A centrifugal granulation ceramsite molding machine

Abstract

This utility model provides a centrifugal granulation ceramsite molding machine, belonging to the field of ceramsite processing. It includes a base, a driver, and a molding cavity. The driver is mounted on the surface of the base, and the molding cavity is rotatably connected to the top of the base. A humidification component is provided on the surface of the molding cavity, and a feeding component is provided on the outer wall of the base. The humidification component includes a fixing rod, a connecting ring, an output pipe, a connecting pipe, a connector, and an atomizing nozzle. This utility model, by opening multiple outlets at the output end of the atomizing nozzle, allows water mist to be sprayed out through multiple outlets, thereby uniformly humidifying the interior of the molding cavity. Simultaneously, when the molding cavity rotates, the fixing rod and connecting ring drive the output pipe to rotate, allowing the water mist sprayed from the atomizing nozzle to cover a wider area under centrifugal force, thus improving the humidification range of the atomizing nozzle and solving the problem of water spray imbalance that easily occurs in existing ceramsite molding machines during use.

Description

Technical Field

[0001] This utility model relates to the field of ceramsite processing, and more specifically, to a centrifugal ceramsite molding machine. Background Technology

[0002] Centrifugal granulation ceramsite molding machines are specialized equipment that uses centrifugal force to form spherical ceramsite green bodies from raw materials (such as clay, fly ash, sludge, etc.). Their core structure includes a rotating cylinder (or disc), a feeding system, and a water spraying device. Compared to extrusion and roller pressing molding machines, they are more suitable for producing ceramsite with high sphericity and uniform particle size.

[0003] In existing ceramsite molding machines, the atomizing nozzles of the water spray pipes are only positioned directly above the bottom of the turntable. Therefore, when water mist is sprayed through these nozzles, only the topmost layer of ceramsite is affected, leading to an imbalance in water spraying within the turntable. Solving these problems has become a pressing issue for those skilled in the art. Utility Model Content

[0004] To overcome the above shortcomings, this utility model provides a centrifugal granulation ceramsite molding machine, which aims to solve the problem of water spray imbalance that easily occurs during the use of existing ceramsite molding machines.

[0005] This utility model is implemented as follows:

[0006] This utility model provides a centrifugal granulation ceramsite molding machine, including a base, a driver, and a molding cavity. The driver is installed on the surface of the base, the molding cavity is rotatably connected to the top of the base, the driver is drivingly connected to the molding cavity, the surface of the molding cavity is provided with a humidification component, and the outer wall of the base is provided with a feeding component.

[0007] The humidification assembly includes a fixing rod, a connecting ring, an output pipe, a connecting pipe, a connector, and an atomizing nozzle. The fixing rod is fixedly connected to the surface of the forming cavity. The connecting ring is located outside the forming cavity. The output pipe is located outside the forming cavity. The connecting pipe is located outside the output pipe. The connector is installed at one end of the connecting pipe. The atomizing nozzle is fixedly connected to one end of the output pipe that extends into the forming cavity.

[0008] Preferably, the end of the fixing rod away from the molding cavity is fixedly connected to the outer wall of the connecting ring, and the connecting ring is located on the surface of the output tube and fixedly connected to the output tube.

[0009] By adopting the above technical solution, the connecting ring can drive the output tube to rotate through the fixing rod and the forming cavity.

[0010] Preferably, the two ends of the connector are connected to the connecting pipe and the output pipe respectively, the output pipe is rotatably connected to the connector, and the surface of the atomizing nozzle is provided with multiple outlets.

[0011] By adopting the above technical solution, clean water can be transported to the inside of the output pipe through the connecting pipe and connector. The output pipe can rotate on the surface of the connector. The atomizing nozzle can atomize the clean water and spray it out through multiple outlets, thereby achieving a uniform humidification effect.

[0012] Preferably, the feeding assembly includes an inclined plate, a housing, a pipe, a feeding component, a bent rod, a scraper, and a crossbar. The inclined plate is fixedly connected to the surface of the base, the housing is fixedly connected to the outer wall of the inclined plate, the pipe is fixedly connected to the outer wall of the housing, the feeding component is disposed inside the forming cavity, the bent rod is fixedly connected to the top of the feeding component, the scraper is disposed inside the forming cavity, and the crossbar is fixedly connected to the surface of the scraper.

[0013] Preferably, the outer shell is rotatably connected to the molding cavity, and one end of the pipe penetrates the outer shell and is fixedly connected to the unloading component.

[0014] By adopting the above technical solution, when the molding cavity rotates, the outer shell remains stable under the action of the inclined plate and the base. The raw material is transported through the pipeline to the inside of the unloading part, and then transported to the inside of the molding cavity through the unloading part.

[0015] Preferably, the inner wall of the forming cavity is in contact with the surface of the scraper, and the scraper is located at the top inside the forming cavity.

[0016] By adopting the above technical solution, when the molding cavity rotates, the scraper will clean the raw material adsorbed on the inner wall of the molding cavity.

[0017] Preferably, the top end of the bent rod is fixedly connected to the bottom end of the crossbar.

[0018] By adopting the above technical solution, the feeding component applies a supporting force to the scraper through the bent rod and the cross rod.

[0019] The beneficial effects of this utility model are:

[0020] 1. By opening multiple outlets at the output end of the atomizing nozzle, water mist can be sprayed out through multiple outlets, thereby uniformly humidifying the inside of the molding cavity. At the same time, when the molding cavity rotates, the output pipe will rotate through the fixed rod and connecting ring, so that the water mist sprayed by the atomizing nozzle can cover a wider range under the action of centrifugal force, thereby improving the humidification range of the atomizing nozzle and solving the problem of water spray imbalance that easily occurs during the use of existing ceramsite molding machines.

[0021] 2. When the molding cavity is rotating, the inner wall of the molding cavity will move on the surface of the scraper. At this time, the scraper will scrape off and clean the raw material adsorbed on the inner wall of the molding cavity, ensuring that the material inside the molding cavity can be stably molded under the action of centrifugal force generated during the rotation of the molding cavity. Attached Figure Description

[0022] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this utility model and should not be regarded as a limitation of the scope. For those skilled in the art, other related drawings can be obtained from these drawings without creative effort.

[0023] Figure 1 This is a schematic diagram of the overall structure of a centrifugal granulation ceramsite molding machine provided by an embodiment of this utility model;

[0024] Figure 2 This is a schematic diagram of the humidification component of a centrifugal granulation ceramsite molding machine according to an embodiment of the present invention;

[0025] Figure 3 This is a schematic diagram of the back of the overall structure of a centrifugal granulation ceramsite molding machine provided by an embodiment of this utility model;

[0026] Figure 4 This is a schematic diagram of the feeding component structure of a centrifugal granulation ceramic pellet forming machine according to an embodiment of this utility model.

[0027] In the diagram: 1. Base; 2. Driver; 3. Molding cavity; 4. Humidification assembly; 401. Fixing rod; 402. Connecting ring; 403. Output pipe; 404. Connecting pipe; 405. Connector; 406. Atomizing nozzle; 5. Feeding assembly; 501. Inclined plate; 502. Outer shell; 503. Pipe; 504. Unloading component; 505. Bend rod; 506. Scraper; 507. Crossbar. Detailed Implementation

[0028] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0029] Reference Figures 1-4A centrifugal granulation ceramsite molding machine includes a base 1, a driver 2, and a molding cavity 3. The driver 2 is mounted on the surface of the base 1, the molding cavity 3 is rotatably connected to the top of the base 1, the driver 2 is connected to the molding cavity 3 in a transmission manner, the surface of the molding cavity 3 is provided with a humidification component 4, and the outer wall of the base 1 is provided with a feeding component 5.

[0030] The humidifying assembly 4 includes a fixing rod 401, a connecting ring 402, an output pipe 403, a connecting pipe 404, a connector 405, and an atomizing nozzle 406. The fixing rod 401 is fixedly connected to the surface of the forming cavity 3. The connecting ring 402 is disposed outside the forming cavity 3. The end of the fixing rod 401 away from the forming cavity 3 is fixedly connected to the outer wall of the connecting ring 402. The output pipe 403 is disposed outside the forming cavity 3. The connecting ring 402 is located on the surface of the output pipe 403 and is fixedly connected to the output pipe 403. The connecting ring 402 can drive the output pipe 403 to rotate through the fixing rod 401 and the forming cavity 3. The connecting pipe 404 is disposed on the output pipe 406. Externally, connector 405 is installed at one end of connector 404. Both ends of connector 405 are connected to connector 404 and output pipe 403 respectively. Clean water can be transported to the inside of output pipe 403 through connector 404 and connector 405. Output pipe 403 is rotatably connected to connector 405 and can rotate on the surface of connector 405. Atomizing nozzle 406 is fixedly connected to one end of output pipe 403 extending into molding cavity 3. Multiple outlets are provided on the surface of atomizing nozzle 406. Atomizing nozzle 406 can atomize clean water and spray it out through multiple outlets, thereby achieving a uniform humidification effect.

[0031] By opening multiple outlets at the output end of the atomizing nozzle 406, water mist can be sprayed out through multiple outlets, thereby uniformly humidifying the interior of the molding cavity 3. At the same time, when the molding cavity 3 rotates, it will drive the output pipe 403 to rotate through the fixed rod 401 and the connecting ring 402, so that the water mist sprayed by the atomizing nozzle 406 can cover a larger area under the action of centrifugal force, thereby improving the humidification range of the atomizing nozzle 406 and solving the problem of water spray imbalance that easily occurs when existing ceramsite molding machines are used.

[0032] The feeding assembly 5 includes an inclined plate 501, a housing 502, a pipe 503, a feeding component 504, a bent rod 505, a scraper 506, and a crossbar 507. The inclined plate 501 is fixedly connected to the surface of the base 1, and the housing 502 is fixedly connected to the outer wall of the inclined plate 501. The housing 502 is rotatably connected to the forming cavity 3. When the forming cavity 3 rotates, the housing 502 remains stable under the action of the inclined plate 501 and the base 1. The pipe 503 is fixedly connected to the outer wall of the housing 502. The feeding component 504 is disposed inside the forming cavity 3. One end of the pipe 503 penetrates the housing 502 and is fixedly connected to the feeding component 504. The raw material passes through the pipe 504. 03 is conveyed to the inside of the unloading component 504 and then to the inside of the forming cavity 3. The bent rod 505 is fixedly connected to the top of the unloading component 504. The scraper 506 is set inside the forming cavity 3. The inner wall of the forming cavity 3 is in contact with the surface of the scraper 506. The scraper 506 is located at the top inside the forming cavity 3. When the forming cavity 3 rotates, the scraper 506 will clean the raw material adsorbed on the inner wall of the forming cavity 3. The crossbar 507 is fixedly connected to the surface of the scraper 506. The top of the bent rod 505 is fixedly connected to the bottom of the crossbar 507. The unloading component 504 applies a supporting force to the scraper 506 through the bent rod 505 and the crossbar 507.

[0033] When the molding cavity 3 is rotating, the inner wall of the molding cavity 3 will move on the surface of the scraper 506. At this time, the scraper 506 will scrape and clean the raw material adsorbed on the inner wall of the molding cavity 3, ensuring that the material inside the molding cavity 3 can be stably molded under the action of centrifugal force generated during the rotation of the molding cavity 3.

[0034] The working principle of this centrifugal granulation ceramsite molding machine is as follows: By controlling the operation of the driver 2, the driver 2 drives the molding cavity 3 to rotate. The raw material is transported into the interior of the molding cavity 3 through the pipe 503 and the feeding part 504. At the same time, clean water is transported into the interior of the atomizing nozzle 406 through the connecting pipe 404 and the output pipe 403, and the interior of the molding cavity 3 is humidified through the atomizing nozzle 406. At this time, the raw material inside the molding cavity 3 will be shaped under the action of the centrifugal force generated by the water mist and the rotation of the molding cavity 3.

[0035] The above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A centrifugal pelletizing ceramsite forming machine, comprising a base (1), a driver (2) and a forming cavity (3), the driver (2) is installed on the surface of the base (1), the forming cavity (3) is rotationally connected to the top of the base (1), and the driver (2) is in transmission connection with the forming cavity (3), characterized in that: The surface of the molding cavity (3) is provided with a humidification component (4), and the outer wall of the base (1) is provided with a feeding component (5). ​ The humidification assembly (4) includes a fixing rod (401), a connecting ring (402), an output pipe (403), a connecting pipe (404), a connector (405), and an atomizing nozzle (406). The fixing rod (401) is fixedly connected to the surface of the forming cavity (3). The connecting ring (402) is located outside the forming cavity (3). The output pipe (403) is located outside the forming cavity (3). The connecting pipe (404) is located outside the output pipe (403). The connector (405) is installed at one end of the connecting pipe (404). The atomizing nozzle (406) is fixedly connected to one end of the output pipe (403) extending into the forming cavity (3).

2. The centrifugal granulation ceramsite molding machine according to claim 1, characterized in that: The end of the fixing rod (401) away from the molding cavity (3) is fixedly connected to the outer wall of the connecting ring (402). The connecting ring (402) is located on the surface of the output tube (403) and is fixedly connected to the output tube (403).

3. The centrifugal granulation ceramsite molding machine according to claim 2, characterized in that: The two ends of the connector (405) are connected to the connecting pipe (404) and the output pipe (403) respectively. The output pipe (403) is rotatably connected to the connector (405). The surface of the atomizing nozzle (406) is provided with multiple outlets.

4. The centrifugal granulation ceramsite molding machine according to claim 3, characterized in that: The feeding assembly (5) includes a sloping plate (501), a housing (502), a pipe (503), a feeding component (504), a bent rod (505), a scraper (506), and a crossbar (507). The sloping plate (501) is fixedly connected to the surface of the base (1). The housing (502) is fixedly connected to the outer wall of the sloping plate (501). The pipe (503) is fixedly connected to the outer wall of the housing (502). The feeding component (504) is disposed inside the forming cavity (3). The bent rod (505) is fixedly connected to the top of the feeding component (504). The scraper (506) is disposed inside the forming cavity (3). The crossbar (507) is fixedly connected to the surface of the scraper (506).

5. The centrifugal granulation ceramsite molding machine according to claim 4, characterized in that: The outer shell (502) is rotatably connected to the molding cavity (3), and one end of the pipe (503) passes through the outer shell (502) and is fixedly connected to the unloading part (504).

6. The ceramsite molding machine for centrifugal granulation according to claim 5, characterized in that: The inner wall of the forming cavity (3) is in contact with the surface of the scraper (506), which is located at the top inside the forming cavity (3).

7. The centrifugal granulation ceramsite molding machine according to claim 6, characterized in that: The top end of the bent rod (505) is fixedly connected to the bottom end of the crossbar (507).

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