaped ring tank 1 through the feed funnel 18. The control panel 6 then controls the drive motor 14 to drive the gear 13 to rotate. The rotation of the gear 13 drives the gear ring 12 to rotate, which in turn drives the stirring plate 17 to rotate inside the U-shaped ring tank 1. This stirs the metal and heats it evenly during the stirring process. The structural design of the U-shaped ring tank 1 and the U-shaped ring cavity 7, combined with the layout of the U-shaped heating rod 8, makes the temperature distribution inside the furnace more uniform, ensuring that the metal raw materials are heated and melted evenly, improving the quality of the molten metal and reducing the occurrence of casting defects. The molten metal after the furnace is completed can be discharged from the discharge pipe 19.

[0033] The wiring diagrams of the control panel 6, U-shaped heating rod 8, and drive motor 14 in this utility model are common knowledge in the field. Their working principles are known technologies. The appropriate model is selected according to actual use. Therefore, the control method and wiring layout of the control panel 6, U-shaped heating rod 8, and drive motor 14 will not be explained in detail.

[0034] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.

Claims

1. A furnace apparatus for brake machining, comprising a U-ring tank (1), characterized in that: The U-shaped ring tank (1) has a U-shaped ring cavity (7) inside its inner wall. U-shaped heating rods (8) are installed at equal intervals inside the U-shaped ring cavity (7). The top of the U-shaped ring tank (1) is covered with a top cover (9). The bottom of the top cover (9) has a second ring groove (21). The inner wall of the second ring groove (21) has a first ring groove (10). The inner wall of the first ring groove (10) has a groove (11). A toothed ring (12) is embedded in and rotatably connected to the first ring groove (10). A gear (13) is embedded in the groove (11). The gear (13) meshes with the toothed ring (12). The U-shaped ring tank (1) has four stirring plates (17) at equal intervals inside. The top of each stirring plate (17) is fixedly connected to the outer arc wall of the toothed ring (12).

2. A furnace apparatus for processing brake pads as defined in claim 1, wherein: The U-shaped ring tank (1) is fixedly connected to a cross plate (2), and a support column (3) is fixedly connected to the bottom of the cross plate (2) and near the center. A cross bottom plate (4) is fixedly connected to the bottom of the support column (3).

3. A furnace apparatus for processing brake pads as defined in claim 2, wherein: The bottom of the cross base plate (4) is fixedly connected to a support plate (5), which is trapezoidal in shape.

4. A furnace apparatus for processing brake pads as defined in claim 1, wherein: A drive motor (14) is fixedly connected to the top of the top cover (9). The output end of the drive motor (14) passes through the top cover (9) and is fixedly connected to the gear (13).

5. A furnace apparatus for processing brake pads as defined in claim 4 wherein: A control panel (6) is fixedly installed on the surface of the U-shaped ring tank (1), and the control panel (6) is electrically connected to the U-shaped heating rod (8) and the drive motor (14).

6. A furnace apparatus for processing brake pads as defined in claim 1, wherein: The first annular groove (10) has a limiting annular groove (15) on its top and bottom inner walls. The limiting annular groove (15) is embedded in and rotatably connected to a limiting annular plate (16). The limiting annular plate (16) is fixedly connected to the toothed ring (12).

7. A furnace apparatus for processing brake pads as defined in claim 1 wherein: The top cover (9) is fixed and connected to the feed funnel (18) on top of and above the second annular groove (21).

8. A furnace apparatus for processing brake pads as defined in claim 1, wherein: The bottom of the U-shaped ring tank (1) is embedded and fixedly connected to the discharge pipe (19).

9. The furnace equipment for brake processing according to claim 1, characterized in that: A limiting baffle (20) is fixedly connected to the top of the U-shaped ring tank (1) and near the outer arc wall.

10. The furnace equipment for brake processing according to claim 1, characterized in that: The top and bottom of the stirring plate (17) are rounded.

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