Structure of a liquid doctor blade assembly

By using worm gear meshing transmission and the design of the wrench, the space of the scraper roller is reduced and precise control is achieved, solving the problem of inconvenient operation of existing scraper rollers and improving the convenience and accuracy of operation.

CN224417969UActive Publication Date: 2026-06-26CHANGSHU DAISHO WEB MASCH CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
CHANGSHU DAISHO WEB MASCH CO LTD
Filing Date
2025-06-17
Publication Date
2026-06-26

AI Technical Summary

Technical Problem

Existing scraper rollers have a large operating space but are inconvenient to operate and difficult to control precisely.

Method used

It adopts a scraper roller assembly structure with a handle, and uses worm gear and worm meshing transmission, combined with bearings and a wrench to realize the adjustment of the roller's rotation angle and the switching of its direction, achieving precise control through fingertip operation.

Benefits of technology

It reduces the operating space, improves the convenience and precision of operation, and enhances the controllability of the scraper roller.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a kind of structures of liquid scraping roller group, it is characterized by: a roller;Adjusting part is connected to the roller, including a worm gear and a worm, wherein the worm gear and the worm are engaged, and the worm gear is sleeved in one end of the roller;Spanner part is drivingly connected to the adjusting part, so that the required working space is smaller compared with rotating disc mode, and has the function of direction switching by dial key, and operator only needs to use fingertip dial button, can change the direction of operation at present.
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Description

Technical Field

[0001] This utility model relates to an adjustment mechanism and a scraper roller device for a scraper roller, belonging to the field of lithium battery separator production technology. Background Technology

[0002] With the development of modern technology, various portable smart devices are becoming increasingly popular, leading to a significant increase in the demand for lithium batteries. In existing technologies, the production process of wet-process lithium-ion battery separators generally includes: feeding, extrusion, casting, stretching, extraction, drying, traction, winding, inspection, slitting, and packaging. After the extraction step, the separator needs to be scraped to remove the extract. However, existing scraping rollers use a disc-based control method, which requires a large space, making operation inconvenient and difficult to control precisely. Therefore, reducing the required operating space and facilitating operation is a crucial need in this field. Utility Model Content

[0003] Based on the limitations of the aforementioned technical means, the main objective of this utility model is to provide a structure for a scraper roller assembly that reduces the required operating space and makes it more convenient and precise for the operator to control. To address the above problems, this utility model provides a scraper roller assembly structure with a handle, which requires less working space than a turntable and features a toggle switch for direction switching; the operator can change the current operating direction simply by using their fingertip to toggle the button.

[0004] To achieve the aforementioned objective, this utility model employs the following technical features: a structure for a scraper roller assembly, characterized by: a roller; an adjusting part connected to the roller, comprising a worm gear and a worm, wherein the worm gear and the worm mesh, and the worm gear is sleeved on one end of the roller; and a wrench part, which is drively connected to the adjusting part.

[0005] In one embodiment, the adjusting part further includes a bearing and a bearing housing, wherein the bearing housing includes a bearing groove disposed inside the bearing housing to accommodate the bearing; the bearing is annularly disposed on the roller and disposed within the bearing groove.

[0006] Preferably, the bearing housing includes at least a seal to seal the bearing housing.

[0007] Preferably, the adjusting part further includes a bearing housing cover for covering the bearing housing and the bearing.

[0008] Preferably, the adjustment part further includes a mechanism mounting base, on which the worm gear, the worm, the bearing housing cover, the bearing housing, and the bearing are mounted.

[0009] Preferably, the adjustment part further includes a protective cover, which is installed on the mechanism mounting base to protect the worm gear, the bearing housing cover, the bearing housing, and the bearing.

[0010] Preferably, the adjusting part further includes a drive shaft, a pair of oil-free bushings, and a pair of horizontal bearings, wherein the drive shaft passes through the worm and includes a counting end and a fixed end, and the worm is disposed between the counting end and the fixed end; the oil-free bushings are respectively arranged around the drive shaft on the side adjacent to the worm to prevent the worm from sliding, wherein the horizontal bearings are respectively disposed on the side of the oil-free bushings away from the worm.

[0011] Preferably, the adjustment unit further includes a digital display and a fastener. The digital display is disposed at the counting end, is drivenly connected to the worm gear, and displays the rotation angle of the roller. The fastener is disposed at the fixed end and is used to secure the drive shaft to prevent it from shifting.

[0012] Preferably, the adjustment part further includes a scale and an adjustment bolt assembly, wherein the scale is disposed on the mechanism mounting base, located on the side of the worm gear opposite to the worm wheel, and the adjustment bolt assembly is kinetically connected to the mechanism mounting base.

[0013] Preferably, the wrench portion includes a wrench body, a ratchet, a pair of pawls, and a retaining spring. The wrench body includes a handle and a receiving groove. The wrench body is detachably connected to the adjusting portion. The receiving groove is located at one end of the handle, and the ratchet, the pawls, and the retaining spring are located within the receiving groove. The ratchet is located at the end of the receiving groove away from the handle, the pawls are symmetrically arranged at the ends of the receiving groove adjacent to the handle, and the retaining spring is located between the two pawls. Each pawl includes an elastic element and a pawl, the elastic element is connected to the inner wall of the receiving groove, and the pawl is located on the side of the elastic element away from the inner wall of the receiving groove.

[0014] The scraper roller assembly provided by this utility model is a labor-saving mechanism for rotating and adjusting the roller angle. The operator manually rotates an external ratchet wrench to drive the internal transmission components such as the drive shaft, worm gear, worm, and bearings, thereby rotating the roller and precisely adjusting it to the desired rotation angle. An adjustment assembly is provided to adjust the bearing seats on both sides of the roller, ensuring that the roller can be adjusted left and right to a suitable working distance within the equipment, and also ensuring that the roller is not tilted at either end. Attached Figure Description

[0015] Figure 1 This is a front structural diagram of a scraper roller assembly according to this utility model.

[0016] Figure 2 This is a side view of a scraper roller assembly according to the present invention.

[0017] Figure 3 This is a schematic diagram of another embodiment of the scraper roller assembly of this utility model.

[0018] Explanation of the labels in the schematic diagram: 1. Roller; 2. Adjusting part; 21. Worm gear; 22. Worm; 23. Bearing; 231. Bearing housing; 232. Seal; 233. Bearing housing cover; 24. Oil-free bushing; 25. Horizontal bearing; 26. Drive shaft; 27. Digital display; 28. Fastener; 3. Wrench part; 31. Wrench body; 311. Handle; 312. Receiving groove; 32. Ratchet; 33. Pad assembly; 34. Pad; 35. Elastic element; 36. Snap ring; 37. Push rod; 4. Mechanism mounting base; 41. Protective cover; 42. Scale; 43. Adjusting bolt assembly. Detailed Implementation

[0019] The following embodiments, illustrated with diagrams, illustrate specific implementations of the present invention. Please refer to the examples provided. Figure 1 and Figure 2 .

[0020] Example 1

[0021] The scraper roller assembly structure provided in this embodiment is as follows: Figure 1 and Figure 2 As shown. This utility model provides a structure for a scraper roller assembly, which includes a roller 1, an adjusting part 2, and a wrench part 3; wherein, the adjusting part 2 includes a worm gear 21, a worm 22, a bearing 23, a bearing seat 231, a seal 232, a bearing seat cover 233, an oil-free bushing 24, a horizontal bearing 25, a drive shaft 26, a digital display 27, a fastener 28, a mechanism mounting base 4, a protective cover 41, a scale 42, and an adjusting bolt assembly 43.

[0022] The mechanism mounting base 4 is provided with a bearing housing 231 and a drive shaft 26. The bearing housing 231 has a bearing groove (not shown) inside to accommodate the bearing 23. The bearing housing 231 also includes a bearing housing cover 233, which covers the bearing housing 231 and the bearing 23, and a seal 232 is provided on the side of the bearing housing 231 to seal it. The roller 1 passes through the mechanism mounting base 4, the bearing housing 231 and the bearing 23, and the worm gear 21 is sleeved on one end of the roller 1. In other words, starting from the worm gear 21 and extending along the direction of the roller 1, the sequence is worm gear 21, bearing housing cover 231, bearing 23 and mechanism mounting base 4. A protective cover 41 covers the worm gear 21, bearing 23, bearing housing 231 and bearing cover 232 to prevent the aforementioned components from being damaged by collision. In addition, the protective cover 41 has an opening (not shown) through which the worm gear 21 and worm 22 can mesh with each other.

[0023] A drive shaft 26 passes through a worm gear 22, extending in the same direction as the worm gear 22. The drive shaft 26 includes a counting end (not shown) and a fixed end (not shown). The worm gear 22 is positioned between the counting end and the fixed end. Oil-free bushings 24 are respectively arranged around both sides of the worm gear 22 to prevent slippage. Horizontal bearings 25 are respectively arranged on the side of the oil-free bushings 24 away from the worm gear 22 to support the drive shaft 26. A digital display 27 is located at the counting end of the drive shaft 26, connected to the worm gear 22, and displays the rotation angle of the roller 1. This display is based on the gear ratio to calculate the rotation angle of the roller 1 connected to the worm gear 21 after one revolution, providing a visually representable rotation angle value for the scraper roller assembly. A fastener 28 is located at the fixed end to secure the drive shaft 26 and prevent it from shifting. The fastener 28 can be secured using bolts. The adjustment unit 2 also includes a scale 42 and an adjustment bolt assembly 43, which are disposed on the mechanism mounting base 4. The scale 42 is located on the side of the worm 22 away from the worm wheel 21, while the adjustment bolt assembly 43 is connected to the mechanism mounting base 4. The bolt in the adjustment bolt assembly 43 can move the entire mechanism left and right, and the amount of movement and position are determined by the scale 42.

[0024] The wrench unit 3 includes a wrench body 31, a ratchet 32, two pawl assemblies 33, and a retaining spring 36. The wrench body 31 includes a handle 311 and a receiving groove 312. The pawl assembly includes pawls 34 and elastic members 35. The wrench body 31 is selectively detachable and tractably connected to the adjustment unit 2. More specifically, the wrench body 31 is partially tractively connected to the drive shaft 26 via the receiving groove 312. The receiving groove 312 is located at one end of the handle 311, and the ratchet 32, pawl assemblies 33, and retaining spring 36 are all located within the receiving groove 312. The ratchet 32 ​​is located at the end of the receiving groove 312 away from the handle 311, the two pawl assemblies 33 are located at the end of the receiving groove 312 adjacent to the handle 311, and the retaining spring 36 is located at the other end of the receiving groove 311. Between the pawl assemblies 33, the ratchet 32 ​​and the two pawl assemblies 33 together enclose an area. The retaining spring 36 is located within this area, and the elastic element 35 is connected to the inner wall of the receiving groove 312 and is disposed on the side of the pawl 34 away from the retaining spring 36. In addition, the wrench part 3 also has a toggle switch (not shown). When the toggle switch is toggled, the retaining spring 36 will switch from the pawl assembly 33 that originally stopped the ratchet 32 ​​to another pawl assembly 33. The pawl 34 in the original pawl assembly 33 will be removed from the state of stopping the ratchet 32 ​​due to the compression of the connected elastic element 35. The other pawl assembly 33 will extend because the spring 35 is no longer under force, and push out the pawl 34 to stop the ratchet 32. The rotation direction of the drive shaft 26 can be changed by the aforementioned mechanism. This is one embodiment of the present invention.

[0025] Example 2

[0026] The scraper roller assembly provided in this embodiment has the same structure and operating principle as that in Embodiment 1. However, the difference between this embodiment and Embodiment 1 is that an adjustment part and a wrench part with the same structure are provided at the other end of the roller, allowing the user to control the roller at both ends.

[0027] Example 3

[0028] The scraper roller assembly structure provided in this embodiment is largely the same as that in Embodiment 1, but there are some adjustments to the structure of the wrench part 3. The number of pawls 33 is adjusted to a single one, and it includes a pawl 34, a push rod 37 and an elastic element 35. The pawl 34 is crescent-shaped or rocker-shaped. The push rod 37 passes through the connection between the receiving groove 312 and the handle 311, and the push rod 37 is located at one end adjacent to the receiving groove 312. The elastic element 35 is located between the push rod 37 and the handle 311. The pawl 34 is located between the push rod 37 and the ratchet 32. The snap ring 36 is stacked on one side of the ratchet 32 ​​away from the bottom of the receiving groove 312. In addition, the wrench part 3 also has a toggle switch (not shown). When the toggle switch is toggled, the push rod 37 will change its angle with the toggle switch. The elastic element 35 will press the push rod 37 against the pawl 34 to ensure that it engages with the ratchet 32 ​​due to its elastic force. The direction of the ratchet 32 ​​can be changed by switching through the toggle switch.

[0029] Example 4

[0030] The scraper roller assembly provided in this embodiment has the same composition and operating principle as that in embodiment 3. However, the difference between this embodiment and the embodiment is that an adjustment part and a wrench part with the same structure are provided at the other end of the roller, allowing the user to control the roller at both ends.

[0031] The scraper roller assembly structure provided by this utility model is easy to operate and saves working space because it replaces the turntable with a wrench. The gear ratio between the worm gear and the worm reduces the effort required for rotation, and the rotation angle of the roller connected to the worm gear can be calculated by the gear ratio. Therefore, the digital display can convert the number of rotations of the transmission shaft through the gear ratio, and thus the rotation angle of the roller can be seen by the displayed value, making the scraper roller assembly structure have a visual rotation angle value. In addition, the bolts in the adjusting bolt assembly can move the entire mechanism left and right, and the amount of movement and position can be determined by the scale. Through the above combination, the operating accuracy and convenience of the scraper roller assembly structure can be greatly improved.

[0032] The above content involving common knowledge will not be described in detail, as those skilled in the art will understand.

[0033] The embodiments described above are merely illustrative of the principles and effects of the present invention and are not intended to limit the invention. Any person skilled in the art can modify or alter the above embodiments without departing from the spirit and scope of the present invention. Therefore, all equivalent modifications or alterations made by those skilled in the art without departing from the spirit and technical concept disclosed in the present invention should still be covered by the claims of the present invention.

Claims

1. A structure for a scraper roller assembly, characterized in that: Roller; An adjusting section, connected to the roller, includes a worm gear and a worm, wherein the worm gear and the worm mesh, and the worm gear is sleeved on one end of the roller; and The handle is connected to the adjustment unit via a transmission mechanism.

2. The structure of the wiper blade assembly according to claim 1, wherein: The adjusting part further includes a bearing, a bearing housing, and a seal. The bearing housing includes a bearing groove disposed inside the bearing housing to accommodate the bearing. The bearing is annularly disposed on the roller and disposed within the bearing groove. The seal is disposed to seal the bearing housing.

3. The structure of the blade roll set according to claim 2, characterized in that: The adjustment section also includes a bearing housing cover for covering the bearing housing and the bearing.

4. The structure of the blade roll set according to claim 3, wherein: The adjustment unit also includes a mechanism mounting base, on which the worm gear, the worm, the bearing housing cover, the bearing housing, and the bearing are mounted.

5. The structure of the blade roll set according to claim 4, characterized in that: The adjustment section also includes a protective cover, which is installed on the mounting base of the mechanism to protect the worm gear, the bearing housing cover, the bearing housing, and the bearing.

6. The structure of the wiper blade assembly according to claim 1, wherein: The adjusting part further includes a drive shaft, a pair of oil-free bushings and a pair of horizontal bearings, wherein the drive shaft passes through the worm and includes a counting end and a fixed end, and the worm is disposed between the counting end and the fixed end; The oil-free bushings are respectively arranged around both sides of the worm, wherein the horizontal bearings are respectively arranged on the side of the oil-free bushings away from the worm.

7. The structure of the scraper roller assembly according to claim 6, characterized in that: The adjustment unit also includes a digital display and fasteners. The digital display is located at the counting end, is connected to the worm gear, and displays the rotation angle of the roller. The fastener is located at the fixed end to secure the drive shaft and prevent it from shifting.

8. The structure of the scraper roller assembly according to claim 4, characterized in that: The adjustment part further includes a scale and an adjustment bolt assembly, wherein the scale is disposed on the mechanism mounting base and located on the side of the worm gear opposite to the worm wheel; The adjusting bolt assembly is connected to the mounting base of the mechanism.

9. The structure of the scraper roller assembly according to any one of claims 1 to 8, characterized in that: The wrench assembly includes a wrench body, a ratchet, a pair of pawls, and a retaining spring, wherein the wrench body includes a handle and a receiving groove; The main body of the wrench is detachably connected to the adjustment unit; The receiving groove is disposed at one end of the handle, and the ratchet, the pawl assembly and the retaining spring are disposed in the receiving groove. The ratchet is disposed at the end of the receiving groove away from the handle, the pawl assembly is symmetrically disposed at the end of the receiving groove adjacent to the handle, and the retaining spring is disposed between the two pawl assemblies. The pawl assembly includes an elastic element and a pawl. The elastic element is connected to the inner wall of the receiving groove, and the pawl is located on the side of the elastic element away from the inner wall of the receiving groove.

10. The structure of the scraper roller assembly according to any one of claims 1 to 8, characterized in that: The wrench assembly includes a wrench body, a ratchet, a pawl assembly, and a retaining spring, wherein the wrench body includes a handle and a receiving groove; The main body of the wrench is detachably connected to the adjustment unit; The receiving groove is disposed at one end of the handle, and the ratchet and the pawl are disposed in the receiving groove. The ratchet is disposed at the end of the receiving groove away from the handle, and the pawl assembly is disposed at the end of the receiving groove adjacent to the handle. The pawl assembly includes a pawl, a push rod, and an elastic element. The pawl is crescent-shaped or rocker-shaped. The retaining spring is stacked on the side of the ratchet away from the bottom of the receiving groove. The push rod passes through the connection between the receiving groove and the handle, and the push rod is located at one end adjacent to the receiving groove. The elastic element is located between the push rod and the handle, and the pawl is located between the push rod and the ratchet.