A pulley manipulator and gantry robot

Abstract

This utility model relates to the field of robotics technology, specifically to a pulley manipulator and a gantry robot, including a support column, an X-axis moving mechanism, a Y-axis moving mechanism, a Z-axis moving mechanism, and a mounting plate. The support column provides the mounting conditions for the X-axis moving mechanism, and the pulley manipulator can be mounted on the mounting plate. In use, after the pulley position is located by radar scanning and motion data is calculated, the X-axis moving mechanism drives the Y-axis moving mechanism to a preset position. The Y-axis moving mechanism then drives the Z-axis moving mechanism, which in turn drives the mounting plate. The mounting plate moves the pulley manipulator to a braking position, and the pulley manipulator grasps materials, achieving precise positioning. This effectively reduces the need for manpower and increases production capacity and efficiency by leveraging its high efficiency, thus solving the problem of low efficiency in traditional gantry robots.

Description

Technical Field

[0001] This utility model relates to the field of robotics technology, and in particular to a pulley manipulator and a gantry robot. Background Technology

[0002] A robotic arm is an automated operating device that can mimic certain movements and functions of a human hand and arm to grasp, move objects, or operate tools according to a fixed program. Robotic arms can be used to lift and move goods.

[0003] Currently, the handling of such pulley products still relies on manual labor, which is labor-intensive and inefficient. With the expansion of production capacity, increasing the number of personnel is no longer suitable. Therefore, it is imperative to develop a device that can automatically identify and complete the automated handling of materials. Utility Model Content

[0004] The purpose of this invention is to provide a pulley manipulator and a gantry robot, which aims to solve the problem of low efficiency of traditional gantry robots.

[0005] To achieve the above objectives, in a first aspect, this utility model provides a pulley manipulator gantry robot, including a support column, an X-axis moving mechanism, a Y-axis moving mechanism, a Z-axis moving mechanism, and a mounting plate;

[0006] The X-axis moving mechanism is mounted on the supporting column, the Y-axis moving mechanism is mounted on the X-axis moving mechanism, the Z-axis moving mechanism is mounted on the X-axis moving mechanism, and the mounting plate is mounted on the Z-axis moving mechanism.

[0007] The X-axis moving mechanism includes a drive component, a moving rod, a slide rail, and a slider. The drive component is mounted on the support column, the moving rod is mounted on the drive component, the slide rail is fixedly connected to the support column and located on one side of the support column, and the slider is slidably connected to the slide rail and fixedly connected to the moving rod.

[0008] The Y-axis moving mechanism includes a second driving component, a moving frame, two second slide rails, and two second sliders. The second driving component is mounted on the moving rod, and the moving frame is mounted on the second driving component. The two second slide rails are respectively fixedly connected to the moving rod and are respectively located on the moving rod. The two second sliders are respectively slidably connected to the two second slide rails and are respectively fixedly connected to the moving frame.

[0009] The Z-axis moving mechanism includes a driving component three, a connecting rod, two sliders three, and two slide rails three. The driving component three is mounted on the moving frame. The connecting rod is mounted on the driving component three and connected to it, and is fixedly connected to the mounting plate. The two sliders three are respectively fixedly connected to the moving frame and are respectively located on the moving frame. The two slide rails three are respectively fixedly connected to the connecting rod and are respectively slidably connected to the two sliders three.

[0010] In a second aspect, a pulley manipulator is used in the pulley manipulator gantry robot described in the first aspect, comprising a connecting frame, two linear slide rails, two slide blocks, two pulley grippers, a synchronizing gear, two synchronizing racks, and two pneumatic systems. The connecting frame is fixedly connected to the mounting plate and located on one side of the mounting plate. The two linear slide rails are respectively fixedly connected to the connecting frame and are both located on one side of the connecting frame. The two slide blocks are respectively fixedly connected to the sliding ends of the two linear slide rails. The two pulley grippers are respectively mounted on the two slide blocks. The synchronizing gear is mounted on the connecting frame. The two synchronizing racks mesh with the two synchronizing gears and are respectively connected to the two slide blocks. The two pneumatic systems are respectively mounted on the connecting frame and are respectively connected to the two synchronizing racks.

[0011] This utility model discloses a pulley manipulator and a gantry robot. The supporting column provides the installation conditions for the X-axis moving mechanism. The pulley manipulator can be installed through the mounting plate. In use, after the pulley position is located by radar scanning and motion data is calculated, the X-axis moving mechanism drives the Y-axis moving mechanism to move to a preset position. The Y-axis moving mechanism then drives the Z-axis moving mechanism to move, and the Z-axis moving mechanism drives the mounting plate to move. The mounting plate moves the pulley manipulator to a braking position, and the pulley manipulator grasps materials to achieve precise positioning. This effectively reduces the need for manpower and increases production capacity and efficiency by utilizing its high efficiency, thus solving the problem of low efficiency of traditional gantry robots. Attached Figure Description

[0012] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0013] Figure 1 This is a structural schematic diagram of a pulley manipulator gantry robot provided by this utility model.

[0014] Figure 2 This is a top view of a pulley manipulator gantry robot provided by this utility model.

[0015] Figure 3 This is a structural schematic diagram of a pulley manipulator provided by this utility model.

[0016] Figure 4 This is a bottom view of a pulley manipulator provided by this utility model.

[0017] In the diagram: 101-Support column, 102-Mounting plate, 103-Driver component one, 104-Moving rod, 105-Slide rail one, 106-Slider one, 107-Driver component two, 108-Moving frame, 109-Slide rail two, 110-Slider two, 111-Driver component three, 112-Connecting rod, 113-Slider three, 114-Slide rail three, 201-Connecting frame, 202-Linear slide rail, 203-Slide seat, 204-Pulley gripper, 205-Synchronous gear, 206-Synchronous rack, 207-Pneumatic system. Detailed Implementation

[0018] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain this utility model, and should not be construed as limiting this utility model.

[0019] Please see Figures 1 to 2 In the first aspect, this utility model provides a pulley manipulator gantry robot, including a support column 101, an X-axis moving mechanism, a Y-axis moving mechanism, a Z-axis moving mechanism, and a mounting plate 102;

[0020] The X-axis moving mechanism is mounted on the support column 101, the Y-axis moving mechanism is mounted on the X-axis moving mechanism, the Z-axis moving mechanism is mounted on the X-axis moving mechanism, and the mounting plate 102 is mounted on the Z-axis moving mechanism.

[0021] In this embodiment, the power transmission of the X-axis moving mechanism, the Y-axis moving mechanism, and the Z-axis moving mechanism is as follows: servo motor → reducer → gear → rack → driving the slider (mounted on the guide rail) to perform linear motion. Position control: the position of the pulley is located by radar scanning, and after calculation by the control system (such as PLC, motion controller), the XYZ coordinates are adjusted to achieve precise positioning, and the pulley robot arm is operated to grasp and move to the designated position. The supporting column 101 provides the installation conditions for the X-axis moving mechanism. The pulley robot can be installed through the mounting plate 102. In use, after the pulley position is located by radar scanning and motion data is calculated, the X-axis moving mechanism drives the Y-axis moving mechanism to move to the preset position. The Y-axis moving mechanism then drives the Z-axis moving mechanism to move, and the Z-axis moving mechanism drives the mounting plate 102 to move. The mounting plate 102 moves the pulley robot to the braking position, and the pulley robot grasps the material to achieve precise positioning. This effectively reduces the need for personnel and increases production capacity and efficiency by utilizing its high efficiency, thus solving the problem of low efficiency of traditional gantry robots.

[0022] Furthermore, the X-axis moving mechanism includes a drive component 103, a moving rod 104, a slide rail 105, and a slider 106. The drive component 103 is mounted on the support column 101, the moving rod 104 is mounted on the drive component 103, the slide rail 105 is fixedly connected to the support column 101 and located on one side of the support column 101, and the slider 106 is slidably connected to the slide rail 105 and fixedly connected to the moving rod 104.

[0023] In this embodiment, the drive component 103 can drive the moving rod 104 to move along the X-axis. The movement of the moving rod 104 can drive the Y-axis moving mechanism to move along the X-axis. The slide rail 105 provides the mounting conditions for the slider 106. When the moving rod 104 moves, it drives the slider 106 to move on the slide rail 105. The slider 106 guides and limits the moving rod 104, thereby improving the stability of the moving rod 104 during movement.

[0024] Furthermore, the Y-axis moving mechanism includes a second driving component 107, a moving frame 108, two second slide rails 109, and two second sliders 110. The second driving component 107 is mounted on the moving rod 104, the moving frame 108 is mounted on the second driving component 107, the two second slide rails 109 are respectively fixedly connected to the moving rod 104 and are respectively located on the moving rod 104, and the two second sliders 110 are respectively slidably connected to the two second slide rails 109 and respectively fixedly connected to the moving frame 108.

[0025] In this embodiment, the second driving component 107 can drive the movable frame 108 to move along the Y-axis direction. The movement of the movable frame 108 can drive the Z-axis moving mechanism to move along the Y-axis direction. The two slide rails 109 provide installation conditions for the two sliders 110. The two sliders 110 can guide and limit the movable frame 108, thereby improving the stability of the movable frame 108 during movement.

[0026] Furthermore, the Z-axis moving mechanism includes a driving component 111, a connecting rod 112, two sliders 113, and two slide rails 114. The driving component 111 is mounted on the moving frame 108. The connecting rod 112 is mounted on the driving component 111 and connected to it, and is fixedly connected to the mounting plate 102. The two sliders 113 are fixedly connected to the moving frame 108 and are located on the moving frame 108. The two slide rails 114 are fixedly connected to the connecting rod 112 and are slidably connected to the two sliders 113.

[0027] In this embodiment, the drive component 111 can drive the connecting rod 112 to move. The movement of the connecting rod 112 can drive the pulley robot on the mounting plate 102 to move along the Z-axis. The two sliders 113 provide installation conditions for the two slide rails 114. When the connecting rod 112 moves, it drives the two slide rails 114 to slide on the two sliders 113. The two slide rails 114 guide and limit the connecting rod 112, thereby improving the stability of the moving rod 104 when it moves.

[0028] Please see Figures 3 to 4 In a second aspect, a pulley manipulator for the pulley manipulator gantry robot described in the first aspect includes a connecting frame 201, two linear slide rails 202, two slide blocks 203, two pulley grippers 204, a synchronizing gear 205, two synchronizing racks 206, and two pneumatic systems 207. The connecting frame 201 is fixedly connected to the mounting plate 102 and located on one side of the mounting plate 102. The two linear slide rails 202 are respectively fixedly connected to the connecting frame 201 and are both located on the connecting frame 201. On one side of 1, two slide blocks 203 are fixedly connected to the sliding ends of two linear slide rails 202 respectively, two pulley grippers 204 are respectively mounted on two slide blocks 203, the synchronous gear 205 is mounted on the connecting frame 201, two synchronous racks 206 mesh with two synchronous gears 205 respectively and are respectively connected to two slide blocks 203, and two pneumatic systems 207 are respectively mounted on the connecting frame 201 and are respectively connected to two synchronous racks 206.

[0029] In this embodiment, the two linear slide rails 202 provide mounting conditions for the two slide blocks 203, and the two slide blocks 203 provide mounting conditions for the two pulley grippers 204. The operation of the two pneumatic systems 207 can drive the two synchronous racks 206 to move on the synchronous gears 205. The movement of the two synchronous racks 206 can cause the two pulley grippers 204 on the two slide blocks 203 to move closer or further apart, and the two pulley grippers 204 can clamp materials.

[0030] The above-disclosed embodiments are merely preferred embodiments of the pulley manipulator and gantry robot of this utility model, and should not be construed as limiting the scope of the utility model. Those skilled in the art can understand that implementing all or part of the above embodiments and making equivalent changes according to the claims of this utility model are still within the scope of the utility model.

Claims

1. A pulley-operated gantry robot, characterized in that, It includes a support column, an X-axis moving mechanism, a Y-axis moving mechanism, a Z-axis moving mechanism, and a mounting plate; The X-axis moving mechanism is mounted on the supporting column, the Y-axis moving mechanism is mounted on the X-axis moving mechanism, the Z-axis moving mechanism is mounted on the X-axis moving mechanism, and the mounting plate is mounted on the Z-axis moving mechanism.

2. The pulley manipulator gantry robot as described in claim 1, characterized in that, The X-axis moving mechanism includes a drive component, a moving rod, a slide rail, and a slider. The drive component is mounted on the support column, the moving rod is mounted on the drive component, the slide rail is fixedly connected to the support column and located on one side of the support column, and the slider is slidably connected to the slide rail and fixedly connected to the moving rod.

3. The pulley manipulator gantry robot as described in claim 2, characterized in that, The Y-axis moving mechanism includes a second driving component, a moving frame, two second slide rails, and two second sliders. The second driving component is mounted on the moving rod, and the moving frame is mounted on the second driving component. The two second slide rails are respectively fixedly connected to the moving rod and are respectively located on the moving rod. The two second sliders are respectively slidably connected to the two second slide rails and are respectively fixedly connected to the moving frame.

4. The pulley manipulator gantry robot as described in claim 3, characterized in that, The Z-axis moving mechanism includes a driving component three, a connecting rod, two sliders three, and two slide rails three. The driving component three is mounted on the moving frame. The connecting rod is mounted on the driving component three and connected to it, and is fixedly connected to the mounting plate. The two sliders three are respectively fixedly connected to the moving frame and are respectively located on the moving frame. The two slide rails three are respectively fixedly connected to the connecting rod and are respectively slidably connected to the two sliders three.

5. A pulley manipulator for use in the pulley manipulator gantry robot according to any one of claims 1-4, characterized in that, The device includes a connecting frame, two linear slide rails, two slide blocks, two pulley grippers, a synchronizing gear, two synchronizing racks, and two pneumatic systems. The connecting frame is fixedly connected to the mounting plate and located on one side of the mounting plate. The two linear slide rails are respectively fixedly connected to the connecting frame and are located on one side of the connecting frame. The two slide blocks are respectively fixedly connected to the sliding ends of the two linear slide rails. The two pulley grippers are respectively mounted on the two slide blocks. The synchronizing gears are mounted on the connecting frame. The two synchronizing racks mesh with the two synchronizing gears and are respectively connected to the two slide blocks. The two pneumatic systems are respectively mounted on the connecting frame and are respectively connected to the two synchronizing racks.

Images