A polyurethane foam trimming and cutting device

Abstract

This utility model relates to the field of cutting devices and discloses a polyurethane foam trimming and cutting device, including a placement frame. A workbench structure is provided at the upper end of the placement frame, and a self-lubricating structure is provided at the upper end of the workbench structure. The workbench structure includes a worktable surface, a cutting groove at the center of the upper surface of the worktable surface, and hydraulic telescopic devices at the center of the lower surface of the worktable surface near both side edges. A second connecting baffle and a first connecting baffle are fixedly connected to the front and rear ends of the two hydraulic telescopic devices, respectively. In this utility model, by setting a self-lubricating structure, the saw blade is driven by a power box to reciprocate, achieving the cutting effect. During operation, a delivery pump sprays lubricating oil from a storage tank onto the sidewalls of the saw blade through two nozzles, improving the lubrication of the saw blade and reducing the adhesion of debris to the sidewalls during operation.

Description

Technical Field

[0001] This utility model relates to the field of cutting devices, and in particular to a polyurethane foam trimming and cutting device. Background Technology

[0002] Polyurethane foam has been widely used in many industrial fields such as construction, automobiles, furniture, and packaging due to its excellent physical and chemical properties, such as low thermal conductivity, good resilience, chemical corrosion resistance, and lightweight and porous characteristics. In the production and application of polyurethane foam, the foam blocks usually need to be cut and trimmed to obtain products that meet specific sizes and shapes.

[0003] However, existing cutting devices still have some shortcomings and areas for improvement in practical use. Existing cutting devices cannot effectively collect the debris generated during cutting. At the same time, due to the characteristics of polyurethane foam, some debris will adhere to the saw blade during the cutting process. The existing cleaning method is manual cleaning, which is inefficient and has a certain risk factor. Therefore, those skilled in the art provide a polyurethane foam trimming and cutting device to solve the problems mentioned in the background art. Utility Model Content

[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing a polyurethane foam trimming and cutting device. By setting up a worktable structure, the worktable surface can be moved back and forth under the action of two hydraulic telescopic devices, which facilitates its use with saw blades during cutting. By using a negative pressure vacuum cleaner in conjunction with a collection frame, the debris generated during the cutting process can be adsorbed and collected, reducing the impact on operators.

[0005] To achieve the above objectives, the present invention provides the following technical solution: a polyurethane foam trimming and cutting device, comprising a placement frame, wherein a workbench structure is provided at the upper end of the placement frame, and a self-lubricating structure is provided at the upper end of the workbench structure;

[0006] The workbench structure includes a workbench surface. A cutting groove is provided at the center of the upper end surface of the workbench surface. Hydraulic telescopic devices are respectively provided at the center of the lower end surface of the workbench surface near the two side edges. The front and rear ends of the two hydraulic telescopic devices are respectively fixedly connected to a second connecting baffle and a first connecting baffle. The upper ends of the two second connecting baffles and the two first connecting baffles are respectively fixedly connected to the lower end surface of the workbench surface. A negative pressure vacuum cleaner is provided at the center of the upper end surface of the lower end of the workbench surface. A collection frame is connected to the output end of the negative pressure vacuum cleaner.

[0007] With the above technical solution, when in use, the workbench structure can be set up so that the workbench can move back and forth under the action of two hydraulic telescopic devices, which is convenient for use with the saw blade during cutting. By using the negative pressure dust collector in conjunction with the collection frame, the debris generated during the cutting process can be adsorbed and collected, reducing the impact on the operator.

[0008] Furthermore, the self-lubricating structure includes a connecting box, a vertical frame is fixedly connected to the center of the lower end face of the connecting box near one edge, a power box is fixedly connected to the center of the lower inner wall of the placement frame near one side, a saw blade is provided at the center of the upper end face of the power box near one edge, the upper end of the saw blade passes through the upper inner wall of the placement frame, the cutting groove and the lower end face of the connecting box and leads to the interior, a storage box is provided inside the connecting box, a delivery pump is fixedly connected to the upper inner wall of the connecting box on one side of the storage box, the input end of the delivery pump passes through the side wall of the storage box and leads to the interior, and the output end of the delivery pump is connected to two nozzles through a delivery pipe, the upper ends of the two nozzles are respectively fixedly connected to the upper inner wall of the connecting box;

[0009] With the above technical solution, the saw blade is driven to reciprocate through the power box to achieve the cutting effect. During the operation, the lubricating oil in the storage tank is sprayed onto the side wall of the saw blade through two nozzles by the delivery pump, which improves the lubrication of the saw blade and reduces the adhesion of debris to the side wall during operation.

[0010] Furthermore, rollers are fixedly connected to the center of the lower end face of the worktable at the four opposite corners, and slide rails are respectively provided at the lower ends of both sides of the worktable. The lower ends of the four rollers are respectively connected to the upper end faces of the two slide rails, and support legs are fixedly connected to the center of the lower end faces of the two slide rails at the front and rear edges.

[0011] The above technical solution utilizes the rolling cooperation between the rollers and the slide rails, allowing the position of the worktable to be adjusted according to the needs of use and processing.

[0012] Furthermore, support feet are connected to the center of the lower end face of the four support legs and the center of the lower end face of the placement frame at four opposite corners;

[0013] The overall height can be adjusted by adjusting the support legs, as described above.

[0014] Furthermore, a stop block is fixedly connected to the center of the upper end surface of the workbench near the front edge;

[0015] The above technical solution facilitates the alignment of polyurethane foam boards to be cut, making subsequent cutting operations easier.

[0016] Furthermore, an adjustment plate is provided at the center of the upper end surface of the workbench near one side edge, and connecting sliders are fixedly connected at the center of the lower end surface of the adjustment plate near the front and rear edges respectively. Adjustment grooves are provided at the center of the two side walls of the workbench near one side, and the two connecting sliders are slidably connected to the two adjustment grooves respectively. Fastening screws are connected through the center of the upper end surface of the adjustment plate near the front and rear edges respectively.

[0017] The above technical solution controls the tightness of the adjusting plate by controlling two fastening screws, and then controls the adjusting plate to move back and forth on the worktable, so that the distance between the plate and the saw blade can be adjusted according to the cutting needs.

[0018] Furthermore, a control panel is fixedly connected to the lower center of one side wall of the connecting box, and an emergency stop button is provided on the side wall of the connecting box above the control panel.

[0019] The above technical solution allows for easy operation and control of the entire device via the control panel, while the emergency stop button is for emergency shutdown in case of accidents during operation.

[0020] Furthermore, a movable door is hinged to the front side wall of the connecting box;

[0021] The above technical solution allows for the inspection and maintenance of the internal self-lubricating structure by opening it up.

[0022] This utility model has the following beneficial effects:

[0023] In this invention, by setting up a workbench structure, the workbench surface can be moved back and forth under the action of two hydraulic telescopic devices, which is convenient for use with saw blades during cutting. By using a negative pressure dust collector in conjunction with a collection frame, the debris generated during the cutting process can be adsorbed and collected, reducing the impact on operators.

[0024] In this invention, a self-lubricating structure is set up, and the saw blade is driven to reciprocate through the power box to achieve the cutting effect. During the operation, the lubricating oil in the storage box is sprayed onto the side wall of the saw blade through two nozzles by the delivery pump, thereby improving the lubricity of the saw blade and reducing the adhesion of debris to the side wall during operation. Attached Figure Description

[0025] Figure 1 This is an isometric view of a polyurethane foam trimming and cutting device proposed in this utility model;

[0026] Figure 2 Another perspective is shown in the isometric view of the polyurethane foam trimming and cutting device proposed in this utility model.

[0027] Figure 3 This is a side view of a polyurethane foam trimming and cutting device proposed in this utility model;

[0028] Figure 4 This is an isometric sectional view of a polyurethane foam trimming and cutting device proposed in this utility model.

[0029] Legend:

[0030] 1. Workbench structure; 101. First connecting baffle; 102. Slide rail; 103. Hydraulic telescopic device; 104. Cutting groove; 105. Stop block; 106. Roller; 107. Collection frame; 108. Second connecting baffle; 109. Negative pressure vacuum cleaner; 110. Workbench surface; 2. Support legs; 3. Fastening screw; 4. Control panel; 5. Self-lubricating structure; 501. Saw blade; 502. Power box; 503. Connecting box; 504. Movable door; 505. Nozzle; 506. Conveying pipe; 507. Conveying pump; 508. Storage box; 6. Vertical frame; 7. Adjusting plate; 8. Placement rack; 9. Support leg; 10. Emergency stop button; 11. Adjusting groove; 12. Connecting slider. Detailed Implementation

[0031] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0032] Reference Figure 1-4 An embodiment of this utility model is provided: a polyurethane foam trimming and cutting device, including a placement rack 8, a workbench structure 1 is provided at the upper end of the placement rack 8, and a self-lubricating structure 5 is provided at the upper end of the workbench structure 1.

[0033] The workbench structure 1 includes a workbench surface 110. A cutting groove 104 is provided at the center of the upper end surface of the workbench surface 110. Hydraulic telescopic devices 103 are respectively provided at the center of the lower end surface of the workbench surface 110 near both sides. A second connecting baffle 108 and a first connecting baffle 101 are respectively fixedly connected to the front and rear ends of the two hydraulic telescopic devices 103. The upper ends of the two second connecting baffles 108 and the two first connecting baffles 101 are respectively fixedly connected to the lower end surface of the workbench surface 110. A negative pressure vacuum cleaner 109 is installed at the center of the upper surface of the lower end of the placement rack 8. A collection frame 107 is connected to the output end of the negative pressure vacuum cleaner 109. By setting up the workbench structure 1, the workbench surface 110 can be moved back and forth under the action of two hydraulic telescopic devices 103, which is convenient for use with the saw blade 501 during cutting. By using the negative pressure vacuum cleaner 109 in conjunction with the collection frame 107, the debris generated during the cutting process can be adsorbed and collected, reducing the impact on the operator.

[0034] The self-lubricating structure 5 includes a connecting box 503. A vertical frame 6 is fixedly connected to the center of the lower end face of the connecting box 503 near one edge. A power box 502 is fixedly connected to the center of the lower inner wall of the placement rack 8 near one edge. A saw blade 501 is provided at the center of the upper end face of the power box 502 near one edge. The upper end of the saw blade 501 passes through the upper inner wall of the placement rack 8, the cutting groove 104, and the lower end face of the connecting box 503 and extends into the interior. A storage box 508 is provided inside the connecting box 503. A delivery pump 507 is fixedly connected to the upper inner wall of the connecting box 503 on one side of the storage box 508. The input end penetrates the side wall of the storage box 508 and leads to the interior. The output end of the delivery pump 507 is connected to two nozzles 505 through the delivery pipe 506. The upper ends of the two nozzles 505 are fixedly connected to the upper inner wall of the connecting box 503. During use, the power box 502 drives the saw blade 501 to reciprocate to achieve the cutting effect. During the operation, the delivery pump 507 sprays the lubricating oil in the storage box 508 onto the side wall of the saw blade 501 under the action of the two nozzles 505, thereby improving the lubricity of the saw blade 501 and reducing the adhesion of debris to the side wall during operation.

[0035] Rollers 106 are fixedly connected to the center of the lower end face of the worktable 110 at the four opposite corners. Slide rails 102 are respectively provided on the lower ends of both sides of the worktable 110. The lower ends of the four rollers 106 are respectively connected to the upper end face of the two slide rails 102. Support legs 9 are fixedly connected to the center of the lower end face of the two slide rails 102 at the front and rear edges. By utilizing the rolling cooperation between the rollers 106 and the slide rails 102, the position of the worktable 110 can be adjusted according to the needs of use and processing.

[0036] Support feet 2 are connected to the center of the lower end face of the four support legs 9 and the center of the lower end face of the placement rack 8 at the four opposite corners. The overall height can be adjusted by adjusting the support feet 2. A stop block 105 is fixedly connected to the center of the upper end face of the worktable 110 near the front edge, which facilitates the alignment of the polyurethane foam board to be cut and makes subsequent cutting operations easier.

[0037] An adjustment plate 7 is provided at the center of the upper end face of the worktable 110 near one edge. Connecting sliders 12 are fixedly connected to the center of the lower end face of the adjustment plate 7 near the front and rear edges respectively. Adjustment grooves 11 are provided at the center of the two side walls of the worktable 110 near one side respectively. Two connecting sliders 12 are slidably connected to the two adjustment grooves 11 respectively. Fastening screws 3 are connected through the center of the upper end face of the adjustment plate 7 near the front and rear edges respectively. By controlling the two fastening screws 3, the tightness of the adjustment plate 7 is adjusted. Then, the adjustment plate 7 is controlled to move back and forth on the worktable 110, so that the distance between it and the saw blade 501 can be adjusted according to the cutting needs.

[0038] A control panel 4 is fixedly connected to the lower center of one side wall of the connecting box 503. An emergency stop button 10 is provided on the side wall of the connecting box 503 above the control panel 4. A movable door 504 is hinged to the front side wall of the connecting box 503.

[0039] Working Principle: This utility model is a polyurethane foam trimming and cutting device. During use, the worktable 110 can be moved back and forth by the action of two hydraulic telescopic devices 103. The rolling cooperation between the roller 106 and the slide rail 102 allows the position of the worktable 110 to be adjusted according to the needs of use and processing, which is convenient for use with the saw blade 501 during cutting. The negative pressure dust collector 109 and the collection frame 107 are used together to adsorb and collect the debris generated during the cutting process, reducing the impact on the operator. The power box 502 drives the saw blade 501 to reciprocate to achieve the cutting effect. During the operation, the lubricating oil in the storage box 508 is sprayed onto the side wall of the saw blade 501 by the delivery pump 507 under the action of two nozzles 505, which improves the lubrication of the saw blade 501 and reduces the adhesion of debris to the side wall during operation.

[0040] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A polyurethane foam trimming and cutting device, comprising a placement rack (8), characterized in that: The upper end of the placement rack (8) is provided with a workbench structure (1), and a self-lubricating structure (5) is provided at the upper end of the workbench structure (1). The workbench structure (1) includes a workbench surface (110). A cutting groove (104) is provided at the center of the upper end surface of the workbench surface (110). A hydraulic telescopic device (103) is provided at the center of the lower end surface of the workbench surface (110) near the two side edges. A second connecting baffle (108) and a first connecting baffle (101) are fixedly connected to the front and rear ends of the two hydraulic telescopic devices (103). The upper ends of the two second connecting baffles (108) and the two first connecting baffles (101) are fixedly connected to the lower end surface of the workbench surface (110). A negative pressure vacuum cleaner (109) is provided at the center of the upper end surface of the lower end placement rack (8) of the workbench surface (110). A collection frame (107) is connected to the output end of the negative pressure vacuum cleaner (109).

2. The polyurethane foam trimming and cutting device according to claim 1, characterized in that: The self-lubricating structure (5) includes a connecting box (503). A vertical frame (6) is fixedly connected to the center of the lower end face of the connecting box (503) near one side edge. A power box (502) is fixedly connected to the center of the lower inner wall of the placement frame (8) near one side edge. A saw blade (501) is provided at the center of the upper end face of the power box (502) near one side edge. The upper end of the saw blade (501) passes through the upper inner wall of the placement frame (8), the cutting groove (104), and the lower end face of the connecting box (503) in sequence and extends into the interior. The connection box (503) is equipped with a storage box (508) inside. A delivery pump (507) is fixedly connected to the upper inner wall of the connection box (503) on one side of the storage box (508). The input end of the delivery pump (507) passes through the side wall of the storage box (508) and leads to the interior. The output end of the delivery pump (507) is connected to two nozzles (505) through a delivery pipe (506). The upper ends of the two nozzles (505) are fixedly connected to the upper inner wall of the connection box (503).

3. The polyurethane foam trimming and cutting device according to claim 1, characterized in that: Rollers (106) are fixedly connected to the center of the lower end face of the worktable (110) at the four opposite corners. Slide rails (102) are respectively provided at the lower ends of both sides of the worktable (110). The lower ends of the four rollers (106) are respectively connected to the upper end face of the two slide rails (102). Support legs (9) are fixedly connected to the center of the lower end face of the two slide rails (102) at the front and rear edges.

4. The polyurethane foam trimming and cutting device according to claim 3, characterized in that: Support feet (2) are connected to the center of the lower end face of the four support legs (9) and the center of the lower end face of the placement frame (8) at four opposite corners.

5. The polyurethane foam trimming and cutting device according to claim 1, characterized in that: A stop block (105) is fixedly connected to the front edge of the upper surface center of the workbench (110).

6. The polyurethane foam trimming and cutting device according to claim 1, characterized in that: An adjustment plate (7) is provided at the center of the upper end face of the worktable (110) near one side edge. Connecting sliders (12) are fixedly connected at the center of the lower end face of the adjustment plate (7) near the front and rear edges respectively. Adjustment grooves (11) are provided at the center of the two side walls of the worktable (110) near one side respectively. The two connecting sliders (12) are slidably connected in the two adjustment grooves (11) respectively. Fastening screws (3) are connected through the center of the upper end face of the adjustment plate (7) near the front and rear edges respectively.

7. The polyurethane foam trimming and cutting device according to claim 2, characterized in that: A control panel (4) is fixedly connected to the lower side of the center of one side wall of the connecting box (503), and an emergency stop button (10) is provided on the side wall of the connecting box (503) above the control panel (4).

8. A polyurethane foam trimming and cutting device according to claim 2, characterized in that: A movable door (504) is hinged to the front side wall of the connecting box (503).

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