A modified thermoplastic yoga mat edge-sealing machine
By designing a modified thermoplastic yoga mat edge-wrapping machine, and utilizing a detachable connector and photoelectric positioning sensor, the machine solves the compatibility and accuracy problems of traditional equipment, achieving efficient and precise edge wrapping of yoga mats of different sizes, thereby improving production efficiency and product quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ZIBO LUYANG RUBBER & PLASTIC CO LTD
- Filing Date
- 2025-08-04
- Publication Date
- 2026-06-30
AI Technical Summary
Traditional yoga mat binding equipment has poor adaptability and is difficult to adjust to match various size requirements. Positional deviation is prone to occur during the transmission process, resulting in low binding accuracy and affecting production efficiency and quality.
A modified thermoplastic yoga mat edge-wrapping machine was designed, which adopts a detachable assembly connector and symmetrically distributed transmission components, combined with electric slide rails and photoelectric positioning sensors, to achieve precise transmission and edge wrapping of yoga mats of different sizes.
It improves the applicability and edge-binding precision of the equipment, ensures the stability and positional accuracy of the yoga mat during transmission, and enhances the efficiency and quality of edge-binding.
Smart Images

Figure CN224426534U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of yoga mat processing equipment, specifically a modified thermoplastic yoga mat edge-wrapping machine. Background Technology
[0002] In the production process of modified thermoplastic yoga mats, the edge-sealing process is crucial for improving product quality and extending service life. However, traditional edge-sealing equipment has significant shortcomings: on the one hand, it has poor adaptability to yoga mats of different sizes, making it difficult to flexibly adjust to meet diverse size requirements; on the other hand, positional shifts are prone to occur during yoga mat transport, resulting in low edge-sealing accuracy; at the same time, the position adjustment and motion control of the edge-sealing components are not precise and efficient enough, affecting overall production efficiency and product quality.
[0003] Therefore, there is an urgent need for a yoga mat edge-sealing device that is highly adaptable, accurately positioned, and efficient in edge sealing. Utility Model Content
[0004] (a) Technical problems to be solved
[0005] To address the shortcomings of existing technologies, this utility model provides a modified thermoplastic yoga mat edge-sealing machine, which solves the problems mentioned in the background technology.
[0006] (II) Technical Solution
[0007] To achieve the above objectives, this utility model provides the following technical solution: a modified thermoplastic yoga mat edge-wrapping machine, comprising a base, a transmission component, and an edge-wrapping component. A through groove is provided in the center of the base, providing necessary space for subsequent edge-wrapping operations and the operation of related components. The transmission component includes a transmission box, a transmission roller, an assembly groove, an assembly connecting seat, a power box, and a support. The lower transmission box is securely mounted on the base via the support. The transmission roller is flexibly rotatably mounted within the transmission box. Two transmission boxes on the same side have assembly grooves facing each other at one end, and an assembly connecting seat is provided. The snap-fit assembly is installed in two mounting slots on the corresponding side. The power box provides power support for the rotation of the transmission roller, ensuring that the yoga mat can be stably transmitted on the transmission assembly. The edge-binding assembly includes an electric slide rail, an electric slider, a sealer, a positioner, a movable component, and a sealer head. The electric slide rail is symmetrically and firmly fixed to the top center of the base. The electric slider slides in cooperation with the electric slide rail. The sealer is connected to the electric slider through a connecting frame. The positioner and movable component are assembled on the sealer. The sealer head is connected to the movable component, thereby performing the edge-binding action on the yoga mat.
[0008] Preferably, the transmission components are arranged and coordinated in two sets, symmetrically distributed on both sides of the base. This arrangement allows the two sets of transmission components to work together to transport the yoga mat, effectively ensuring the centering and stability of the yoga mat during the transmission process, laying a solid foundation for subsequent precise edge binding.
[0009] Preferably, the power transmission mechanism has a motor inside the force box. The motor output shaft is connected to the transmission roller through a transmission component (such as a common belt, chain, or gear). Through this transmission method, the motor can stably provide rotational power to the transmission roller, ensuring that the yoga mat maintains a uniform and stable state during transmission, avoiding jamming or uneven speed, thereby ensuring the consistency and quality of the edging.
[0010] Preferably, the assembly connector is designed as a detachable component, which can be easily disassembled and replaced on the two assembly slots according to actual production needs. Different specifications of yoga mats (such as different widths) have different requirements for the adaptation of the transmission components. By replacing the appropriate assembly connector, the edge-binding machine can flexibly meet the transmission needs of yoga mats of different sizes, greatly improving the versatility and applicability of the equipment.
[0011] Preferably, the electric slide rail is set perpendicular to the transmission direction of the transmission component. This ingenious design allows the electric slider to drive the sealer to move flexibly along the electric slide rail. In actual sealing operations, the position of the sealer can be precisely adjusted according to the specific size of the yoga mat and the sealing requirements to ensure the accuracy of the sealing position, thereby achieving efficient and precise sealing of yoga mats of different widths.
[0012] Preferably, the movable component has a precise control function. The movable component uses an electric telescopic rod, which has the advantage of precise control. During the edge binding operation, the electric telescopic rod can precisely drive the sealing head to move closer to or away from the yoga mat, realizing fine control of the edge binding operation. This precise control capability is crucial to ensuring the edge binding quality, ensuring that the edge binding is tight and uniform, and meets high-quality production standards.
[0013] Preferably, the locator has a high-precision positioning function. The locator adopts a photoelectric positioning sensor, which uses the photoelectric sensing principle to locate the position of the yoga mat with extremely high accuracy. During the edging process, the photoelectric positioning sensor monitors the position of the yoga mat in real time and feeds the position information back to the control system. The control system then makes precise adjustments to the edging components based on this information, effectively avoiding problems such as edging offset, and greatly improving the accuracy of edging and product quality.
[0014] Compared with the prior art, the beneficial effects of this utility model are:
[0015] 1. In this utility model, the detachable assembly connector and the movable and adjustable edge-binding component can flexibly adapt to modified thermoplastic yoga mats of different specifications (such as width and thickness), thus expanding the applicability of the equipment.
[0016] 2. In this utility model, two sets of symmetrical transmission components work together with an adaptable assembly connector to ensure the yoga mat is stably and centrally positioned during transmission, laying the foundation for precise edge binding; the photoelectric positioning sensor further refines the positioning and prevents edge binding from shifting.
[0017] 3. In this utility model, the position of the edge-wrapping component can be flexibly adjusted by electric slide rail and electric slider, the electric telescopic rod drives the sealing head to move precisely, and the sealing device stably controls the edge-wrapping process, thereby improving edge-wrapping efficiency and quality and ensuring that the modified thermoplastic yoga mat has a good appearance and performance after edge-wrapping. Attached Figure Description
[0018] Figure 1 The overall three-dimensional structure of this utility model Figure 1 ;
[0019] Figure 2 The overall three-dimensional structure of this utility model Figure 2 ;
[0020] Figure 3 This is a perspective view of the transmission component of this utility model;
[0021] Figure 4 This is a perspective view of the edge-binding component of this utility model.
[0022] In the diagram: 1. Base; 2. Transmission assembly; 3. Edge-sealing assembly; 4. Through slot; 21. Transmission box; 22. Transmission roller; 23. Assembly slot; 24. Assembly connector; 25. Power box; 26. Support; 31. Electric slide rail; 32. Electric slider; 33. Encapsulator; 34. Positioner; 35. Movable assembly; 36. Encapsulation head. Detailed Implementation
[0023] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. The following examples are for illustrative purposes only and should not be construed as limiting the scope of this utility model.
[0024] In the description of this utility model, unless otherwise stated, "a plurality of" means two or more; the terms "upper," "lower," "left," "right," "inner," "outer," "front end," "rear end," "head," "tail," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. In addition, the terms "first," "second," "third," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0025] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "connected" and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0026] Please see Figures 1-4 In this embodiment of the utility model, a modified thermoplastic yoga mat edge-wrapping machine includes a base 1, a transmission component 2, and an edge-wrapping component 3;
[0027] The base 1 has a through groove 4 in the middle. The transmission assembly 2 includes a transmission box 21, a transmission roller 22, an assembly groove 23, an assembly connecting seat 24, a power box 25, and a support 26. The lower transmission box 21 is installed on the base 1 through the support 26. The transmission roller 22 is rotatably assembled in the transmission box 21. The two transmission boxes 21 on the same side have an assembly groove 23 facing each other at one end. The assembly connecting seat 24 is snapped into the two assembly grooves 23 on its corresponding side. The power box 25 is used to drive the transmission roller 22 to rotate.
[0028] The edge-sealing assembly 3 includes an electric slide rail 31, an electric slider 32, a sealer 33, a positioner 34, a movable component 35, and a sealing head 36. The electric slide rail 31 is fixedly installed at the top center of the base 1 in a symmetrical front-to-back configuration. The electric slider 32 slides in cooperation with the electric slide rail 31. The sealer 33 is connected to the electric slider 32 through a connecting bracket. The positioner 34 and the movable component 35 are assembled on the sealer 33. The sealing head 36 is connected to the movable component 35 to perform the edge-sealing action.
[0029] There are two sets of transmission components 2, which are symmetrically distributed on both sides of the base 1. The two sets of transmission components 2 work together to transmit the yoga mat, ensuring transmission stability and centering.
[0030] The power box 25 contains a motor, and the motor output shaft is connected to the transmission roller 22 through a transmission component to provide rotational power to the transmission roller 22 and ensure that the yoga mat is transmitted at a uniform speed.
[0031] The mounting connector 24 is a detachable component that can be removed and replaced on the two mounting slots 23. Depending on the specifications of the yoga mat, such as the width, the appropriate mounting connector 24 can be replaced to flexibly adapt to the transmission of yoga mats of different sizes.
[0032] The electric slide rail 31 is set perpendicular to the transmission direction of the transmission component 2. The electric slider 32 can drive the encapsulator 33 to move along the electric slide rail 31, accurately adjust the edge binding position, and adapt to the edge binding needs of yoga mats of different widths.
[0033] The movable component 35 is an electric telescopic rod that can drive the sealing head 36 to move closer to or away from the yoga mat, enabling precise control of the edge-sealing operation and ensuring the quality of the edge-sealing.
[0034] Positioner 34 is a photoelectric positioning sensor that uses photoelectric sensing to accurately capture the position of the yoga mat, providing a precise positional reference for the edging operation and preventing edging deviation.
[0035] The working principle of this utility model is as follows: The modified thermoplastic yoga mat is placed on the transmission roller 22 of the transmission component 2. The motor in the power box 25 is started, and the transmission roller 22 is driven to rotate through the transmission component. With the help of the friction between the transmission roller 22 and the yoga mat, and in conjunction with the symmetrical transmission components 2 on both sides, the yoga mat is stably transmitted forward. For yoga mats of different specifications, the detachable assembly connector 24 can be adapted and adjusted to ensure that the yoga mat is centered and does not deviate during transmission. When the yoga mat is transmitted to the edge-wrapping station, that is, the area corresponding to the through groove 4 in the middle of the base 1, the positioner 34, that is, the photoelectric positioning sensor, detects the position of the yoga mat and feeds back a signal. The electric slide rail 31 works, driving the electric slider 32 and the connected encapsulator 33 to move. The encapsulator 33 is adjusted to the appropriate edge-wrapping position. The movable component 35, that is, the electric telescopic rod, drives the encapsulation head 36 to approach the yoga mat. The encapsulator 33 controls the encapsulation head 36 to perform the edge-wrapping action on the yoga mat, completing the edge-wrapping of one or more sides. During the edge-wrapping process, all components work together to ensure the edge-wrapping accuracy and efficiency.
[0036] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. A modified thermoplastic yoga mat edge-wrapping machine, comprising a base (1), a transmission assembly (2), and an edge-wrapping assembly (3); Its features are: The base (1) has a through groove (4) in the middle. The transmission assembly (2) includes a transmission box (21), a transmission roller (22), an assembly groove (23), an assembly connecting seat (24), a power box (25), and a support (26). The lower transmission box (21) is installed on the base (1) through the support (26). The transmission roller (22) is rotatably assembled in the transmission box (21). The two transmission boxes (21) on the same side have an assembly groove (23) facing each other at one end. The assembly connecting seat (24) is snapped into the two assembly grooves (23) on its corresponding side. The power box (25) is used to drive the transmission roller (22) to rotate. The edge-sealing assembly (3) includes an electric slide rail (31), an electric slider (32), a sealer (33), a positioner (34), a movable component (35), and a sealing head (36). The electric slide rail (31) is fixedly installed in a symmetrical manner at the top center of the base (1). The electric slider (32) slides in cooperation with the electric slide rail (31). The sealer (33) is connected to the electric slider (32) through a connecting frame. The positioner (34) and the movable component (35) are assembled on the sealer.
2. The modified thermoplastic yoga mat edge-sealing machine according to claim 1, characterized in that: The transmission components (2) are in two sets and are symmetrically distributed on both sides of the base (1).
3. The modified thermoplastic yoga mat edge-sealing machine according to claim 1, characterized in that: The power box (25) is equipped with a motor, and the output shaft of the motor is connected to the transmission roller (22) through a transmission component.
4. The modified thermoplastic yoga mat edge-sealing machine according to claim 1, characterized in that: The assembly connector (24) is a detachable component.
5. The modified thermoplastic yoga mat edge-sealing machine according to claim 1, characterized in that: The electric slide rail (31) is arranged perpendicular to the transmission direction of the transmission component (2).
6. The modified thermoplastic yoga mat edge-sealing machine according to claim 1, characterized in that: The active component (35) is an electric telescopic pole.
7. The modified thermoplastic yoga mat edge-sealing machine according to claim 1, characterized in that: The locator (34) is a photoelectric positioning sensor.