An optical zoom substrate loading fixture
By designing a metal optical zoom substrate loading fixture, the problems of easy deformation and large contact area of the loading device were solved, achieving adaptive support for triangular prisms of various sizes, avoiding scratches and improving service life.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- 浙江台佳电子信息科技有限公司
- Filing Date
- 2025-07-14
- Publication Date
- 2026-06-30
AI Technical Summary
The existing loading device is prone to deformation, which can cause scratches on the triangular prism products. Furthermore, the large contact area affects product quality, and it cannot accommodate triangular prisms of various lengths.
The washing basket frame, middle washing basket rack, and side washing basket rack are made of metal. The support surface width of the support teeth does not exceed 1mm. The support position avoids the ineffective area, and the side washing basket rack can be adjusted to adapt to different sizes. The support teeth are designed at 45° to facilitate automated and manual operation.
It avoids scratches in the ineffective area of the triangular prism, improves the strength and service life of the device, adapts to triangular prisms of various sizes, ensures product quality, and facilitates automated and manual operation.
Smart Images

Figure CN224428402U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of loading fixture technology, and in particular to an optical zoom substrate loading fixture. Background Technology
[0002] After the degumming process, triangular prisms are arranged one by one into packaging boxes by employees, and then transferred to the inspection process. However, the existing loading device is made of plastic, which is easily deformed and prone to scratches. Furthermore, since the ineffective area at both ends of the triangular prism is only 1.5mm, using packaging boxes for loading results in a large contact area, affecting product quality. In addition, there are various models of triangular prisms with different lengths, so the loading device needs to be compatible with triangular prisms of various lengths to reduce costs. This application is proposed to address the above issues. Utility Model Content
[0003] The purpose of this invention is to provide an optical zoom substrate loading fixture that can avoid contact with the product surface of the triangular prism except for the ineffective areas at both ends, and can adapt to triangular prisms of various sizes and models, thus solving the problems of easy deformation and large contact area with the product in the current loading devices.
[0004] To address the aforementioned problems, this utility model provides an optical zoom substrate loading fixture, comprising a washing basket frame and a central washing basket rack and side washing basket racks for mounting on the washing basket frame. The washing basket frame, central washing basket rack, and side washing basket racks are all made of metal. At least two sets of side washing basket racks are provided, with the central washing basket rack located between the two sets of side washing basket racks. The washing basket frame is provided with an adjustment groove, allowing the side washing basket racks to adjust their mounting position within the length range of the adjustment groove, thereby adjusting the distance between the central and side washing basket racks to accommodate triangular prisms of different sizes. Both the central and side washing basket racks are provided with several support teeth, with adjacent support teeth forming a contoured support position for accommodating the end of the triangular prism. The support surface width of each support tooth does not exceed 1 mm. When loading a triangular prism, its two ends are supported by the support teeth on the central and side washing basket racks, respectively.
[0005] Preferably, the angle between the two side walls of the contour support is 45°.
[0006] According to one embodiment of the present invention, the side of the washing basket rack is provided with support teeth on one side facing the middle washing basket rack.
[0007] According to one embodiment of the present invention, support teeth are provided on both sides of the side washing basket rack, so that the installation of the side washing basket rack does not need to distinguish between the front and back, and the support teeth on both sides can be switched, thereby improving the service life of the side washing basket rack.
[0008] According to one embodiment of the present invention, a recessed area is provided between the two supporting teeth of the middle washing basket rack, and the recessed area allows the end of the triangular prism to be exposed, making it easy for manual handling.
[0009] According to one embodiment of the present invention, the bottom of the contour support has an opening to prevent the bottom edge of the triangular prism from being bumped and damaged during loading, thus avoiding defects.
[0010] According to one embodiment of the present invention, the washing basket frame is made of stainless steel.
[0011] According to one embodiment of the present invention, the middle washing basket rack and the side washing basket rack are made of stainless steel.
[0012] Stainless steel is not easily deformed and has a long service life.
[0013] According to one embodiment of the present invention, the washing basket frame is provided with fixing holes, and the intermediate washing basket rack is installed at the fixing holes through a connector.
[0014] According to one embodiment of the present invention, the bottom of the washing basket frame is provided with several positioning grooves for matching with the positioning module reserved by the automated detection mechanism.
[0015] According to one embodiment of the present invention, the washing basket frame is provided with several hollow structures, which can reduce weight and material usage.
[0016] According to one embodiment of the present invention, the washing basket frame is provided with grooves on both sides, and the grooves serve to facilitate handling.
[0017] The beneficial effects of this utility model are as follows: by setting a metal washing basket frame, a middle washing basket toothed rack, and side washing basket toothed racks, its strength is higher, it is not easy to deform, and its service life is longer, avoiding the problem of product scratches caused by deformation; by setting a side washing basket toothed rack that can adjust the installation position, it is suitable for triangular prisms of different sizes, and the adjustment is convenient and quick; in this solution, by setting support teeth, the support surface width of the support teeth does not exceed 1mm, avoiding the contact area of the triangular prism except for the 1.5mm ineffective area, avoiding the problem of product quality being affected by a large contact area. Attached Figure Description
[0018] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0019] Figure 1 A schematic diagram of the overall structure of the optical zoom substrate loading fixture;
[0020] Figure 2 A schematic diagram of the structure after the triangular prism is mounted on the optical zoom substrate mounting fixture;
[0021] Figure 3 Exploded view of the structure of the mounting fixture for the optical zoom substrate;
[0022] Figure 4 A schematic diagram of the structure of the middle washing basket rack and the side washing basket rack;
[0023] Figure 5 Front and top views of the side basket rack;
[0024] Figure 6 for Figure 5 Enlarged schematic diagram at point F in the middle. Detailed Implementation
[0025] The following description is only intended to disclose the present invention so that those skilled in the art can implement it. The embodiments in the following description are merely examples, and those skilled in the art will conceive of other obvious modifications. The basic principles of the present invention defined in the following description can be applied to other embodiments, modifications, improvements, equivalents, and other solutions that do not depart from the spirit and scope of the present invention.
[0026] Example 1:
[0027] An optical zoom substrate loading fixture, such as Figure 1 It includes a washing basket frame 1, and a middle washing basket rack 2 and a side washing basket rack 3 for mounting on the washing basket frame 1.
[0028] The washing basket frame 1, the middle washing basket rack 2, and the side washing basket rack 3 are all made of metal to improve strength. In this embodiment, the washing basket frame 1, the middle washing basket rack 2, and the side washing basket rack 3 are all made of stainless steel. Stainless steel is not easily deformed and has a long service life.
[0029] like Figure 1 , Figure 3 At least two sets of side wash basket racks 3 are provided, and the middle wash basket rack 2 is located between the two sets of side wash basket racks 3. The space between the side wash basket racks 3 and the middle wash basket rack 2 is used to load the triangular prism 4. In other embodiments, more than two sets of side wash basket racks 3 can be provided, and the number of middle wash basket racks 2 can be adjusted adaptively.
[0030] The washing basket frame 1 is a square frame in general, with the middle washing basket rack 2 and the side washing basket rack 3 set at the upper end of the washing basket frame 1.
[0031] The middle washing basket rack 2 has through holes 21 at both ends, and the washing basket frame 1 has two corresponding fixing holes 16. The middle washing basket rack 2 is installed at the fixing holes 16 through a connector. The connector can be a bolt assembly, a pin, etc.
[0032] Both ends of the side washing basket rack 3 are also provided with through holes 31. The washing basket frame 1 is provided with an adjustment groove 15. The adjustment groove 15 adopts an oblong hole. The connecting parts can also be bolt assemblies, pins, etc., with bolt assemblies being preferred. The side washing basket rack 3 can adjust its installation position within the length range of the adjustment groove 15. After adjustment, it is fixed by the connecting parts, thereby adjusting the distance between the middle washing basket rack 2 and the side washing basket rack 3 to adapt to triangular prisms of different sizes.
[0033] like Figures 3-6 Both the middle washing basket rack 2 and the side washing basket rack 3 are provided with several support teeth 5. The adjacent support teeth 5 form a contoured support position 51 for accommodating the end of the triangular prism. The support surface width of the support teeth 5 does not exceed 1 mm, preferably 1 mm, avoiding the other contact area of the triangular prism except for the 1.5 mm ineffective area. The angle between the two side walls of the contoured support position 51 is 45°. There is space between adjacent contoured support positions 51 for the gripping robot of the automated mechanism to enter.
[0034] When mounting the triangular prism, its two ends are supported by the support teeth 5 on the middle wash basket rack 2 and the side wash basket rack 3, respectively. Figure 6 The bottom of the contour support 51 has an opening to prevent the bottom edge of the triangular prism from being bumped and damaged during loading.
[0035] Preferably, such as Figure 6 The corners of the support teeth 5 are all provided with rounded corner structures with a radius of 0.2mm.
[0036] Optionally, a support tooth 5 is provided on one side of the side washing basket rack 3 facing the middle washing basket rack 2, or support teeth 5 are provided on both sides of the side washing basket rack 3.
[0037] Preferably, support teeth 5 are provided on both sides of the side washing basket rack 3, so that the installation of the side washing basket rack 3 does not need to distinguish between the front and back, and the support teeth 5 on both sides can be switched, thereby improving the service life of the side washing basket rack 3.
[0038] Example 2:
[0039] Based on Example 1, in this example, as Figure 4 A recessed area 22 is provided between the two supporting teeth 5 on both sides of the middle washing basket rack 2. The height of the supporting teeth 5 is higher than the height of the recessed area 22, so that the end of the triangular prism can be exposed, making it easy for people to pick it up from this end.
[0040] Example 3:
[0041] Based on embodiment 1 or 2, in this embodiment, the bottom of the washing basket frame 1 is provided with several positioning grooves 12 for matching with the positioning module reserved by the automated detection mechanism.
[0042] Preferably, the washing basket frame 1 has grooves 13 on both sides, which facilitates handling. The washing basket frame 1 has several hollow structures 14, which reduce weight and material usage.
[0043] Those skilled in the art should understand that the embodiments of the present invention described above and shown in the accompanying drawings are merely examples and do not limit the present invention. The purpose of the present invention has been fully and effectively achieved. The functional and structural principles of the present invention have been shown and explained in the embodiments. Without departing from the stated principles, the implementation of the present invention may have any variations and modifications.
Claims
1. An optical zoom substrate loading fixture, characterized by: The system includes a washing basket frame (1), and a middle washing basket rack (2) and a side washing basket rack (3) for mounting on the washing basket frame (1). The washing basket frame (1), the middle washing basket rack (2), and the side washing basket rack (3) are all made of metal. There are at least two sets of side washing basket racks (3). The middle washing basket rack (2) is located between the two sets of side washing basket racks (3). The washing basket frame (1) is provided with an adjustment groove (15). The side washing basket rack (3) can adjust its installation position within the length range of the adjustment groove (15), thereby adjusting the distance between the middle washing basket rack (2) and the side washing basket rack (3). The middle washing basket rack (2) and the side washing basket rack (3) are each provided with a number of support teeth (5). Adjacent support teeth (5) form a contour support position (51) for accommodating the end of a triangular prism. The support surface width of the support teeth (5) does not exceed 1 mm.
2. The optical zoom substrate loading fixture according to claim 1, characterized in that: The side wash basket rack (3) is provided with a support tooth (5) on one side facing the middle wash basket rack (2).
3. The optical zoom substrate loading fixture according to claim 1, characterized in that: Support teeth (5) are provided on both sides of the side basket rack (3).
4. The optical zoom substrate loading fixture according to claim 3, characterized in that: A recessed area (22) is provided between the two supporting teeth (5) on both sides of the intermediate washing basket rack (2).
5. The optical zoom substrate loading fixture according to claim 1 or 4, characterized in that: The bottom of the contour support (51) has an opening.
6. The optical zoom substrate loading fixture according to claim 5, characterized in that: The washing basket frame (1), the middle washing basket rack (2) and the side washing basket rack (3) are made of stainless steel.
7. The optical zoom substrate loading fixture according to claim 1, characterized in that: The washing basket frame (1) is provided with fixing holes (16), and the middle washing basket rack (2) is installed at the fixing holes (16) through a connector.
8. The optical zoom substrate loading fixture according to claim 5, characterized in that: The bottom of the washing basket frame (1) is provided with a positioning groove (12).
9. The optical zoom substrate loading fixture according to claim 8, characterized in that: The washing basket frame (1) is provided with several hollow structures (14), which can reduce weight and reduce material usage.
10. The optical zoom substrate loading fixture according to claim 9, characterized in that: The washing basket frame (1) has grooves (13) on both sides, which facilitate handling.