An automatic filling correction transmission system
By introducing an automatic correction transmission system into the filling production line and using a laser rangefinder to adjust the bottle position, the problem of inaccurate filling nozzle positioning was solved, thus improving filling accuracy and efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- 南通海发智能科技有限公司
- Filing Date
- 2025-06-06
- Publication Date
- 2026-06-30
AI Technical Summary
In the filling production line, bottle vibration can cause inaccurate positioning of the filling nozzle, leading to waste of filling liquid.
An automatic filling correction transmission system is adopted, including a filling cylinder, a positioning and correction mechanism and an external controller. The position of the bottle is adjusted in real time using a laser rangefinder to ensure filling accuracy.
It achieves precise positioning of the filling nozzle, reduces liquid waste during filling, and improves filling efficiency.
Smart Images

Figure CN224428094U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of filling system technology, and in particular to an automatic filling correction transmission system. Background Technology
[0002] During the operation of the filling production line, the filling nozzle is often mispositioned due to factors such as the bottles to be filled and vibrations during transportation, resulting in filling outside the bottle and wasting filling liquid. Therefore, automatic bottle correction is very important.
[0003] Therefore, an automatic filling correction transmission system is provided to solve the above problems. Summary of the Invention
[0004] The main purpose of this utility model is to solve the problem in the prior art that the filling nozzle is often not accurately positioned due to factors such as the bottle to be filled and vibration during transportation, resulting in filling outside the bottle and wasting filling liquid.
[0005] This utility model provides an automatic filling correction transmission system, the automatic filling correction transmission system comprising:
[0006] A filling cylinder is provided, with a filling actuator fixedly installed on the front of the filling cylinder, positioning and correction mechanisms installed on both sides of the filling actuator, a filling production line provided at the front of the filling cylinder, a filling positioning mechanism provided above the filling production line, and an external controller. The external controller is electrically connected to the filling actuator, the filling positioning mechanism, the positioning and correction mechanism, and the filling production line.
[0007] The positioning and correction mechanism includes a first correction execution structure and a second correction execution mechanism with identical structures. The first correction execution mechanism and the second correction execution mechanism are symmetrically arranged on both sides of the filling execution mechanism. The first correction execution mechanism includes a correction telescopic rod, which is fixedly installed on the filling cylinder by a clamp. A first laser rangefinder and a second laser rangefinder are provided at the end of the correction telescopic rod near the filling execution mechanism.
[0008] Furthermore, the filling actuator includes a filling bracket, a filling nozzle, a filling pump, a filling pipe, and a filling valve. One end of the filling pipe is connected to the filling cylinder, and the other end is connected to the filling valve. The upper end of the filling valve is connected to the filling pump, and the lower end of the filling valve is connected to the filling nozzle. One end of the filling bracket is fixedly installed on the filling cylinder, and the other end of the filling bracket is supported at the filling nozzle.
[0009] Furthermore, the filling production line includes a production line support, a drive motor, drive rollers, driven rollers, and a chain plate. Drive rollers are rotatably mounted at both ends of the production line support, and several driven rollers are arranged between the two drive rollers. The driven rollers are rotatably connected to the production line support. The chain plate is wrapped around the driven rollers and the drive rollers. The drive motor is used in conjunction with the drive rollers and is fixedly mounted on the production line support. The drive shaft of the drive motor passes through the production line support to drive the drive rollers.
[0010] Furthermore, the chain plate is used to transport bottles to be filled, and filling positioning mechanisms are fixedly installed on the assembly line supports on both sides of the chain plate.
[0011] Furthermore, the filling and positioning mechanism includes several positioning drive telescopic rods and a positioning plate. The several positioning drive telescopic rods are all fixedly installed on the production line support, and the end of the positioning drive telescopic rod near the bottle to be filled is fixedly connected to the positioning plate.
[0012] Furthermore, the positioning plate has a rubber layer on the side closest to the bottle to be filled.
[0013] Furthermore, the drive motor, the filling pump, the filling valve, the correction telescopic rod, and the positioning drive telescopic rod are all electrically connected to the external controller.
[0014] Furthermore, both the first laser rangefinder and the second laser rangefinder are electrically connected to the external controller.
[0015] The automatic correction transmission system proposed in this utility model uses a second laser rangefinder to locate the bottle position. When the bottle position is inaccurate, it can provide feedback and resume filling after the bottle position is adjusted. Attached Figure Description
[0016] Figure 1 This is a partial sectional view of the front of this utility model.
[0017] Figure 2 This is a side view of the present invention.
[0018] Reference numerals in the attached drawings: 1. Filling cylinder; 2. Filling pipe; 3. Filling nozzle; 4. Filling pump; 5. Filling support; 6. Correction telescopic rod; 7. First laser rangefinder; 8. Second laser rangefinder; 9. Positioning plate; 10. Chain plate; 11. Drive roller; 12. Driven roller; 13. Bottle to be filled; 14. Production line support; 15. Drive motor; 16. Positioning drive telescopic rod. Detailed Implementation
[0019] This utility model provides an automatic filling correction transmission system, including a filling cylinder. A filling actuator is fixedly installed on the front of the filling cylinder, and positioning correction mechanisms are installed on both sides of the filling actuator. A filling production line is arranged in front of the filling cylinder, and a filling positioning mechanism is arranged above the filling production line. The system also includes an external controller, which is electrically connected to the filling actuator, the filling positioning mechanism, the positioning correction mechanism, and the filling production line. The positioning correction mechanism includes a first correction actuator and a second correction actuator with identical structures. The structure includes a first correction actuator and a second correction actuator symmetrically arranged on both sides of the filling actuator. The first correction actuator includes a correction telescopic rod, which is fixedly installed on the filling cylinder by a clamp. A first infrared rangefinder and a second infrared rangefinder are provided at the end of the correction telescopic rod near the filling actuator. The main purpose of this utility model is to solve the problem in the prior art that the filling nozzle is often inaccurately positioned due to the influence of factors such as the bottle to be filled and vibration during transportation, resulting in filling outside the bottle and wasting filling liquid.
[0020] The terms "first," "second," "third," "fourth," etc. (if present) in the specification, claims, and accompanying drawings of this utility model are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. It should be understood that such data can be interchanged where appropriate so that the embodiments described herein can be implemented in orders other than those illustrated or described herein. Furthermore, the terms "comprising" or "having" and any variations thereof are intended to cover a non-exclusive inclusion; for example, a process, method, system, product, or apparatus that comprises a series of steps or units is not necessarily limited to those steps or units explicitly listed, but may include other steps or units not explicitly listed or inherent to such processes, methods, products, or apparatus.
[0021] Example
[0022] refer to Figure 1-2 This embodiment provides an automatic filling correction transmission system, which includes:
[0023] The filling cylinder 1 has a filling actuator fixedly installed on its front side, positioning and correction mechanisms installed on both sides of the filling actuator, a filling production line set in front of the filling cylinder 1, a filling positioning mechanism set above the filling production line, and an external controller. The external controller is electrically connected to the filling actuator, the filling positioning mechanism, the positioning and correction mechanism, and the filling production line.
[0024] The positioning and correction mechanism includes a first correction execution structure and a second correction execution mechanism with identical structures. The first correction execution mechanism and the second correction execution mechanism are symmetrically arranged on both sides of the filling execution mechanism. The first correction execution mechanism includes a correction telescopic rod 6, which is fixedly installed on the filling cylinder 1 by a clamp. A first laser rangefinder 7 and a second laser rangefinder 8 are provided at the end of the correction telescopic rod 6 near the filling execution mechanism.
[0025] The filling actuator includes a filling bracket 5, a filling nozzle 3, a filling pump 4, a filling pipe 2, and a filling valve. One end of the filling pipe 2 is connected to the filling cylinder 1, and the other end is connected to the filling valve. The upper end of the filling valve is connected to the filling pump 4, and the lower end of the filling valve is connected to the filling nozzle 3. One end of the filling bracket 5 is fixedly installed on the filling cylinder 1, and the other end of the filling bracket 5 is supported at the filling nozzle 3.
[0026] The filling production line includes a production line support 14, a drive motor 15, drive rollers 11, driven rollers 12, and a chain plate 10. Drive rollers 11 are rotatably mounted at both ends of the production line support 14. Several driven rollers 12 are arranged between two drive rollers 11. The driven rollers 12 and the production line support 14 are rotatably connected. The chain plate 10 is wrapped around the driven rollers 12 and drive rollers 11. The drive motor 15 is used in conjunction with the drive rollers 11. The drive motor 15 is fixedly mounted on the production line support 14. The drive shaft of the drive motor 15 passes through the production line support 14 to drive the drive rollers 11.
[0027] The chain plate 10 is used to transport bottles 13 to be filled, and filling positioning mechanisms are fixedly installed on the assembly line brackets 14 on both sides of the chain plate 10.
[0028] The filling positioning mechanism includes several positioning drive telescopic rods 16 and a positioning plate 9. The several positioning drive telescopic rods 16 are all fixedly installed on the production line bracket 14, and the end of the positioning drive telescopic rod 16 near the bottle 13 to be filled is fixedly connected to the positioning plate 9.
[0029] A rubber layer is provided on the side of the positioning plate 9 near the bottle 13 to be filled.
[0030] The drive motor 15, filling pump 4, filling valve, correction telescopic rod 6 and positioning drive telescopic rod 16 are all electrically connected to the external controller.
[0031] Both the first laser rangefinder 7 and the second laser rangefinder 8 are electrically connected to an external controller.
[0032] The above-described embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.
Claims
1. A fill auto-correcting drive system, characterized by, include: A filling cylinder is provided, with a filling actuator fixedly installed on the front of the filling cylinder, positioning and correction mechanisms installed on both sides of the filling actuator, a filling production line provided at the front of the filling cylinder, a filling positioning mechanism provided above the filling production line, and an external controller. The external controller is electrically connected to the filling actuator, the filling positioning mechanism, the positioning and correction mechanism, and the filling production line. The positioning and correction mechanism includes a first correction actuator and a second correction actuator with identical structures. The first correction actuator and the second correction actuator are symmetrically arranged on both sides of the filling actuator. The first correction actuator includes a correction telescopic rod, which is fixedly installed on the filling cylinder by a clamp. A first laser rangefinder and a second laser rangefinder are provided at the end of the correction telescopic rod near the filling actuator.
2. The automatic filling correction transmission system according to claim 1, characterized in that, The filling actuator includes a filling bracket, a filling nozzle, a filling pump, a filling pipe, and a filling valve. One end of the filling pipe is connected to the filling cylinder, and the other end is connected to the filling valve. The upper end of the filling valve is connected to the filling pump, and the lower end of the filling valve is connected to the filling nozzle. One end of the filling bracket is fixedly installed on the filling cylinder, and the other end of the filling bracket is supported at the filling nozzle.
3. The automatic filling correction transmission system according to claim 2, characterized in that, The filling production line includes a production line support, a drive motor, drive rollers, driven rollers, and a chain plate. Drive rollers are rotatably mounted at both ends of the production line support, and several driven rollers are arranged between the two drive rollers. The driven rollers are rotatably connected to the production line support. The chain plate is wrapped around the driven rollers and the drive rollers. The drive motor is used in conjunction with the drive rollers and is fixedly mounted on the production line support. The drive shaft of the drive motor passes through the production line support to drive the drive rollers.
4. The automatic filling correction transmission system according to claim 3, characterized in that, The chain plate is used to transport bottles to be filled, and filling positioning mechanisms are fixedly installed on the assembly line supports on both sides of the chain plate.
5. The automatic filling correction transmission system according to claim 4, characterized in that, The filling and positioning mechanism includes several positioning drive telescopic rods and a positioning plate. The positioning drive telescopic rods are all fixedly installed on the production line support, and the end of the positioning drive telescopic rod near the bottle to be filled is fixedly connected to the positioning plate.
6. The automatic filling correction transmission system according to claim 5, characterized in that, The positioning plate has a rubber layer on the side closest to the bottle to be filled.
7. The automatic filling correction transmission system according to claim 6, characterized in that, The drive motor, the filling pump, the filling valve, the correction telescopic rod, and the positioning drive telescopic rod are all electrically connected to the external controller.
8. The automatic filling correction transmission system according to claim 7, characterized in that, Both the first laser rangefinder and the second laser rangefinder are electrically connected to the external controller.