A gear grinding device

Abstract

This utility model discloses a gear grinding device in the field of gear manufacturing technology, including a base, a fixed seat rotatably connected to the base, an adjusting block movably connected to the fixed seat, a locking block fixedly connected to the adjusting block, a driving component provided on the fixed seat for driving the adjusting block to move, a support frame fixedly connected to the base, a movable frame movably connected to the support frame, a slide rail provided on the movable frame, and two sets of sliders slidably connected in the slide rail, each set of sliders being provided with a grinding component. This utility model has the advantage of simultaneously grinding the gear tooth grooves by setting two sets of grinding components, thereby accelerating the gear grinding rate and improving gear production efficiency.

Description

Technical Field

[0001] This utility model relates to the field of gear manufacturing technology, and in particular to a gear grinding device. Background Technology

[0002] As a core component of mechanical transmission systems, gears achieve efficient transmission of power and motion through the meshing of teeth, and are widely used in automobiles, aerospace, robotics, smart homes, and other fields. Their manufacturing process encompasses multiple stages, including material selection, blank preparation, tooth profile machining, heat treatment, and precision machining. Gear grinding equipment is required when grinding the gear tooth grooves.

[0003] However, existing technologies have some problems: existing gear grinding devices usually grind the tooth grooves of the gear one by one with a grinding wheel. However, the tooth grooves of the gear are in multiple sets. Existing grinding devices have low grinding rates, which affects gear production efficiency. Therefore, we propose a gear grinding device. Utility Model Content

[0004] To address the problems existing in the prior art, the purpose of this utility model is to provide a gear grinding device that, by setting two sets of grinding components to grind the gear tooth grooves simultaneously, accelerates the gear grinding rate and improves gear production efficiency.

[0005] This utility model is implemented as follows: a gear grinding device includes a base, a fixed seat rotatably connected to the base, an adjusting block movably connected to the fixed seat, a locking block fixedly connected to the adjusting block, a driving component provided on the fixed seat for driving the adjusting block to move, a support frame fixedly connected to the base, a movable frame movably connected to the support frame, a slide rail provided on the movable frame, two sets of sliders slidably connected in the slide rail, and a grinding component provided on each set of sliders.

[0006] Optionally, the base has a groove, the fixing seat is rotatably connected in the groove, the base is fixedly connected to a first motor, and the fixing seat is fixedly connected to the output end of the first motor.

[0007] Optionally, the drive assembly includes a bevel gear disk rotatably connected within a fixed base, a second motor fixedly connected to the fixed base, and a bevel gear fixedly connected to the output end of the second motor, the bevel gear meshing with the bevel gear disk.

[0008] Optionally, the fixed base is provided with a sliding groove, the adjusting block is slidably connected in the sliding groove, a threaded block is fixedly connected to the adjusting block, a threaded strip is fixedly connected to the bevel gear plate, and the threaded strip is threadedly connected to the threaded block.

[0009] Optionally, the support frame is provided with an adjustment groove, the movable frame is slidably connected in the adjustment groove, a hydraulic rod is fixedly connected to the base, and the movable frame is fixedly connected to the movable end of the hydraulic rod.

[0010] Optionally, a bidirectional lead screw is rotatably connected inside the slide rail of the movable frame, and the two sets of sliders are respectively threaded to the two ends of the bidirectional lead screw. A third motor is fixedly connected to the movable frame, and the bidirectional lead screw is fixedly connected to the output end of the third motor.

[0011] Optionally, the grinding assembly includes a fourth motor, which is fixedly connected to the slider, and a connector is fixedly connected to the output end of the fourth motor, with a grinding wheel fixedly connected to the connector.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] 1. This utility model is equipped with two sets of grinding components, which can grind the tooth grooves on both sides of the gear at the same time, so that all the tooth grooves on the gear can be ground after the gear rotates half a turn, thereby accelerating the gear grinding speed.

[0014] 2. This utility model uses a hydraulic rod to extend and retract, causing the movable frame to slide within the adjustment groove of the support frame, thereby adjusting the height of the movable frame and thus changing the height of the grinding assembly. This allows the grinding assembly to grind gears of different thicknesses. Simultaneously, a third motor can be used to start and rotate a bidirectional lead screw. After the bidirectional lead screw rotates, it causes two sets of sliders to slide within the slide rails of the movable frame, thereby changing the position of the sliders and thus changing the position of the two sets of grinding assemblies. This allows the two sets of grinding assemblies to grind gears of different diameters. Attached Figure Description

[0015] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on the provided drawings without creative effort.

[0016] Figure 1 This is a structural schematic diagram provided by this utility model.

[0017] Figure 2 This is a cross-sectional view of the base provided by this utility model.

[0018] Figure 3 This is a sectional view of the fixing seat provided by this utility model.

[0019] Figure 4 This is a schematic diagram of the bevel gear disc provided by this utility model.

[0020] Figure 5 This is a cross-sectional view of the movable frame provided by this utility model.

[0021] In the diagram: 1. Base; 2. Fixed seat; 3. Adjusting block; 4. Locking block; 5. Drive assembly; 51. Bevel gear disc; 52. Second motor; 53. Bevel gear; 54. Threaded block; 55. Threaded strip; 6. Support frame; 7. Moving frame; 8. Slider; 9. Grinding assembly; 91. Fourth motor; 92. Connector; 93. Grinding wheel; 10. First motor; 11. Hydraulic rod; 12. Two-way lead screw; 13. Third motor. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] like Figures 1 to 5 As shown in the figure, the gear grinding device provided in this embodiment of the utility model includes a base 1, which is rectangular and made of stainless steel. The main function of the base 1 is to support the entire device and ensure its normal operation.

[0024] Furthermore, a fixed seat 2 is rotatably connected to the base 1. A groove is provided inside the base 1, and the fixed seat 2 is rotatably connected inside the groove. A first motor 10 is fixedly connected inside the base 1, and the fixed seat 2 is fixedly connected to the output end of the first motor 10.

[0025] Specifically, by starting the first motor 10, the fixed seat 2 is driven to rotate in the rotating groove of the base 1, thereby causing the locking block 4 on the fixed seat 2 to rotate, which in turn causes the fixed gear on the locking block 4 to rotate, so that the grinding assembly 9 can mechanically grind the gear.

[0026] Furthermore, an adjusting block 3 is movably connected to the fixed base 2, a locking block 4 is fixedly connected to the adjusting block 3, and a driving component 5 is provided on the fixed base 2 to drive the adjusting block 3 to move.

[0027] Specifically, the drive assembly 5 includes a bevel gear disk 51, which is rotatably connected to the fixed base 2. A second motor 52 is fixedly connected to the fixed base 2, and a bevel gear 53 is fixedly connected to the output end of the second motor 52. The bevel gear 53 meshes with the bevel gear disk 51.

[0028] Furthermore, a sliding groove is provided on the fixed base 2, the adjusting block 3 is slidably connected in the sliding groove, a threaded block 54 is fixedly connected to the adjusting block 3, a threaded strip 55 is fixedly connected to the bevel gear disc 51, and the threaded strip 55 is threadedly connected to the threaded block 54.

[0029] Specifically, the second motor 52 starts and drives the bevel gear 53 to rotate. After the bevel gear 53 rotates, it drives the bevel gear disk 51 to rotate, which causes the threaded strip 55 on the bevel gear disk 51 to rotate, which in turn causes the threaded block 54 to move, thereby driving the adjusting block 3 and the locking block 4 to move, so that the device can fix gears of different specifications.

[0030] Furthermore, a support frame 6 is fixedly connected to the base 1, and a movable frame 7 is movably connected to the support frame 6. An adjustment groove is provided on the support frame 6, and the movable frame 7 is slidably connected in the adjustment groove. A hydraulic rod 11 is fixedly connected to the base 1, and the movable frame 7 is fixedly connected to the movable end of the hydraulic rod 11.

[0031] Specifically, the hydraulic rod 11 extends and retracts, causing the movable frame 7 to slide within the adjustment groove of the support frame 6, thereby adjusting the height of the movable frame 7 and thus changing the height of the grinding assembly 9, so that the height of the grinding assembly 9 is adapted to the height of the gear.

[0032] Furthermore, the movable frame 7 is provided with a slide rail, and a slider 8 is slidably connected in the slide rail. A bidirectional lead screw 12 is rotatably connected in the slide rail of the movable frame 7. The slider 8 is threadedly connected to the bidirectional lead screw 12. A third motor 13 is fixedly connected to the movable frame 7, and the bidirectional lead screw 12 is fixedly connected to the output end of the third motor 13.

[0033] Specifically, the third motor 13 starts and drives the bidirectional lead screw 12 to rotate. After the bidirectional lead screw 12 rotates, it drives the two sets of sliders 8 to slide in the slide rail of the moving frame 7, thereby changing the position of the sliders 8 and thus changing the position of the two sets of grinding components 9, so that the two sets of grinding components 9 can grind gears of different diameters.

[0034] Furthermore, a grinding assembly 9 is provided on the slider 8. The grinding assembly 9 includes a fourth motor 91, which is fixedly connected to the slider 8. A connector 92 is fixedly connected to the output end of the fourth motor 91, and a grinding wheel 93 is fixedly connected to the connector 92.

[0035] Specifically, the fourth motor 91 starts and drives the connector 92 to rotate. After the connector 92 rotates, it drives the grinding wheel 93 to rotate, so that the grinding wheel 93 grinds the surface of the gear.

[0036] The working process of this utility model is as follows: the gear is placed on the fixed seat 2, and then the second motor 52 is started to fix the gear in the center by the locking block 4. Then, the height of the moving frame 7 is adjusted by the hydraulic rod 11 so that the height of the grinding assembly 9 matches that of the gear. Then, the third motor 13 is started to adjust the grinding assembly 9 so that the grinding wheel 93 in the grinding assembly 9 contacts the gear. Then, the fourth motor 91 drives the grinding wheel 93 to rotate and grind the gear tooth groove. After the current tooth groove is ground, the first motor 10 is started to drive the fixed seat 2 to rotate so that the grinding wheel 93 grinds the next set of tooth grooves until all tooth grooves are ground.

[0037] The working principle of this utility model is as follows:

[0038] This utility model is equipped with two sets of grinding components 9, which can grind the tooth grooves on both sides of the gear at the same time, so that all the tooth grooves on the gear can be ground after the gear rotates half a turn, thereby speeding up the gear grinding rate.

[0039] This invention uses a hydraulic rod 11 to extend and retract, causing the movable frame 7 to slide within the adjustment groove of the support frame 6, thereby adjusting the height of the movable frame 7 and thus changing the height of the grinding assembly 9. This allows the grinding assembly 9 to grind gears of different thicknesses. Simultaneously, a third motor 13 can be started to drive the bidirectional lead screw 12 to rotate. After the bidirectional lead screw 12 rotates, it drives two sets of sliders 8 to slide within the slide rails of the movable frame 7, thereby changing the position of the sliders 8 and thus changing the position of the two sets of grinding assemblies 9. This allows the two sets of grinding assemblies 9 to grind gears of different diameters.

[0040] The above description of the embodiments is only for the purpose of helping to understand the method and core idea of ​​this utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made to this utility model without departing from the principle of this utility model, and these improvements and modifications also fall within the protection scope of the claims of this utility model.

Claims

1. A gear grinding device comprising a base (1), characterized in that: The base (1) is rotatably connected to a fixed seat (2), and an adjusting block (3) is movably connected to the fixed seat (2). A locking block (4) is fixedly connected to the adjusting block (3). A driving component (5) is provided on the fixed seat (2). The driving component (5) is used to drive the adjusting block (3) to move. A support frame (6) is fixedly connected to the base (1). A movable frame (7) is movably connected to the support frame (6). A slide rail is provided on the movable frame (7). Two sets of sliders (8) are slidably connected in the slide rail. A grinding component (9) is provided on both sets of sliders (8).

2. A gear grinding apparatus according to claim 1, characterized in that: The base (1) has a groove, and the fixing seat (2) is rotatably connected in the groove. The base (1) is fixedly connected to the first motor (10), and the fixing seat (2) is fixedly connected to the output end of the first motor (10).

3. The gear grinding device according to claim 1, characterized in that: The drive assembly (5) includes a bevel gear disk (51), which is rotatably connected to a fixed base (2). A second motor (52) is fixedly connected to the fixed base (2), and a bevel gear (53) is fixedly connected to the output end of the second motor (52). The bevel gear (53) meshes with the bevel gear disk (51).

4. The gear grinding device according to claim 3, characterized in that: The fixed base (2) has a sliding groove, the adjusting block (3) is slidably connected in the sliding groove, the adjusting block (3) is fixedly connected to a threaded block (54), the bevel gear disc (51) is fixedly connected to a threaded strip (55), and the threaded strip (55) is threadedly connected to the threaded block (54).

5. The gear grinding device according to claim 1, characterized in that: The support frame (6) has an adjustment groove, the movable frame (7) is slidably connected in the adjustment groove, the base (1) is fixedly connected to a hydraulic rod (11), and the movable frame (7) is fixedly connected to the movable end of the hydraulic rod (11).

6. The gear grinding device according to claim 1, characterized in that: The movable frame (7) is rotatably connected to a bidirectional lead screw (12) in the slide rail. The two sets of sliders (8) are respectively threaded to the two ends of the bidirectional lead screw (12). A third motor (13) is fixedly connected to the movable frame (7), and the bidirectional lead screw (12) is fixedly connected to the output end of the third motor (13).

7. The gear grinding apparatus according to claim 1, characterized in that: The grinding assembly (9) includes a fourth motor (91), which is fixedly connected to the slider (8). The output end of the fourth motor (91) is fixedly connected to a connector (92), and a grinding wheel (93) is fixedly connected to the connector (92).

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