An engine harness assembly

The engine wiring harness assembly, with its modular design and installation mechanism, solves the problem of inflexible installation of existing wiring harnesses, enabling flexible splicing and safe wiring of the wiring harnesses, and adapting to the wiring needs of different vehicle models.

CN224418340UActive Publication Date: 2026-06-26QINGDAO KAIRIT PRECISION MASCH CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
QINGDAO KAIRIT PRECISION MASCH CO LTD
Filing Date
2025-06-20
Publication Date
2026-06-26

AI Technical Summary

Technical Problem

The existing engine wiring harness lacks a modular design, resulting in inflexible installation, difficulty in adapting to the needs of wiring harnesses with different routing or lengths, increased labor time and material waste, and the risk of short circuits.

Method used

The engine wiring conduit assembly adopts a modular design, splicing conduits of different lengths through external and internal threaded joints. Combined with the installation mechanism and protective layer, it can flexibly bypass obstacles and optimize the wiring path.

Benefits of technology

It enables flexible splicing of wiring conduits to adapt to the wiring needs of different vehicle models, avoiding the problems of traditional wiring conduits being too long or too short, and improving installation efficiency and safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a kind of engine wiring pipe assembly, comprising: wiring pipe main body, the outside of wiring pipe main body is provided with the installation mechanism for being fixed support to it, the wiring pipe main body includes inner wiring hose, the outside of the inner wiring hose is provided with outer protective layer, the left and right ends of the inner wiring hose are respectively fixedly connected with outer thread joint and inner thread joint, the inside of the inner wiring hose is provided with line block, compared with prior art, the utility model has the beneficial effects as follows: by modular design, different length wiring pipe can be spliced using outer thread joint and inner thread joint, modular design can flexibly bypass obstacles such as turbocharger, sensor etc., optimize wiring path and can match the wiring demand of different vehicle models, avoid the problem that traditional pipe is too long or too short, by setting installation mechanism, wiring pipe is stably installed using clamp and the gasket inside it.
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Description

Technical Field

[0001] This utility model belongs to the field of engine wiring conduits, and specifically relates to an engine wiring conduit assembly. Background Technology

[0002] Engine wiring conduits are pipes or conduits used in engine electrical systems to protect and guide wiring harnesses. Their primary function is to ensure the safe transmission of power or signals by wires and cables in the complex and harsh engine environment. They are typically made of high-temperature and corrosion-resistant materials, such as metals or special plastics, to withstand the high temperatures, vibrations, oil contamination, and chemical corrosion encountered during engine operation. However, the lack of modular splicing capabilities in engine wiring conduits presents significant drawbacks, primarily due to their rigid structure and insufficient adaptability. Firstly, non-modular wiring conduits offer extremely poor flexibility during installation and maintenance. Given the compact and complex layout of the engine compartment, fixed-length conduits struggle to accommodate wiring harnesses with varying routing or lengths, necessitating frequent cutting or bending during installation. This not only increases labor and material waste but also risks damaging the wiring harness insulation due to excessive bending, potentially leading to short circuits. Therefore, we aim to design an engine wiring conduit assembly to address this problem. Utility Model Content

[0003] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide an engine wiring conduit assembly to solve the problems mentioned in the background art.

[0004] This utility model is achieved through the following technical solution: an engine wiring conduit assembly, comprising: a wiring conduit body, wherein an installation mechanism for fixing and supporting the wiring conduit body is provided on the outer side of the wiring conduit body;

[0005] The main body of the wiring conduit includes an inner flexible conduit with an outer protective layer on its outer side. External threaded connectors and internal threaded connectors are fixedly connected to the left and right ends of the inner flexible conduit, respectively. A wire separator is installed inside the inner flexible conduit, and the inner wall of the inner flexible conduit has a hollow structure filled with a heat insulation layer. Through modular design of the main body of the wiring conduit, wiring conduits of different lengths can be spliced ​​using the external and internal threaded connectors. The modular design allows for flexible bypassing of obstacles such as turbochargers and sensors, optimizing wiring paths and matching the wiring requirements of different vehicle models, avoiding the problems of traditional conduits being too long or too short.

[0006] In a preferred embodiment, the outer protective layer is a metal braided structure to improve the mechanical properties of the inner wiring hose and effectively prevent small animals such as rats from biting the inner wiring hose.

[0007] In a preferred embodiment, a sealing ring is provided on the outer side of the external threaded connector to prevent moisture intrusion and protect the internal wires from moisture corrosion.

[0008] In a preferred embodiment, the separator block is a soft and flexible thermoplastic elastomer structure.

[0009] In a preferred embodiment, the spacer block has several locking slots for locking and fixing wires.

[0010] As a preferred embodiment, the heat insulation layer is a glass wool structure with excellent fire resistance to prevent damage to internal wires caused by engine heat transfer.

[0011] In a preferred embodiment, the mounting mechanism includes two mounting blocks, each with a mounting hole at its lower end for fixing the mounting block, and a support rod fixedly connected to the upper surface of each mounting block, with a clamp fixedly connected to the upper end of each support rod.

[0012] In a preferred embodiment, washers are provided on the inner sides of both clamps to increase the friction between the clamps and the surfaces of the external and internal threaded joints, respectively.

[0013] After adopting the above technical solution, the beneficial effects of this utility model are:

[0014] 1. Through modular design, external and internal threaded connectors can be used to splice conduits of different lengths. The modular design can flexibly bypass obstacles such as turbochargers and sensors, optimize the wiring path, and match the wiring requirements of different vehicle models, avoiding the problem of traditional conduits being too long or too short.

[0015] 2. By setting up an installation mechanism, clamps and internal washers are used to stably install the wiring pipe. Attached Figure Description

[0016] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0017] Figure 1 This is a perspective view of the overall structure of an engine wiring conduit assembly according to the present invention.

[0018] Figure 2 This is a partial exploded view of an engine wiring conduit assembly according to the present invention.

[0019] Figure 3 This is a perspective view of the wire separator block of an engine wiring conduit assembly according to the present invention.

[0020] Figure 4 This is a perspective view of the mounting mechanism for an engine wiring conduit assembly according to the present invention.

[0021] In the diagram, 1-the main body of the wiring conduit, 2-the installation mechanism;

[0022] 11-Inner wiring hose, 12-Outer protective layer, 13-External threaded connector, 14-Sealing ring, 15-Internal threaded connector, 16-Wire divider block, 161-Snap-fit ​​groove, 17-Insulation layer;

[0023] 21-Mounting block, 22-Mounting hole, 23-Support rod, 24-Clamp, 25-Washer. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Please see Figures 1-3 As the first embodiment of this utility model:

[0026] An engine wiring conduit assembly includes: a wiring conduit body 1, and an installation mechanism 2 for fixing and supporting the wiring conduit body 1 on its outer side;

[0027] The main body 1 of the wiring conduit includes an inner wiring hose 11, an outer protective layer 12 on the outside of the inner wiring hose 11, and an external threaded connector 13 and an internal threaded connector 15 fixedly connected to the left and right ends of the inner wiring hose 11, respectively. A wire separator block 16 is provided inside the inner wiring hose 11, and the inner wall of the inner wiring hose 11 is a hollow structure filled with a heat insulation layer 17. Through the modular design of the main body 1 of the wiring conduit, wiring conduits of different lengths can be spliced ​​using the external threaded connector 13 and the internal threaded connector 15. The modular design can flexibly bypass obstacles such as turbochargers and sensors, optimize the wiring path, and match the wiring requirements of different vehicle models, avoiding the problem of traditional conduits being too long or too short.

[0028] The outer protective layer 12 is a metal braided structure used to improve the mechanical properties of the inner wiring hose 11 and effectively prevent small animals such as rats from biting the inner wiring hose 11.

[0029] A sealing ring 14 is provided on the outside of the external threaded connector 13 to prevent moisture intrusion and protect the internal wires from moisture corrosion.

[0030] The separator block 16 is a soft and flexible thermoplastic elastomer structure.

[0031] The wire divider block 16 has several locking slots 161 for locking and fixing wires.

[0032] The heat insulation layer 17 is a glass wool structure with excellent fire resistance to prevent damage to internal wires caused by engine heat transfer.

[0033] Specifically, firstly, the wire separator 16 is deformed by external force, then the wire is snapped into the inside of the snap-fit ​​groove 161, and then the wire is passed through the main body 1 of the connector. At the same time, the appropriate number of connector bodies 1 can be selected according to the layout of the circuit. Then, the wire and the wire separator 16 are passed through the inside of multiple connector bodies 1 in sequence. Finally, the external threaded joints 13 and internal threaded joints 15 of multiple connector bodies 1 are screwed together to form a complete connector. Meanwhile, the metal braided on the outside of the inner connector hose 11 can effectively prevent small animals such as mice from biting the inner connector hose 11, and the glass wool filled inside the inner connector hose 11 can insulate the heat generated by the engine to prevent damage to the internal wires.

[0034] Please see Figure 1 as well as Figure 4 As a second embodiment of this utility model:

[0035] The mounting mechanism 2 includes two mounting blocks 21. The lower end of each mounting block 21 is provided with mounting holes 22 for fixing the mounting blocks 21. The upper surface of each mounting block 21 is fixedly connected with a support rod 23, and the upper end of each support rod 23 is fixedly connected with a clamp 24.

[0036] Washers 25 are provided on the inner side of both clamps 24 to increase the friction between the clamps 24 and the surfaces of the external threaded joint 13 and the internal threaded joint 15, respectively.

[0037] Based on the above embodiments, further, after the wire arrangement is completed, the mounting block 21 is installed in the reserved installation position in the vehicle compartment by external screws. Then, the internal threaded joint 15 and external threaded joint 13 of the spliced ​​conduit body 1 are sleeved inside the clamp 24. Finally, the clamp 24 is pressed together and screws are used to tighten the conduit body 1, so as to complete the fixing of the conduit and the wire.

[0038] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An engine wiring harness assembly, comprising: The wiring conduit body (1) is characterized in that an installation mechanism (2) for fixing and supporting it is provided on the outside of the wiring conduit body (1). The main body (1) of the wiring conduit includes an inner wiring conduit (11), an outer protective layer (12) is provided on the outside of the inner wiring conduit (11), an external threaded connector (13) and an internal threaded connector (15) are fixedly connected to the left and right ends of the inner wiring conduit (11), a wire separator (16) is provided inside the inner wiring conduit (11), and the inner wall of the inner wiring conduit (11) is a hollow structure and is filled with a heat insulation layer (17).

2. The engine wiring conduit assembly as described in claim 1, characterized in that: The outer protective layer (12) is a metal braided structure used to improve the mechanical properties of the inner wiring hose (11).

3. The engine wiring conduit assembly as described in claim 1, characterized in that: The external threaded connector (13) is provided with a sealing ring (14) on the outside to prevent moisture intrusion.

4. The engine wiring conduit assembly as described in claim 1, characterized in that: The separator block (16) is a soft and flexible thermoplastic elastomer structure.

5. An engine wiring conduit assembly as described in claim 1, characterized in that: The spacer block (16) has several locking slots (161) for locking and fixing wires.

6. An engine wiring conduit assembly as described in claim 1, characterized in that: The heat insulation layer (17) is a glass wool structure with excellent fire resistance.

7. An engine wiring conduit assembly as described in claim 1, characterized in that: The installation mechanism (2) includes two installation blocks (21). The lower ends of the two installation blocks (21) are provided with installation holes (22) for fixing the installation blocks (21). The upper surfaces of the two installation blocks (21) are fixedly connected with support rods (23), and the upper ends of the two support rods (23) are fixedly connected with clamps (24).

8. An engine wiring conduit assembly as described in claim 7, characterized in that: Both clamps (24) have washers (25) on their inner sides to increase the friction between the clamps (24) and the surfaces of the external threaded joint (13) and the internal threaded joint (15).