A vacuum brazing composite device for diamond wire saw beads

Abstract

This utility model discloses a vacuum brazing composite device for diamond wire saw beads, relating to the field of diamond wire saw processing technology, including a worktable. This utility model features adjustable components spaced at equal intervals on the inner side of the sealed groove. An external controller can open the first electric slide rail, causing the adjusting plate to move the fixing and deformation components laterally on the surface of the first electric slide rail. Simultaneously, the external controller can open the second electric slide rail, causing the mounting plate to move the second electric slide rail longitudinally on the surface of the worktable. This facilitates the brazing components to perform brazing processing on different positions of the diamond wire saw beads clamped and fixed on the surface of the mounting plate. When welding different positions of the diamond wire saw beads, the adjustable components can move the diamond wire saw beads on the surface of the worktable, eliminating the need for manual adjustment of the diamond wire saw beads and further improving the efficiency of the device in brazing diamond wire saw beads.

Description

Technical Field

[0001] This utility model relates to the field of diamond wire saw processing technology, specifically a vacuum brazing composite device for diamond wire saw beads. Background Technology

[0002] Diamond wire saws are widely used in stone quarrying, concrete cutting, and other fields. The welding quality of the diamond wire saw beads directly affects the cutting performance and service life of the saw. Vacuum brazing is a common process for manufacturing high-performance diamond wire saw beads. It achieves a strong bond between diamond particles and a metal matrix by melting brazing filler metal in a vacuum environment.

[0003] During the brazing process of diamond wire saw beads, the diamond wire saw beads are brazed under vacuum. Since the fixing base of diamond wire saw beads is mostly fixed, when it is necessary to braze different positions of the diamond wire saw beads, the position of the diamond wire saw beads needs to be adjusted before brazing can be performed. This process is inconvenient and will affect the work efficiency of diamond wire saw bead processing to some extent. Utility Model Content

[0004] The purpose of this invention is to provide a vacuum brazing composite device for diamond wire saw beads, in order to solve the problem that when brazing is required at different positions of diamond wire saw beads, personnel need to adjust the position of the diamond wire saw beads before brazing can be performed. This process is inconvenient and will affect the efficiency of diamond wire saw bead processing to a certain extent.

[0005] This utility model provides the following technical solution: a vacuum brazing composite device for diamond wire saw beads, including a workbench; a support plate is provided on the surface of the workbench, a moving component is provided at the bottom of the support plate, a brazing component is installed inside the moving component, a sealing groove is opened on the surface of the workbench, and an adjustment component is provided at equal intervals on the inner side of the sealing groove.

[0006] The adjustment assembly includes a first slide rail, a first electric slide rail, an adjustment plate, a second slide rail, a second electric slide rail, and a mounting plate. The first slide rail is symmetrically opened on the surface of the workbench. The first electric slide rail is fixedly installed on the inner side of the first slide rail. The adjustment plate is fixedly installed on the surface of the first electric slide rail. The second slide rail is symmetrically opened on the surface of the second slide rail. The second electric slide rail is fixedly installed inside the second slide rail. The mounting plate is slidably installed on the surface of the second electric slide rail.

[0007] Preferably, the moving component includes a hydraulic cylinder and a vacuum chamber. The hydraulic cylinder is fixedly installed at the bottom of the support plate, and the vacuum chamber is fixedly installed at the bottom of the hydraulic cylinder. A brazing assembly is installed inside the vacuum chamber, and an air inlet assembly is provided at the top of the vacuum chamber.

[0008] Preferably, the air intake assembly includes an air pipe, a connecting pipe, and a branch pipe. The air pipes are evenly spaced on the top of the vacuum chamber, and a connecting pipe is fixedly installed at one end of the air pipe and a branch pipe is fixedly installed at one end of the connecting pipe.

[0009] Preferably, a vacuum pump is installed on the top of the vacuum chamber, and an air hole is provided on the top of the vacuum chamber to connect with the vacuum pump.

[0010] Preferably, the mounting plate has fixing components symmetrically arranged on its surface, and deformation components are arranged on the inner side of the fixing components.

[0011] Preferably, the fixing assembly includes a fixing plate, an electric actuator, and a clamping plate. The fixing plate is symmetrically installed inside the mounting plate, the electric actuator is fixedly installed on the inner side of the fixing plate, and a clamping plate is fixedly installed on one end of the electric actuator.

[0012] Preferably, the deformation assembly includes a placement cavity, a spring, a slide rod, and a deformation pad. The placement cavity is evenly spaced on the surface of the clamping plate. A spring is installed inside the placement cavity. A slide rod is slidably installed at one end of the spring, and a deformation pad is fixedly installed at one end of the slide rod.

[0013] Compared with the prior art, this utility model has an adjustment component set at equal intervals on the inner side of the sealing groove. The electric slide rail one can be opened by an external controller, and the adjustment plate drives the fixing component and the deformation component to move laterally on the surface of the electric slide rail one. At the same time, the electric slide rail two can be opened by an external controller, and the mounting plate drives the electric slide rail two to move longitudinally on the surface of the worktable. This facilitates the brazing component to perform brazing processing on different positions of the diamond wire saw beads clamped and fixed on the surface of the mounting plate. When welding different positions of the diamond wire saw beads, the adjustment component can drive the diamond wire saw beads to move on the surface of the worktable, eliminating the need for manual adjustment of the diamond wire saw beads. This further improves the working efficiency of the device in brazing diamond wire saw beads. Attached Figure Description

[0014] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0015] Figure 2 This is a schematic diagram of the rear view structure of this utility model;

[0016] Figure 3 This is a side sectional view of the present invention.

[0017] Figure 4 This is a top view cross-sectional structural diagram of the present invention;

[0018] Figure 5 This is a bottom-view cross-sectional structural diagram of the present invention;

[0019] Figure 6 For the present utility model Figure 1 Enlarged structural diagram at point A in the middle;

[0020] Figure 7 For the present utility model Figure 3 Enlarged structural diagram at point B.

[0021] In the diagram: 1. Workbench; 101. Sealing groove; 2. Support plate; 3. Moving assembly; 301. Hydraulic cylinder; 302. Vacuum box; 4. Brazing assembly; 5. Air intake assembly; 501. Air pipe; 502. Connecting pipe; 503. Branch pipe; 6. Adjustment assembly; 601. Slide 1; 602. Electric slide rail 1; 603. Adjustment plate; 604. Slide 2; 605. Electric slide rail 2; 606. Mounting plate; 7. Vacuum pump; 701. Air hole; 8. Fixing assembly; 801. Fixing plate; 802. Electric push rod; 803. Clamping plate; 9. Deformation assembly; 901. Placement cavity; 902. Spring; 903. Slide rod; 904. Deformation pad. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0024] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," and "connected," etc., should be interpreted broadly. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0025] The technical solution of this utility model will be further described in detail below with reference to the accompanying drawings and specific embodiments.

[0026] This application provides a vacuum brazing composite device for diamond wire saw beads, including a workbench 1; a support plate 2 is provided on the surface of the workbench 1, a moving component 3 is provided at the bottom of the support plate 2, a brazing component 4 is installed inside the moving component 3, a sealing groove 101 is opened on the surface of the workbench 1, and an adjustment component 6 is provided at equal intervals on the inner side of the sealing groove 101.

[0027] Adjustment assembly 6 includes a first slide rail 601, a first electric slide rail 602, an adjustment plate 603, a second slide rail 604, a second electric slide rail 605, and a mounting plate 606. The first slide rail 601 is symmetrically formed on the surface of the worktable 1. The first electric slide rail 602 is fixedly installed on the inner side of the first slide rail 601. The adjustment plate 603 is fixedly installed on the surface of the first electric slide rail 602. The second slide rail 604 is symmetrically formed on the surface of the second slide rail 604. The second electric slide rail 605 is fixedly installed inside the second slide rail 604. The mounting plate 606 is slidably installed on the surface of the second electric slide rail 605. Fixing components 8 are symmetrically arranged on the surface of the mounting plate 606. The inner side of the fixing components 8 is provided with… The deformation assembly 9 and the fixing assembly 8 include a fixing plate 801, an electric push rod 802 and a clamping plate 803. The fixing plate 801 is symmetrically installed inside the mounting plate 606. The electric push rod 802 is fixedly installed on the inner side of the fixing plate 801. The clamping plate 803 is fixedly installed at one end of the electric push rod 802. The deformation assembly 9 includes a placement cavity 901, a spring 902, a slide rod 903 and a deformation pad 904. The placement cavity 901 is evenly spaced on the surface of the clamping plate 803. The spring 902 is installed inside the placement cavity 901. The slide rod 903 is slidably installed at one end of the spring 902. The deformation pad 904 is fixedly installed at one end of the slide rod 903.

[0028] Specifically, such as Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 and Figure 7As shown, when the device is brazing the diamond wire saw beads, the diamond cutting head and steel balls are placed on the surface of the mounting plate 606. At this time, the electric actuator 802 is opened by the external controller. The output end of the electric actuator 802 drives the clamping plate 803 to move to both sides of the diamond wire saw beads. When the deformation pad 904 contacts the outer side of the diamond cutting head and steel balls, the slide rod 903 inside the deformation pad 904 slides inside the placement cavity 901 as the electric actuator 802 moves, so that the deformation pad 904 can match the outer side of the diamond cutting head and steel balls, and can fix the diamond cutting head and steel balls on the surface of the mounting plate 606. The vacuum box 302 is moved down by the hydraulic cylinder 301, so that the diamond wire saw beads are located in the inner cavity of the vacuum box 302, and brazing is performed by the brazing assembly 4. During the brazing of the diamond wire saw beads, the electric slide rail 602 can be opened by the external controller. The adjusting plate 603 drives the fixing component 8 and the deformation component 9 to move laterally on the surface of the electric slide rail 602. At the same time, the electric slide rail 605 is opened by the external controller, and the mounting plate 606 drives the electric slide rail 605 to move longitudinally on the surface of the worktable 1. This facilitates the brazing component 4 to perform brazing on different positions of the diamond wire saw beads clamped and fixed on the surface of the mounting plate 606. When welding the diamond wire saw beads at different positions, the adjusting component 6 can drive the diamond wire saw beads to move on the surface of the worktable 1, eliminating the need for personnel to adjust the diamond wire saw beads. This further improves the efficiency of the device in brazing the diamond wire saw beads.

[0029] Furthermore, the moving component 3 includes a hydraulic cylinder 301 and a vacuum box 302. The hydraulic cylinder 301 is fixedly installed at the bottom of the support plate 2. The vacuum box 302 is fixedly installed at the bottom of the hydraulic cylinder 301. The brazing component 4 is installed in the inner cavity of the vacuum box 302. An air intake component 5 is provided on the top of the vacuum box 302. The air intake component 5 includes an air pipe 501, a connecting pipe 502 and a branch pipe 503. The air pipes 501 are evenly spaced on the top of the vacuum box 302. A connecting pipe 502 is fixedly installed at one end of the air pipe 501. A branch pipe 503 is fixedly installed at one end of the connecting pipe 502. A vacuum pump 7 is installed on the top of the vacuum box 302. An air hole 701 is provided on the top of the vacuum box 302 and connected to the vacuum pump 7.

[0030] Specifically, such as Figure 1 , Figure 2As shown, when the device is brazing diamond wire saw beads, the diamond wire saw beads are fixed by the cooperation of the fixing component 8 and the deformation component 9. At this time, the hydraulic cylinder 301 is opened by the external controller, and the hydraulic cylinder 301 drives the vacuum box 302 to move down. The sealing strip inside the sealing groove 101 improves the sealing between the worktable 1 and the vacuum box 302. At this time, the vacuum pump 7 draws the gas inside the vacuum box 302 outward, making the inside of the vacuum box 302 a vacuum state. Then, hot air is introduced into the inside of the vacuum box 302 through the branch pipe 503 and the connecting pipe 502 to increase the internal temperature of the vacuum box 302. The diamond wire saw beads are brazed by the brazing component 4. After the brazing of the diamond wire saw beads is completed, cold air is introduced into the inside of the vacuum box 302 through the other end of the branch pipe 503 to cool the diamond wire saw beads inside the vacuum box 302, thereby further improving the working efficiency of the device in brazing diamond wire saw beads.

[0031] Working Principle: When brazing diamond wire saw beads, the diamond cutting head and steel balls are placed on the surface of the mounting plate 606. At this time, the electric actuator 802 is opened by the external controller. The output end of the electric actuator 802 drives the clamping plate 803 to move to both sides of the diamond wire saw beads. When the deformation pad 904 contacts the outer side of the diamond cutting head and steel balls, the slide rod 903 inside the deformation pad 904 slides inside the placement cavity 901 as the electric actuator 802 moves, so that the deformation pad 904 can match the outer side of the diamond cutting head and steel balls, thus fixing the diamond cutting head and steel balls to the surface of the mounting plate 606. The vacuum box 302 is moved down by the hydraulic cylinder 301, so that the diamond wire saw beads are located in the inner cavity of the vacuum box 302, and brazing is performed by the brazing assembly 4. During the brazing of the diamond wire saw beads, the electric slide rail 602 can be opened by the external controller. The adjusting plate 603 drives the fixing component 8 and the deformation component 9 to move laterally on the surface of the electric slide rail 602. At the same time, the electric slide rail 605 is opened by the external controller, and the mounting plate 606 drives the electric slide rail 605 to move longitudinally on the surface of the worktable 1, so that the brazing component 4 can braze the diamond wire saw beads clamped and fixed on the surface of the mounting plate 606 at different positions.

[0032] Finally, it should be noted that the above specific embodiments are only used to illustrate the technical solution of this utility model and not to limit it. Although this utility model has been described in detail with reference to the embodiments, those skilled in the art should understand that modifications and equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications and substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A vacuum brazing composite device for stringing beads of a diamond wire saw, comprising a workbench (1); characterized in that: The surface of the workbench (1) is provided with a support plate (2), the bottom of the support plate (2) is provided with a moving component (3), the inside of the moving component (3) is equipped with a brazing component (4), the surface of the workbench (1) is provided with a sealing groove (101), and the inner side of the sealing groove (101) is provided with an adjusting component (6) at equal intervals. The adjustment assembly (6) includes a slide rail one (601), an electric slide rail one (602), an adjustment plate (603), a slide rail two (604), an electric slide rail two (605), and a mounting plate (606). The slide rail one (601) is symmetrically opened on the surface of the workbench (1). The electric slide rail one (602) is fixedly installed on the inner side of the slide rail one (601). The adjustment plate (603) is fixedly installed on the surface of the electric slide rail one (602). The slide rail two (604) is symmetrically opened on the surface of the slide rail two (604). The electric slide rail two (605) is fixedly installed inside the slide rail two (604). The mounting plate (606) is slidably installed on the surface of the electric slide rail two (605).

2. The vacuum brazing composite apparatus for stringing beads of a diamond wire saw according to claim 1, characterized in that: The moving component (3) includes a hydraulic cylinder (301) and a vacuum box (302). The hydraulic cylinder (301) is fixedly installed at the bottom of the support plate (2). The vacuum box (302) is fixedly installed at the bottom of the hydraulic cylinder (301). A brazing component (4) is installed in the inner cavity of the vacuum box (302). An air intake component (5) is provided at the top of the vacuum box (302).

3. The apparatus according to claim 2, wherein: The air intake assembly (5) includes an air pipe (501), a connecting pipe (502), and a branch pipe (503). The air pipes (501) are evenly spaced on the top of the vacuum chamber (302). A connecting pipe (502) is fixedly installed at one end of the air pipe (501), and a branch pipe (503) is fixedly installed at one end of the connecting pipe (502).

4. The apparatus according to claim 2, wherein: The vacuum chamber (302) is equipped with a vacuum pump (7) on its top, and the top of the vacuum chamber (302) has an air hole (701) connected to the vacuum pump (7).

5. The apparatus according to claim 1, wherein: The mounting plate (606) is symmetrically provided with fixing components (8), and a deformation component (9) is provided on the inner side of the fixing components (8).

6. The apparatus according to claim 5, wherein: The fixing component (8) includes a fixing plate (801), an electric push rod (802) and a clamping plate (803). The fixing plate (801) is symmetrically installed inside the mounting plate (606). The electric push rod (802) is fixedly installed on the inner side of the fixing plate (801), and the clamping plate (803) is fixedly installed on one end of the electric push rod (802).

7. The apparatus according to claim 5, wherein: The deformation component (9) includes a placement cavity (901), a spring (902), a slide rod (903), and a deformation pad (904). The placement cavity (901) is evenly spaced on the surface of the clamping plate (803). The spring (902) is installed inside the placement cavity (901). The slide rod (903) is slidably installed at one end of the spring (902), and the deformation pad (904) is fixedly installed at one end of the slide rod (903).

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