A thermal management integrated module, a thermal management integrated system, and a vehicle
By integrating multiple built-in flow channels and heat exchangers through the flow channel plate to form a circulation loop, the problem of low component integration in existing vehicle thermal management systems is solved, achieving efficient assembly and stable operation.
Patent Information
- Application Number
- CN202521326955.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-26
- Publication Date
- 2026-06-30
- Estimated Expiration
- 2035-06-26
AI Technical Summary
In existing vehicle thermal management systems, the components are connected by pipelines, resulting in low integration, cumbersome assembly process, and high assembly difficulty.
Multiple built-in flow channels are integrated using a flow channel plate, which integrates the heat exchanger and pump body to form a circulation loop, reducing pipe connections. The external battery and motor circuit are integrated into one unit through the flow channel plate, and the pump body drives the flow of coolant to achieve heat exchange.
It improves the integration and assembly efficiency of the thermal management system, reduces the risk of leakage and failure, and improves space utilization and operational stability.
Smart Images

Figure CN224427036U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of vehicle component technology, and more specifically, to a thermal management integrated module, a thermal management integrated system, and a vehicle. Background Technology
[0002] The vehicle thermal management system is a crucial component of a vehicle, capable of altering the internal temperature environment to provide a comfortable driving and riding experience for the driver and passengers. With the rapid development of new energy vehicles, the functions and requirements of vehicle thermal management systems are becoming increasingly demanding, leading to a greater number of components and a more complex structure. In existing thermal management systems, the low integration due to the interconnectedness of components via piping results in cumbersome assembly processes, further complicating the assembly of the thermal management device. Utility Model Content
[0003] In view of this, this application provides a thermal management integrated module, a thermal management integrated system, and a vehicle, aiming to improve the problems of low integration, cumbersome assembly, and low efficiency of existing vehicle thermal management systems.
[0004] In a first aspect, this application provides a thermal management integrated module, including a flow channel plate, a heat exchanger and a pump body. The flow channel plate is provided with a plurality of built-in flow channels. The heat exchanger and the pump body are both integrated into the flow channel plate. The pump body is used to drive coolant to circulate in the built-in flow channels.
[0005] At least one of the built-in flow channels is used to communicate with an external motor circuit, and at least one of the built-in flow channels is used to communicate with an external battery circuit. The heat exchanger is located in both the vehicle's refrigerant flow path and the external battery circuit.
[0006] The flow channel plate is integrally formed.
[0007] Preferably, the plurality of built-in flow channels include a first flow channel and a second flow channel;
[0008] The pump body includes a first water pump, which is integrated into the flow channel plate;
[0009] The first flow channel is provided with a first battery interface and a heat exchange water inlet interface. The first battery interface is used to connect to the water outlet of the external battery circuit, and the heat exchange water inlet interface is used to connect to the water inlet end of the heat exchanger.
[0010] The second flow channel is provided with a second battery interface, a first water pump interface and a heat exchange outlet interface. The second battery interface is used to connect to the water inlet of the external battery circuit, the heat exchange outlet interface is used to connect to the water outlet of the heat exchanger, and the first water pump interface is used to connect to the first water pump, which is used to drive the coolant flow.
[0011] Preferably, the second flow channel is further provided with a first temperature sensing interface;
[0012] The flow channel plate integrates a first temperature sensor;
[0013] The first temperature sensor is connected to the first temperature sensing interface to adapt its sensing end to contact the coolant in the second flow channel.
[0014] Preferably, the plurality of built-in flow channels further include an expansion flow channel, the expansion flow channel being provided with a battery expansion interface for connecting to a battery cooling expansion tank.
[0015] Preferably, the refrigerant flow path of the vehicle includes an electronic expansion valve, a compressor, and a condenser;
[0016] The electronic expansion valve is integrated into the flow channel plate, and the plurality of built-in flow channels also include a third flow channel, a fourth flow channel, and a fifth flow channel;
[0017] The third flow channel is provided with a first heat exchange refrigerant interface and a first compression interface. The first heat exchange refrigerant interface is used to connect to the refrigerant outlet of the heat exchanger, and the first compression interface is used to connect to the inlet end of the compressor.
[0018] The fourth flow channel is provided with a second compression port and a first condensation port. The second compression port is used to connect to the outlet end of the compressor, and the first condensation port is used to connect to the inlet end of the condenser.
[0019] The fifth flow channel is provided with a second heat exchange refrigerant interface, a second condensation interface and a valve interface. The second heat exchange refrigerant interface is used to connect to the refrigerant inlet end of the heat exchanger, the second condensation interface is used to connect to the outlet of the condenser, and the valve interface is used to connect to the electronic expansion valve to control the coolant flow rate.
[0020] Preferably, the plurality of built-in flow channels further includes a sixth flow channel and a seventh flow channel;
[0021] The sixth flow channel is provided with a first motor interface and a first heat dissipation interface. The first motor interface is used to connect with the water inlet of the external motor circuit, and the first heat dissipation interface is used to connect with the water inlet end of the radiator.
[0022] The seventh flow channel is provided with a second heat dissipation interface, a second motor interface, and a second water pump interface located between the second heat dissipation interface and the second motor interface. The second heat dissipation interface is used to connect to the outlet end of the radiator, the second motor interface is used to connect to the outlet of the external motor circuit, and the second water pump interface is used to connect to a first water pump, which is used to drive the flow of coolant.
[0023] Preferably, the seventh flow channel is further provided with a motor expansion interface, which is located between the second heat dissipation interface and the second water pump interface, and is used to connect to the motor cooling expansion tank.
[0024] Preferably, the seventh flow channel is further provided with a second temperature sensing interface, which is located between the second motor interface and the second water pump interface;
[0025] The flow channel plate integrates a second temperature sensor;
[0026] The second temperature sensor is connected to the second temperature sensing interface to allow its sensing end to contact the coolant in the seventh flow channel.
[0027] In a second aspect, this application provides a thermal management integrated system, including an external motor circuit, an external battery circuit, a refrigerant flow path for the vehicle, and the thermal management integrated module provided in the first aspect of this application;
[0028] The thermal management integrated system is installed in the vehicle chassis, while the motor cooling expansion tank and the battery cooling expansion tank are installed at the top of the vehicle.
[0029] Thirdly, this application provides a vehicle including the thermal management integrated system provided in the second aspect of this application.
[0030] Compared with the prior art, the thermal management integrated module, thermal management integrated system and vehicle provided in this application achieve at least the following beneficial effects:
[0031] In the thermal management integrated module provided in this application, a flow channel plate is used as a carrier to integrate multiple components. The flow channel plate has multiple built-in flow channels so that the components integrated in the flow channel plate can be connected through the flow channels to form a circulation loop. A pump body is integrated into the flow channel plate, and the pump body is used to drive the flow of coolant in the pump body flow channel. A heat exchanger is integrated into the flow channel plate. The heat exchanger primarily facilitates heat exchange between the coolant and refrigerant. Located in both the vehicle's refrigerant flow path and the external battery circuit, the external battery circuit can cool the battery through the heat exchanger. The coolant carrying battery heat exchanges heat with the low-temperature refrigerant in the vehicle's refrigerant flow path at the heat exchanger, transferring heat to the refrigerant and thus cooling the battery. This integrated module integrates the thermal management module, using the flow channel plate and multiple built-in channels on it to combine the external battery circuit and external motor circuit. Because multiple built-in channels integrate the battery circuit and motor circuit on the flow channel plate, there is no need for pipes or other components to connect the units of the external battery circuit or the units of the external motor circuit. This reduces the number of components in the thermal management integrated system, simplifies assembly, improves assembly efficiency, enhances space utilization, and reduces the risk of leaks and malfunctions caused by piping, thereby improving the operational stability and reliability of the thermal management integrated device.
[0032] Of course, any product implementing this application need not specifically need to achieve all of the technical effects described above at the same time.
[0033] Other features and advantages of this application will become clear from the following detailed description of exemplary embodiments with reference to the accompanying drawings. Attached Figure Description
[0034] The accompanying drawings, which are incorporated in and form part of this specification, illustrate embodiments of the present application and, together with their description, serve to explain the principles of the present application.
[0035] Figure 1 The diagram shown is a structural schematic of the thermal management integrated system provided in an embodiment of this application;
[0036] Figure 2 The diagram shown is a schematic diagram of the connection structure between the thermal management integrated module and the compressor provided in an embodiment of this application;
[0037] Figure 3 The diagram shown is a schematic diagram of the flow channel plate provided in an embodiment of this application;
[0038] Figure 4 The diagram shown is a schematic diagram of the connection structure of the condenser and the radiator provided in an embodiment of this application;
[0039] Figure 5The diagram shown is an exploded view of the connection structure of the condenser and radiator provided in an embodiment of this application.
[0040] Explanation of reference numerals in the attached figures:
[0041] 10-Thermal Management Integrated Module, 41-Electronic Expansion Valve, 42-Compressor, 43-Condenser, 60-Radiator, 60a-Radiator Inlet, 60b-Radiator Outlet, 100-Flow Channel Plate, 101-Base, 110-First Flow Channel, 111-First Battery Interface, 112-Heat Exchange Inlet, 120-Second Flow Channel, 121-Second Battery Interface, 122-First Water Pump Interface, 123-Heat Exchange Outlet, 124-First Temperature Sensing Interface, 130-Expansion Flow Channel, 131-Battery Expansion Interface, 140-Third Flow Channel, 141-First Heat Exchange Refrigerant Interface, 142-First Compression Interface, 150-Fourth Flow Channel, 151-Second Compression Interface, 152-First Condensation Interface, 160-Fifth Flow Channel Channel, 161-Second heat exchanger refrigerant interface, 162-Second condenser interface, 163-Valve interface, 170-Sixth flow channel, 171-First motor interface, 172-First heat dissipation interface, 180-Seventh flow channel, 181-Second heat dissipation interface, 182-Second motor interface, 183-Second water pump interface, 184-Motor expansion interface, 185-Second temperature sensing interface, 200-Heat exchanger, 300-First water pump, 400-First temperature sensor, 500-Second water pump, 601-First pipeline, 602-Second pipeline, 603-Third pipeline, 604-Fourth pipeline, 605-Fifth pipeline, 606-Sixth pipeline, 701-Fixing plate, 800-Electric fan, 801-Fan shield, 900-Second temperature sensor. Detailed Implementation
[0042] Various exemplary embodiments of the present application will now be described in detail with reference to the accompanying drawings. It should be noted that, unless otherwise specifically stated, the relative arrangement, numerical expressions, and values of the components and steps set forth in these embodiments do not limit the scope of the present application.
[0043] The following description of at least one exemplary embodiment is merely illustrative and is in no way intended to limit the scope of this application and its application or use.
[0044] Techniques, methods, and equipment known to those skilled in the art may not be discussed in detail, but where appropriate, such techniques, methods, and equipment should be considered part of the specification.
[0045] In all the examples shown and discussed herein, any specific values should be interpreted as merely exemplary and not as limitations. Therefore, other examples of exemplary embodiments may have different values.
[0046] Various modifications and variations can be made to this application without departing from its spirit or scope, which will be apparent to those skilled in the art. Therefore, this application is intended to cover modifications and variations falling within the scope of the corresponding claims (the claimed technical solutions) and their equivalents. It should be noted that the embodiments provided in this application can be combined with each other without contradiction.
[0047] It should be noted that similar labels and letters in the following figures indicate similar items; therefore, once an item is defined in one figure, it does not need to be discussed further in subsequent figures.
[0048] Figure 1 The diagram shown is a structural schematic of the thermal management integrated system provided in an embodiment of this application. Figure 2 The diagram shown is a schematic diagram of the flow channel plate provided in an embodiment of this application.
[0049] This application provides a vehicle that includes a thermal management integrated system. The thermal management integrated system includes an external motor circuit, an external battery circuit, a refrigerant flow path for the vehicle, and a thermal management integrated module 10.
[0050] It is understood that the vehicles provided in the embodiments of this application may be vans, trucks, vehicle-mounted cabins, etc., and this application does not impose specific limitations on them.
[0051] In the vehicle thermal management integrated system provided in this embodiment, the specific structure of the thermal management integrated module 10 is as follows:
[0052] See Figure 1 and Figure 2 The thermal management integrated module 10 includes a flow channel plate 100, a heat exchanger 200, and a pump body. The flow channel plate 100 has multiple built-in flow channels. The heat exchanger 200 and the pump body are both integrated into the flow channel plate 100. The pump body is used to drive the coolant to circulate in the built-in flow channels. At least one built-in flow channel is used to connect with the external motor circuit, and at least one built-in flow channel is used to connect with the external battery circuit. The heat exchanger 200 is located in both the vehicle's refrigerant flow path and the external battery circuit. The flow channel plate 100 is integrally formed.
[0053] In practice, the flow channel plate 100 can be manufactured using 3D printing technology to achieve one-piece molding of the flow channel plate 100, avoiding the need for sealing components at the splicing points and reducing the risk of leakage. In addition, the bottom of the flow channel plate 100 can be connected to the vehicle via the base 101.
[0054] In this embodiment, the flow channel plate 100 serves as a carrier for integrating multiple components. The flow channel plate 100 has multiple built-in flow channels to connect the components integrated within it, forming a circulation loop. A pump body is integrated into the flow channel plate 100, driving the flow of coolant within its flow channels. A heat exchanger 200 is also integrated into the flow channel plate 100. The heat exchanger 200 primarily facilitates heat exchange between the coolant and refrigerant. Located simultaneously in the vehicle's refrigerant flow path and the external battery circuit, the external battery circuit can achieve battery cooling through the heat exchanger 200. The coolant carrying battery heat exchanges heat with the low-temperature refrigerant in the vehicle's refrigerant flow path at the heat exchanger 200, transferring heat to the refrigerant and cooling the battery. This integrated module integrates the thermal management module, connecting the external battery circuit and the external motor circuit through the flow channel plate 100 and its multiple built-in flow channels. The design integrates the external battery circuit and the external motor circuit onto the flow channel plate 100 to form the aforementioned thermal management integrated module 10. Since multiple built-in flow channels integrate the battery circuit and the motor circuit onto the flow channel plate 100, there is no need to install pipes or other components to connect the units of the external battery circuit and the units of the external motor circuit. This reduces the number of parts in the thermal management integrated system, facilitates assembly, and improves assembly efficiency. It also helps to improve the space utilization of the thermal management integrated system and reduces the risk of leakage and failure caused by pipelines, thereby improving the working stability and reliability of the thermal management integrated device.
[0055] See also Figure 1 and Figure 2 In some embodiments, the multiple built-in flow channels include a first flow channel 110 and a second flow channel 120;
[0056] The pump body includes a first water pump 300, which is integrated into the flow channel plate 100;
[0057] The first flow channel 110 is provided with a first battery interface 111 and a heat exchange water inlet interface 112. The first battery interface 111 is used to connect to the water outlet of the external battery circuit, and the heat exchange water inlet interface 112 is used to connect to the water inlet end of the heat exchanger 200.
[0058] The second flow channel 120 is provided with a second battery interface 121, a first water pump interface 122 and a heat exchange water outlet interface 123. The second battery interface 121 is used to connect to the water inlet of the external battery circuit, the heat exchange water outlet interface 123 is used to connect to the water outlet end of the heat exchanger 200, and the first water pump interface 122 is used to connect to the first water pump 300. The first water pump 300 is used to drive the flow of coolant.
[0059] In this embodiment, the coolant from the external battery circuit enters the first flow channel 110 through the outlet of the external battery circuit and the first battery interface 111. Then, it enters the heat exchanger 200 through the inlet and heat exchange inlet interface 112 to cool down and transfer heat. It then enters the second flow channel 120 through the outlet and heat exchange outlet interface 123 of the heat exchanger 200, continues to flow through the first water pump 300 to the second battery interface 121, and finally flows back into the battery circuit through the inlet of the external battery circuit, thus cooling the battery. The above path constitutes the battery coolant circulation path. The first water pump 300 drives the coolant to flow in the above battery coolant circulation path, keeping a continuous flow of low-temperature coolant to the inlet of the external battery circuit and transferring the high-heat coolant flowing from the outlet of the external battery circuit to the heat exchanger 200.
[0060] See Figure 1 and Figure 2 In some embodiments, the second flow channel 120 is further provided with a first temperature sensing interface 124; the flow channel plate 100 integrates a first temperature sensor 400; the first temperature sensor 400 is connected to the first temperature sensing interface 124 to allow its sensing end to contact the coolant in the second flow channel 120. Thus, the first temperature sensor 400 can measure the temperature of the coolant in the second flow channel 120, which is beneficial for controlling the temperature of the coolant in the second flow channel 120.
[0061] See Figure 1 and Figure 2 In some embodiments, the multiple built-in flow channels also include an expansion flow channel 130, which is provided with a battery expansion interface 131 for connecting to a battery cooling expansion tank.
[0062] Understandably, the operating pressure within the flow channel fluctuates at different times, and the pressure in the battery coolant circulation path at 300 RPM of the first water pump also varies. When the pressure in the battery coolant circulation path fluctuates, the battery cooling expansion tank can play a stabilizing role. Under different ambient temperatures, the volume of the liquid medium in the battery coolant circulation path changes, and the battery cooling expansion tank provides expansion space to accommodate these volume changes.
[0063] Figure 3 The diagram shown is a schematic diagram of the connection structure between the thermal management integrated module and the compressor provided in an embodiment of this application.
[0064] See Figures 1 to 3 In some embodiments, the refrigerant flow path of the vehicle includes an electronic expansion valve 41, a compressor 42, and a condenser 43;
[0065] The electronic expansion valve 41 is integrated into the flow channel plate 100, and the multiple built-in flow channels also include a third flow channel 140, a fourth flow channel 150 and a fifth flow channel 160;
[0066] The third flow channel 140 is provided with a first heat exchange refrigerant interface 141 and a first compression interface 142. The first heat exchange refrigerant interface 141 is used to connect to the refrigerant outlet end of the heat exchanger 200, and the first compression interface 142 is used to connect to the inlet end of the compressor 42.
[0067] The fourth flow channel 150 is provided with a second compression port 151 and a first condensation port 152. The second compression port 151 is used to connect to the outlet end of the compressor 42, and the first condensation port 152 is used to connect to the inlet end of the condenser 43.
[0068] The fifth flow channel 160 is provided with a second heat exchange refrigerant interface 161, a second condensation interface 162 and a valve interface 163. The second heat exchange refrigerant interface 161 is used to connect to the refrigerant inlet end of the heat exchanger 200, the second condensation interface 162 is used to connect to the outlet of the condenser 43, and the valve interface 163 is used to connect to the electronic expansion valve 41 to control the coolant flow rate.
[0069] In this embodiment, the coolant transmitted by the external battery circuit heats the refrigerant inside the heat exchanger 200 when it passes through the heat exchanger 200. The heated refrigerant enters the third flow channel 140 through the refrigerant outlet end of the heat exchanger 200 and the first heat exchange refrigerant interface 141, and then enters the compressor 42 through the inlet end of the compressor 42. Then, driven by the compressor 42, the refrigerant enters the fourth flow channel 150 through the outlet end of the compressor 42 and the second compression interface 151. The refrigerant enters the condenser 43 through the fourth flow channel 150 and through the first condensation interface 152 and the inlet end of the condenser 43. The condenser 43 can cool the refrigerant. The cooled refrigerant enters the fifth flow channel 160 through the outlet end of the condenser 43 and the second condensation interface 162, and then reaches the electronic expansion valve 41. After the electronic expansion valve 41 depressurizes the refrigerant, it flows back to the heat exchanger 200 through the second heat exchange refrigerant interface 161 and the refrigerant inlet end of the heat exchanger 200.
[0070] Figure 4 The diagram shown is a schematic representation of the connection structure between the condenser and the radiator provided in an embodiment of this application. Figure 5 The diagram shown is an exploded view of the connection structure of the condenser and radiator provided in an embodiment of this application.
[0071] See Figures 1 to 5 In some embodiments, the plurality of built-in channels also include a sixth channel 170 and a seventh channel 180;
[0072] The sixth flow channel 170 is provided with a first motor interface 171 and a first heat dissipation interface 172. The first motor interface 171 is used to connect with the water outlet of the external motor circuit, and the first heat dissipation interface 172 is used to connect with the water inlet end 60a of the radiator.
[0073] The seventh flow channel 180 is provided with a second heat dissipation interface 181, a second motor interface 182, and a second water pump interface 183 located between the second heat dissipation interface 181 and the second motor interface 182. The second heat dissipation interface 181 is used to connect to the outlet end 60b of the radiator, the second motor interface 182 is used to connect to the inlet of the external motor circuit, and the second water pump interface 183 is used to connect to the second water pump 500, which is used to drive the flow of coolant.
[0074] In this embodiment, the coolant from the external motor circuit enters the sixth flow channel 170 through the outlet of the external motor circuit and the first motor interface 171, and then enters the radiator 60 through the first heat dissipation interface 172 and the inlet end 60a of the radiator. The radiator 60 can cool the coolant. After cooling, the coolant enters the seventh flow channel 180 through the outlet end 60b of the radiator and the second heat dissipation interface 181. The coolant is driven to flow by the second water pump 500. Finally, the coolant flows back to the external motor circuit through the second motor interface 182 and the inlet of the external motor circuit to cool the motor. The above path constitutes the motor coolant circulation path. The second water pump 500 drives the coolant to flow in the above motor coolant circulation path, keeping a continuous flow of low-temperature coolant to the inlet of the external motor circuit and transferring the high-heat coolant flowing from the outlet of the external motor circuit to the radiator 60.
[0075] See Figure 2 and Figure 3 In some embodiments, the seventh flow channel 180 is also provided with a motor expansion interface 184, which is located between the second heat dissipation interface 181 and the second water pump interface 183. The motor expansion interface 184 is used to connect to the motor cooling expansion tank.
[0076] Understandably, the pressure within the flow channel fluctuates at different times, and the pressure in the motor coolant circulation path at 500 RPM of the second water pump also varies. When the pressure in the motor coolant circulation path changes and fluctuates, the motor cooling expansion tank can play a stabilizing role. Under different ambient temperatures, the volume of the liquid medium in the motor coolant circulation path will change, and the motor cooling expansion tank provides expansion space to accommodate these volume changes.
[0077] See Figure 2 and Figure 3In some embodiments, the seventh flow channel 180 is further provided with a second temperature sensing interface 185, which is located between the second motor interface 182 and the second water pump interface 183; the flow channel plate 100 integrates a second temperature sensor 900; the second temperature sensor 900 is connected to the second temperature sensing interface 185 to allow its sensing end to contact the medium inside the seventh flow channel 180. Thus, the first temperature sensor 400 can measure the temperature of the coolant inside the seventh flow channel 180, which is beneficial for controlling the temperature of the coolant inside the seventh flow channel 180.
[0078] For specific implementation, see Figure 1 and Figure 2 The condenser 43 and radiator 60 are located on the side of the thermal management integrated module 10. Meanwhile, the first condensing interface 152 and the second condensing interface 162 are located on the side close to the condenser 43. The first condensing interface 152 and the inlet end of the condenser 43 are connected through the first pipe 601, and the second condensing interface 162 and the outlet end of the condenser 43 are connected through the second pipe 602. The first heat dissipation interface 172 and the second heat dissipation interface 181 are located on the side close to the radiator 60. The first heat dissipation interface 172 is connected to the water inlet end 60a of the radiator through the third pipe 603, and the second heat dissipation interface 181 is connected to the water outlet end 60b of the radiator through the fourth pipe 604. In this way, the length of the pipes is reduced, costs are saved, and the risk of leakage is reduced.
[0079] For specific implementation, see Figure 1 , Figure 4 and Figure 5 To improve heat dissipation efficiency, an electronic fan 800 can also be installed on the side of the radiator 60 away from the condenser 43. In specific installation, the electronic fan 800 can be installed on the fan cover 801, which is directly connected to the side of the radiator 60 away from the condenser 43.
[0080] See Figure 1 and Figure 4 The condenser 43 and the radiator 60 can be located on the same side of the width direction of the flow channel plate 100. To improve structural stability, they can also be fixedly connected by a fixing plate 701. See [link / reference] Figure 1 and Figure 3 The compressor 42 can be installed on one side of the flow channel plate 100 along its length. The inlet end of the compressor 42 is connected to the first compression port 142 through the fifth pipe 605, and the outlet of the compressor 42 is connected to the second compression port 151 through the sixth pipe 606. The second compression port 151 is located on the side of the flow channel plate 100 near the compressor 42. The first compression port 142 is located on the side of the flow channel plate 100 near the compressor 42, which helps to shorten the length of the fifth pipe 605 and the sixth pipe 606.
[0081] In some embodiments, the thermal management integrated system is located in the vehicle chassis, while the motor cooling expansion tank and the battery cooling expansion tank are located at the top of the vehicle.
[0082] While specific embodiments of this application have been described in detail by way of examples, those skilled in the art should understand that the above examples are for illustrative purposes only and are not intended to limit the scope of this application. Those skilled in the art should understand that modifications can be made to the above embodiments without departing from the scope and spirit of this application. The scope of this application is defined by the appended claims.
Claims
1. A thermal management integrated module, characterized in that, It includes a flow channel plate, a heat exchanger, and a pump body. The flow channel plate has multiple built-in flow channels. The heat exchanger and the pump body are both integrated into the flow channel plate. The pump body is used to drive the coolant to flow in the built-in flow channels. At least one of the built-in flow channels is used to communicate with an external motor circuit, and at least one of the built-in flow channels is used to communicate with an external battery circuit. The heat exchanger is located in both the vehicle's refrigerant flow path and the external battery circuit. The flow channel plate is integrally formed.
2. The thermal management integrated module as described in claim 1, characterized in that, The plurality of built-in flow channels include a first flow channel and a second flow channel; The pump body includes a first water pump, which is integrated into the flow channel plate; The first flow channel is provided with a first battery interface and a heat exchange water inlet interface. The first battery interface is used to connect to the water outlet of the external battery circuit, and the heat exchange water inlet interface is used to connect to the water inlet end of the heat exchanger. The second flow channel is provided with a second battery interface, a first water pump interface and a heat exchange outlet interface. The second battery interface is used to connect to the water inlet of the external battery circuit, the heat exchange outlet interface is used to connect to the water outlet of the heat exchanger, and the first water pump interface is used to connect to the first water pump, which is used to drive the coolant flow.
3. The thermal management integrated module as described in claim 2, characterized in that, The second flow channel is also provided with a first temperature sensing interface; The flow channel plate integrates a first temperature sensor; The first temperature sensor is connected to the first temperature sensing interface to adapt its sensing end to contact the coolant in the second flow channel.
4. The thermal management integrated module as described in claim 2, characterized in that, The plurality of built-in flow channels also include an expansion flow channel, which is provided with a battery expansion interface for connecting to a battery cooling expansion tank.
5. The thermal management integrated module as described in claim 1, characterized in that, The refrigerant flow path of the vehicle includes an electronic expansion valve, a compressor, and a condenser; The electronic expansion valve is integrated into the flow channel plate, and the plurality of built-in flow channels also include a third flow channel, a fourth flow channel, and a fifth flow channel; The third flow channel is provided with a first heat exchange refrigerant interface and a first compression interface. The first heat exchange refrigerant interface is used to connect to the refrigerant outlet of the heat exchanger, and the first compression interface is used to connect to the inlet end of the compressor. The fourth flow channel is provided with a second compression port and a first condensation port. The second compression port is used to connect to the outlet end of the compressor, and the first condensation port is used to connect to the inlet end of the condenser. The fifth flow channel is provided with a second heat exchange refrigerant interface, a second condensation interface and a valve interface. The second heat exchange refrigerant interface is used to connect to the refrigerant inlet end of the heat exchanger, the second condensation interface is used to connect to the outlet of the condenser, and the valve interface is used to connect to the electronic expansion valve to control the coolant flow rate.
6. The thermal management integrated module as described in claim 1, characterized in that, The plurality of built-in flow channels also include a sixth flow channel and a seventh flow channel; The sixth flow channel is provided with a first motor interface and a first heat dissipation interface. The first motor interface is used to connect with the water inlet of the external motor circuit, and the first heat dissipation interface is used to connect with the water inlet end of the radiator. The seventh flow channel is provided with a second heat dissipation interface, a second motor interface, and a second water pump interface located between the second heat dissipation interface and the second motor interface. The second heat dissipation interface is used to connect to the outlet end of the radiator, the second motor interface is used to connect to the outlet of the external motor circuit, and the second water pump interface is used to connect to a first water pump, which is used to drive the flow of coolant.
7. The thermal management integrated module as described in claim 6, characterized in that, The seventh flow channel is also provided with a motor expansion interface, which is located between the second heat dissipation interface and the second water pump interface. The motor expansion interface is used to connect to the motor cooling expansion tank.
8. The thermal management integrated module as described in claim 6, characterized in that, The seventh flow channel is also provided with a second temperature sensing interface, which is located between the second motor interface and the second water pump interface. The flow channel plate integrates a second temperature sensor; The second temperature sensor is connected to the second temperature sensing interface to allow its sensing end to contact the coolant in the seventh flow channel.
9. A thermal management integrated system, characterized in that, It includes an external motor circuit, an external battery circuit, a refrigerant flow path for the vehicle, and a thermal management integrated module as described in any one of claims 1 to 8.
10. A vehicle, characterized in that, Including the thermal management integrated system as described in claim 9; The thermal management integrated system is installed in the vehicle chassis, while the motor cooling expansion tank and the battery cooling expansion tank are installed at the top of the vehicle.