Polishing equipment for manufacturing and processing electrical appliance casings

Abstract

This utility model discloses a polishing equipment for manufacturing and processing electrical appliance casings, including a processing table, side auxiliary polishing components, and polishing mechanisms. A support is movably mounted on the upper surface of the processing table, and a hanging rail moving mechanism is movably mounted on the top of the support. A fixed plate is fixedly mounted on the lower surface of the hanging rail moving mechanism, and a hydraulic cylinder is fixedly mounted on the lower surface of the middle of the fixed plate. Two sets of side auxiliary polishing components are symmetrically arranged and are respectively located in the middle of both sides of the fixed plate in the width direction. Three polishing mechanisms are arranged and are respectively located at the bottom of the hydraulic cylinder and the bottom of the two sets of side auxiliary polishing components. The operator uses the linear guide rail mechanism, the hanging rail moving mechanism, and the side auxiliary polishing components to adjust the positions of the three polishing mechanisms arranged in a "U" shape on the top and sides of the electrical appliance casing to complete the polishing and grinding process of the electrical appliance casing, thereby improving the polishing and grinding efficiency to a certain extent and improving the consistency of the overall surface quality.

Description

Technical Field

[0001] This utility model relates to the field of electrical appliance casing processing technology, and more specifically, to a polishing device for the production and processing of electrical appliance casings. Background Technology

[0002] Polishing of appliance casings involves using tools such as sandpaper, polishing wheels, and polishing paste, either mechanically or manually, to remove burrs, scratches, and oxide layers from the casing surface, resulting in a smooth and glossy finish. This process not only enhances the product's appearance but also improves the casing's corrosion resistance and wear resistance, and is widely used in home appliances, electronic devices, and other fields.

[0003] A search revealed CN212735519U, which discloses a surface polishing device for electrical appliance processing housings. The device includes a base plate and an electro-hydraulic telescopic rod. The base plate has a pulley groove with a pulley mounted on it. A support seat is mounted on the pulley and welded to the bottom end of the electro-hydraulic telescopic rod. A hanging rail is welded between the top ends of the electro-hydraulic telescopic rod. A polishing machine is suspended from the hanging cabinet. The polishing machine includes a fixing device and a polishing machine housing. A first drive shaft and a second drive shaft pass through the polishing machine. A spline device is installed between the first and second drive shafts, and the spline device includes a sleeve and a shaft spline.

[0004] However, this type of electrical appliance casing surface polishing equipment still has some drawbacks. For example, although the technical solution improves the automation level and processing accuracy of the polishing machine by introducing the movement of pulleys and hanging wheels, and enhances the working stability of the equipment by using universal joints and spline devices, the obstruction of the fixture and the fact that the polishing machine can only polish a single surface of the electrical appliance casing in a single operation result in the inability to complete the polishing treatment at the connection between the two sides of the casing in one go. This design defect not only reduces the processing efficiency, but may also lead to inconsistency in the overall polishing accuracy, affecting the quality of the final product. Utility Model Content

[0005] In order to overcome the above-mentioned defects of the prior art, this utility model provides a polishing equipment for the production and processing of electrical appliance housings, so as to solve the problem that although the precision and stability of the polishing machine are improved in the prior art, the connection points need to be processed again due to the limitations of clamp obstruction and single-sided grinding, which affects the efficiency and precision consistency.

[0006] To solve the above-mentioned technical problems, this utility model provides the following technical solution: a polishing device for manufacturing and processing electrical appliance casings, comprising...

[0007] A processing table, wherein a support is movably mounted on the upper surface of the processing table, a hanging rail moving mechanism is movably mounted on the top of the support, a fixed plate is fixedly mounted on the lower surface of the hanging rail moving mechanism, and a hydraulic cylinder is fixedly mounted on the lower surface of the middle part of the fixed plate;

[0008] The side auxiliary polishing assembly is provided in two symmetrical sets, and is respectively located in the middle of both sides of the fixed plate in the width direction.

[0009] The polishing mechanism consists of three sets, which are respectively located at the bottom of the hydraulic cylinder and at the bottom of the two sets of side auxiliary polishing components.

[0010] The system also includes a clamping mechanism, a linear guide mechanism, and a polishing paste application assembly. Two sets of clamping mechanisms are symmetrically arranged on the upper surface of the middle part of the processing table. Several sets of linear guide mechanisms are arranged, and these sets are respectively fixedly installed on the upper surfaces of both sides of the processing table in the width direction and on the upper surfaces of both sides of the fixing plate in the width direction. The polishing paste application assembly is located in the middle of the side of the processing table in the length direction.

[0011] The side-assisted polishing assembly includes a housing and a movable block. Grooves are provided on both sides of the housing. A rack is fixedly installed on the inner surface of the middle part of the housing. The bottom of the housing is fixedly installed on the upper surface of the polishing mechanism. The middle surface of the movable block is slidably installed with the outer surface of the rack and grooves. Side connecting plates are fixedly installed on the bottom of both sides of the movable block. The inner surface of the side connecting plate is slidably installed with the outer surface of the linear guide mechanism, and the lower surface is slidably installed with the upper surface of the fixed plate. A motor is fixedly installed on the side of the movable block. A gear is fixedly sleeved at the output end of the motor. The gear is rotatably installed in the middle of the movable block, and the gear meshes with the rack.

[0012] The polishing paste application assembly includes a hydraulic cylinder II, a storage tank, and spray nozzles. A rotating mechanism is fixedly installed on the outer surface of the middle part of the hydraulic cylinder II. A top plate is fixedly installed on the top of the hydraulic cylinder II. A motor III is fixedly installed on the upper surface of the middle part of the top plate. A brush is fixedly sleeved at the output end of the motor III. The storage tank is placed on the upper surface of the bottom of the processing table. A liquid pump is fixedly installed on the side of the storage tank. A connecting pipe is fixedly sleeved in the middle of the liquid pump. The outer surface of the top end of the connecting pipe is fixedly installed with the upper surface of the top plate. Several spray nozzles are provided on the inner surface of the top plate, and the top ends of the several spray nozzles are connected to the inner surface of the top end of the connecting pipe.

[0013] The rotating mechanism includes a second motor and a driven gear. The outer surface of the second motor is fixedly installed on the inner surface of the processing table. A main gear is fixedly sleeved on the output end of the second motor. The middle part of the driven gear is fixedly installed on the outer surface of the middle part of the second hydraulic cylinder, and the outer surface of its bottom end is rotatably installed on the inner surface of the processing table. The main gear and the driven gear mesh with each other.

[0014] The inner surface of the bottom end of the bracket is slidably installed with the outer surface of the linear guide mechanism, and the lower surface is slidably installed with the upper surface of the processing table. Grooves for moving the outer shell are provided in the middle of both sides of the fixing plate.

[0015] Compared with the prior art, the beneficial effects of this utility model are:

[0016] In the above scheme, by setting up a hydraulic cylinder, a polishing mechanism, and side auxiliary polishing components, when polishing the electrical appliance casing, the operator uses a clamping mechanism to clamp the casing. Then, the hydraulic cylinder is extended, causing the polishing mechanism fixed at its bottom to move downwards and fit against the upper surface of the casing. Simultaneously, the side auxiliary polishing components can be controlled to move the polishing mechanism at the bottom of the casing to a position parallel to the side of the casing. Therefore, in a single polishing process, the operator uses the linear guide mechanism, the hanging rail moving mechanism, and the side auxiliary polishing components to adjust the positions of the three polishing mechanisms arranged in a "U" shape on the top and sides of the casing, thus completing the polishing process and improving the efficiency and consistency of the overall surface quality.

[0017] In the above scheme, by setting up a polishing paste application component, before polishing the electrical appliance casing, the operator can control the main gear connected to the output end of motor two to rotate, driving the meshing driven gear and the hydraulic cylinder two fixed in the middle to rotate, causing the top plate to rotate to the top of the clamped electrical appliance casing. At this time, the polishing paste inside the storage tank is pumped into the connecting pipe by the liquid pump, and then flows into the nozzle along the connecting pipe and is sprayed onto the top of the electrical appliance casing. Then, the brush connected to the output end of motor three is controlled to rotate, and the extension and retraction of hydraulic cylinder two is used to adjust the brush to fit the upper surface of the electrical appliance casing, so that the polishing paste on the surface is evenly applied, thereby further assisting the polishing mechanism in polishing the electrical appliance casing and improving product quality. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0019] Figure 2 This is a schematic diagram of the structure of the lifting rail moving mechanism, fixing plate, hydraulic cylinder, etc. of this utility model;

[0020] Figure 3 This is a schematic diagram of the side-assisted polishing component structure of this utility model;

[0021] Figure 4 This is a schematic diagram of the structure of the grinding paste application component of this utility model.

[0022] [Figure Labels]

[0023] 1. Processing table; 2. Clamping mechanism; 3. Linear guide mechanism; 4. Bracket; 5. Suspended rail moving mechanism; 6. Fixing plate; 7. Hydraulic cylinder one; 8. Polishing mechanism; 9. Side auxiliary polishing assembly; 10. Polishing paste application assembly; 90. Housing; 91. Rack; 92. Movable block; 93. Side connecting plate; 94. Motor one; 95. Gear one; 100. Hydraulic cylinder two; 101. Rotating mechanism; 1010. Motor two; 1011. Main gear; 1012. Driven gear; 102. Top plate; 103. Motor three; 104. Brush; 105. Storage tank; 106. Liquid pump; 107. Connecting pipe; 108. Nozzle. Detailed Implementation

[0024] To make the technical problems, technical solutions and advantages of this utility model clearer, a detailed description will be given below in conjunction with the accompanying drawings and specific embodiments.

[0025] As attached Figure 1 To be continued Figure 4 An embodiment of this utility model provides a polishing device for manufacturing and processing electrical appliance casings, including...

[0026] A processing table 1 is provided. A support 4 is movably mounted on the upper surface of the processing table 1. A hanging rail moving mechanism 5 is movably mounted on the top of the support 4. A fixing plate 6 is fixedly mounted on the lower surface of the hanging rail moving mechanism 5. A hydraulic cylinder 7 is fixedly mounted on the lower surface of the middle part of the fixing plate 6.

[0027] Side auxiliary polishing assembly 9, two sets of side auxiliary polishing assembly 9 are symmetrically arranged and are respectively arranged in the middle of both sides of the fixed plate 6 in the width direction;

[0028] The polishing mechanism 8 has three sets, which are respectively located at the bottom end of the hydraulic cylinder 7 and the bottom ends of the two sets of side auxiliary polishing components 9.

[0029] By setting up the hanging rail moving mechanism 5, which is a cam mechanism in the prior art, a mechanical device that converts rotational motion into linear motion or oscillating motion according to a specific law, mainly composed of a cam, a follower and a frame, the hanging rail moving mechanism 5 can move linearly on the top of the support 4. Combined with the linear guide rail mechanism 3, it realizes the multi-position adjustment of the polishing mechanism 8 and achieves a comprehensive grinding and polishing effect.

[0030] By setting up a polishing mechanism 8, the motor drives the rotating shaft and the external polishing belt to rotate, so that the polishing belt fits into the appliance shell for polishing.

[0031] The equipment also includes a clamping mechanism 2, a linear guide mechanism 3, and a polishing paste application assembly 10. The clamping mechanism 2 is symmetrically arranged in two sets on the upper surface of the middle part of the processing table 1. The linear guide mechanism 3 is arranged in several sets, and the several sets are respectively fixedly installed on the upper surfaces of both sides of the width direction of the processing table 1 and the upper surfaces of both sides of the width direction of the fixing plate 6. The polishing paste application assembly 10 is arranged in the middle of the side of the processing table 1 in the length direction.

[0032] By setting a linear guide mechanism 3, which is a ball screw mechanism in the prior art, the rotational motion of the threaded rod can be converted into linear motion by a motor. It has the characteristics of high efficiency, high precision and reversibility. Thus, the linear guide mechanism 3 is used to drive the threaded bracket 4, side connecting plate 93 and other components to move linearly.

[0033] The side auxiliary polishing component 9 includes a housing 90 and a movable block 92. Grooves are provided on both sides of the housing 90. A rack 91 is fixedly installed on the inner surface of the middle part of the housing 90. The bottom of the housing 90 is fixedly installed on the upper surface of the polishing mechanism 8. The middle surface of the movable block 92 is slidably installed with the outer surface of the rack 91 and the groove. Side connecting plates 93 are fixedly installed on the bottom of both sides of the movable block 92. The inner surface of the side connecting plate 93 is slidably installed with the outer surface of the linear guide mechanism 3, and the lower surface is slidably installed with the upper surface of the fixed plate 6. A motor 94 is fixedly installed on the side of the movable block 92. A gear 95 is fixedly sleeved at the output end of the motor 94. The gear 95 is rotatably installed in the middle of the movable block 92 and meshes with the rack 91.

[0034] The polishing paste application assembly 10 includes a hydraulic cylinder 100, a storage tank 105, and a nozzle 108. A rotating mechanism 101 is fixedly installed on the outer surface of the middle part of the hydraulic cylinder 100. A top plate 102 is fixedly installed on the top of the hydraulic cylinder 100. A motor 103 is fixedly installed on the upper surface of the middle part of the top plate 102. A brush 104 is fixedly sleeved at the output end of the motor 103. The storage tank 105 is placed on the upper surface of the bottom of the processing table 1. A liquid pump 106 is fixedly installed on the side of the storage tank 105. A connecting pipe 107 is fixedly sleeved in the middle of the liquid pump 106. The outer surface of the top end of the connecting pipe 107 is fixedly installed with the upper surface of the top plate 102. Several nozzles 108 are provided on the inner surface of the top plate 102, and the top ends of the several nozzles 108 are connected to the inner surface of the top end of the connecting pipe 107.

[0035] By setting up the polishing paste application component 10, when the operator applies polishing paste to the surface of the electrical appliance casing, the electrical appliance casing can be flipped over after the single-sided application is completed, and the three surfaces that need to be processed can be applied sequentially. Then, the clamping mechanism 2 is used to clamp and fix the casing and perform subsequent polishing.

[0036] The rotating mechanism 101 includes a second motor 1010 and a driven gear 1012. The outer surface of the second motor 1010 is fixedly installed on the inner surface of the processing table 1. The output end of the second motor 1010 is fixedly sleeved with a main gear 1011. The middle part of the driven gear 1012 is fixedly installed on the outer surface of the middle part of the hydraulic cylinder 100, and the outer surface of the bottom end is rotatably installed on the inner surface of the processing table 1. The main gear 1011 and the driven gear 1012 mesh with each other.

[0037] The inner surface of the bottom end of the bracket 4 is slidably installed with the outer surface of the linear guide mechanism 3, and the lower surface is slidably installed with the upper surface of the processing table 1. Grooves for the movement of the outer shell 90 are provided in the middle of both sides of the fixing plate 6.

[0038] The working process of this utility model is as follows:

[0039] When polishing the appliance casing, the operator uses clamping mechanism 2 to clamp the casing. Then, the hydraulic cylinder 7 extends, causing the polishing mechanism 8, fixedly mounted at its bottom, to move downwards and fit against the upper surface of the casing. Simultaneously, the motor 94 starts, and the gear 95, fixedly sleeved at its output end, rotates inside the movable block 92, pulling the rack 91 meshing with the gear 95 downwards. The casing 90 moves downwards along the surface of the middle of the movable block 92, moving the polishing mechanism 8 at the bottom of the casing 90 to a position parallel to the side of the casing. Then, the linear guide mechanism 3 in the control device adjusts the position of the movable block 92. The polishing mechanism 8 at the bottom of the outer casing 90 is brought into contact with the side edge of the electrical casing, or the adjusting bracket 4 is moved along the width direction of the processing table 1, so that the polishing mechanism 8 installed at the bottom of the hydraulic cylinder 7 moves on the upper surface of the electrical casing. Therefore, when polishing the electrical casing once, the operator uses the linear guide mechanism 3, the hanging rail moving mechanism 5, the side auxiliary polishing component 9 and other structures to adjust the positions of the three polishing mechanisms 8 arranged in a "U" shape on the top and sides of the electrical casing to complete the polishing and grinding process of the electrical casing, thereby improving the polishing and grinding efficiency to a certain extent and improving the consistency of the overall surface quality.

[0040] Before polishing the appliance casing, the operator can control the motor 2 1010 to drive the main gear 1011 connected to the output end to rotate, which in turn drives the meshing slave gear 1012 and the hydraulic cylinder 2 100 fixed in the middle to rotate, causing the top plate 102 to rotate to the top of the clamped appliance casing. At this time, the polishing paste inside the storage tank 105 is pumped into the connecting pipe 107 by the liquid pump 106, and then flows into the nozzle 108 along the connecting pipe 107 and is sprayed onto the top of the appliance casing. Then, the operator controls the motor 3 103 to drive the brush 104 connected to the output end to rotate, and adjusts the brush 104 to fit the upper surface of the appliance casing by the extension and retraction of the hydraulic cylinder 2 100, so that the polishing paste on the surface is evenly applied, thereby further assisting the polishing mechanism 8 in polishing the appliance casing and improving product quality.

[0041] Finally, the following points should be noted: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installation", "connection", and "linkage" should be interpreted broadly, and can be mechanical or electrical connections, or internal connections between two components, or direct connections. "Up", "down", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may change.

[0042] Secondly: The accompanying drawings of the embodiments disclosed in this utility model only involve the structures involved in the embodiments disclosed in this utility model. Other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of this utility model can be combined with each other.

[0043] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A polishing device for manufacturing and processing electrical appliance casings, characterized in that, include A processing table (1) is provided with a support (4) movably mounted on the upper surface of the processing table (1). A hanging rail moving mechanism (5) is movably mounted on the top of the support (4). A fixing plate (6) is fixedly mounted on the lower surface of the hanging rail moving mechanism (5). A hydraulic cylinder (7) is fixedly mounted on the lower surface of the middle part of the fixing plate (6). Side auxiliary polishing assembly (9), two sets of side auxiliary polishing assembly (9) are symmetrically arranged and respectively located in the middle of both sides of the width direction of the fixing plate (6); The polishing mechanism (8) is provided in three sets, which are respectively located at the bottom of the hydraulic cylinder (7) and the bottom of the two sets of side auxiliary polishing components (9).

2. The polishing apparatus for producing and processing an electric appliance shell according to claim 1, wherein It also includes a clamping mechanism (2), a linear guide mechanism (3), and a polishing paste application assembly (10). The clamping mechanism (2) is symmetrically arranged in two sets on the upper surface of the middle part of the processing table (1). The linear guide mechanism (3) is arranged in several sets, and the several sets are respectively fixedly installed on the upper surfaces of both sides of the processing table (1) in the width direction and on the upper surfaces of both sides of the fixing plate (6) in the width direction. The polishing paste application assembly (10) is arranged in the middle of the side of the processing table (1) in the length direction.

3. The polishing apparatus for producing and processing an electric appliance shell according to claim 1, characterized by The side-assisted polishing assembly (9) includes a housing (90) and a movable block (92). The housing (90) has grooves on both sides. A rack (91) is fixedly installed on the inner surface of the middle part of the housing (90). The bottom of the housing (90) is fixedly installed on the upper surface of the polishing mechanism (8). The surface of the middle part of the movable block (92) is slidably installed on the outer surface of the rack (91) and the groove. Side connecting plates (93) are fixedly installed on the bottom of both sides of the movable block (92). The inner surface of the side connecting plate (93) is slidably installed on the outer surface of the linear guide mechanism (3), and the lower surface is slidably installed on the upper surface of the fixed plate (6). A motor (94) is fixedly installed on the side of the movable block (92). A gear (95) is fixedly sleeved on the output end of the motor (94). The gear (95) is rotatably installed in the middle part of the movable block (92). The gear (95) meshes with the rack (91).

4. The polishing apparatus for producing and processing an electric appliance shell according to claim 2, characterized by The polishing paste application assembly (10) includes a hydraulic cylinder two (100), a storage tank (105), and a nozzle (108). A rotating mechanism (101) is fixedly installed on the outer surface of the middle part of the hydraulic cylinder two (100). A top plate (102) is fixedly installed on the top of the hydraulic cylinder two (100). A motor three (103) is fixedly installed on the upper surface of the middle part of the top plate (102). A brush (104) is fixedly sleeved on the output end of the motor three (103). The storage tank ( 105) is placed on the upper surface of the bottom of the processing table (1). A liquid pump (106) is fixedly installed on the side of the storage box (105). A connecting pipe (107) is fixedly sleeved in the middle of the liquid pump (106). The outer surface of the top end of the connecting pipe (107) is fixedly installed with the upper surface of the top plate (102). Several nozzles (108) are provided on the inner surface of the top plate (102), and the top ends of several nozzles (108) are connected to the inner surface of the top end of the connecting pipe (107).

5. The polishing apparatus for producing and processing an electric appliance shell according to claim 4, wherein The rotating mechanism (101) includes a second motor (1010) and a driven gear (1012). The outer surface of the second motor (1010) is fixedly installed on the inner surface of the processing table (1). The output end of the second motor (1010) is fixedly sleeved with a main gear (1011). The middle part of the driven gear (1012) is fixedly installed on the outer surface of the middle part of the hydraulic cylinder (100), and the outer surface of the bottom end is rotatably installed on the inner surface of the processing table (1). The main gear (1011) and the driven gear (1012) mesh with each other.

6. The polishing apparatus for producing and processing an electric appliance shell according to claim 1, wherein The inner surface of the bottom end of the bracket (4) is slidably installed with the outer surface of the linear guide mechanism (3), and the lower surface is slidably installed with the upper surface of the processing table (1). The middle of both sides of the fixing plate (6) is provided with grooves for the movement of the outer shell (90).

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