A fabric floating dye washing machine

Abstract

This application relates to the field of fabric processing technology, and in particular to a fabric floating dye washing machine, including a washing machine housing, a water tank inside the washing machine housing, and a plurality of first guide rollers arranged in the water tank, the first guide rollers being rotatably connected to the washing machine housing; each of the water tanks is provided with a movable roller assembly, the movable roller assembly including a mounting base, a driving component and a movable roller, the movable roller being fixedly connected to the driving component, the driving component being used to drive the movable roller to move up and down, the driving component being connected to the mounting base, the mounting base being fixedly connected to the washing machine housing, the washing machine housing being connected to a spray assembly, the spray assembly being arranged above the water tank; by setting up the movable roller assembly, the driving component can drive the movable roller to perform up and down reciprocating motion, the movement trajectory of the movable roller will cause the fabric to move up and down in the washing water, thereby achieving full contact between the fabric and the washing water, enhancing the scouring force and shearing effect of the water flow on the fabric surface, increasing the dynamic interaction between the fabric and the washing water, and improving the cleaning effect.

Description

Technical Field

[0001] This application relates to the field of fabric processing technology, and in particular to a fabric floating dye washing machine. Background Technology

[0002] In the fabric production process, washing is an essential step. Washing removes excess sizing, loose dye, and impurities from the fabric surface, making the fabric fiber structure cleaner and effectively improving the fabric's performance and appearance.

[0003] Chinese utility model patent application number 202020345766.4—a flat-width washing machine—includes a washing tank and a frame mounted on the washing tank. Multiple partitions divide the washing tank into multiple washing chambers. Within each washing chamber, a first expanding roller, a first guide roller, an adjusting roller, a second guide roller, and a second expanding roller are sequentially rotatably connected along the fabric feeding direction. A set of squeezing rollers, including a first squeezing roller and a second squeezing roller, is mounted on the frame along the length of the washing tank. The squeezing roller set is parallel to the first squeezing roller along the height direction of the frame. The first squeezing roller is rotatably connected to the frame. Sliding grooves are formed on opposite side walls of the frame along the height direction, and sliding blocks are slidably connected within these grooves. The second squeezing roller is rotatably connected between the two sliding blocks. A driving component is mounted on the frame to drive the sliding blocks to move vertically. A return flow device is installed below the squeezing roller set. This invention utilizes multiple washing chambers, a set of water-squeezing rollers, and a reflux device to perform multi-layered cleaning of fabrics, thereby improving the quality of the cleaning process.

[0004] The aforementioned fabric washing machine immerses the fabric in the washing water within the washing chamber via guide rollers and expansion rollers. The rotation of the expansion rollers and guide rollers brings the fabric into contact with the washing water, thereby removing excess sizing, loose dye, and impurities from the fabric surface. However, the contact between the fabric and the washing water is insufficient, resulting in inadequate dynamic interaction and poor cleaning performance, which in turn affects the quality of the washing process. Utility Model Content

[0005] To solve the above-mentioned technical problems, this utility model provides a fabric floating-dye washing machine, which addresses the issue that existing fabric washing machines do not achieve sufficient contact between the fabric and the washing water, resulting in poor cleaning effects. The technical solution adopted by this utility model to solve the above-mentioned technical problems is as follows:

[0006] A fabric floating dye washing machine, comprising:

[0007] The washing machine housing has several independent water tanks inside, and several first guide rollers are installed in the water tanks. The first guide rollers are rotatably connected to the washing machine housing.

[0008] A movable roller assembly, comprising a mounting base, a drive component, and a movable roller, wherein the movable roller is fixedly connected to the drive component, the drive component is used to drive the movable roller to move up and down, the drive component is connected to the mounting base, and the mounting base is fixedly connected to the washing machine housing;

[0009] A spray assembly is fixedly connected to the washing machine housing and is positioned above the water tank.

[0010] Furthermore, guide posts are fixedly provided on the upper surfaces of both sides of the mounting base, and a drive plate is slidably provided between the two guide posts.

[0011] Furthermore, the driving component includes a motor, a first gear, a second gear, a first connecting rod, a second connecting rod, and a third connecting rod. One end of the third connecting rod is fixed to the first gear, and the other end of the third connecting rod is fixedly connected to the second gear. The second gear is keyed to the second connecting rod, the second connecting rod is rotatably connected to the drive plate, the second gear meshes with the first gear, the first gear is keyed to the first connecting rod, the first connecting rod passes through the mounting base and is fixedly connected to the motor output end, and the motor is fixedly connected to the washing machine housing.

[0012] Furthermore, a first key shaft is fixedly provided at one end of the first connecting rod, the first gear is connected to the first connecting rod through the first key shaft, and the first key shaft is rotatably connected to the third connecting rod. A second key shaft is fixedly provided at one end of the second connecting rod, the second gear is connected to the second connecting rod through the second key shaft, and the second key shaft is also rotatably connected to the third connecting rod.

[0013] Furthermore, the second gear is also meshed with a gear ring, one end face of which is fixedly provided with a connecting plate, and the other end face of the connecting plate is fixedly connected to the movable roller.

[0014] Furthermore, a second guide roller is provided above the first guide roller, and the second guide roller is rotatably connected to the washing machine housing.

[0015] Furthermore, the spray assembly includes several water pipes and high-pressure nozzles, the high-pressure nozzles being connected to the water pipes, and the water pipes being connected to the washing machine housing.

[0016] Furthermore, the washing machine housing is also rotatably equipped with a first roller and a second roller, and a water receiving trough is provided below the second roller, which is fixedly connected to the washing machine housing.

[0017] The beneficial effects of this utility model are as follows: by setting up a movable roller assembly, the driving component can drive the movable roller to move up and down reciprocatingly. The movement trajectory of the movable roller will drive the fabric to move up and down in the washing water, thereby achieving full contact between the fabric and the washing water, enhancing the scouring force and shearing effect of the water flow on the fabric surface, increasing the dynamic interaction between the fabric and the washing water, improving the cleaning effect, effectively shortening the washing time required for the target cleanliness, and improving the overall cleaning efficiency. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0019] Figure 2 This is a utility model Figure 1 Enlarged 3D structural diagram of point A (movable roller assembly).

[0020] Figure 3 This is a schematic diagram of a portion of the three-dimensional structure of this utility model (movable roller assembly).

[0021] Figure 4 This is a schematic diagram of a portion of the three-dimensional structure of this utility model (movable roller assembly).

[0022] In the picture:

[0023] 1. Washing machine housing; 2. Water tank; 3. First guide roller; 4. Movable roller assembly; 41. Mounting base; 42. Drive component; 421. Motor; 422. First gear; 423. Second gear; 424. First connecting rod; 425. Second connecting rod; 426. Third connecting rod; 43. Movable roller; 5. Spray assembly; 51. Water pipe; 52. High-pressure nozzle; 6. Guide column; 7. Drive plate; 8. First key shaft; 9. Second key shaft; 10. Gear ring; 11. Connecting plate; 12. Second guide roller; 13. First roller; 14. Second roller; 15. Fabric; 16. Water receiving tank. Detailed Implementation

[0024] To make the objectives, technical solutions, and advantages of this utility model clearer, the utility model will now be described in further detail with reference to the accompanying drawings and the following embodiments, so that the public can better understand the implementation method of this utility model. The specific implementation scheme of this utility model is as follows:

[0025] like Figures 1-2As shown, a fabric floating dye washing machine includes a washing machine housing 1. The washing machine housing 1 contains several independent water tanks 2, and several first guide rollers 3 are arranged in each water tank 2. The first guide rollers 3 are rotatably connected to the washing machine housing 1. Each independent water tank 2 contains a movable roller assembly 4. The movable roller assembly 4 includes a mounting base 41, a driving component 42, and a movable roller 43. The movable roller 43 is fixedly connected to the driving component 42. The driving component 42 drives the movable roller 43 to move up and down. The driving component 42 is connected to the mounting base 41. 1. It is fixedly connected to the washing machine housing 1. The washing machine housing 1 is connected to the spray assembly 5, which is set above the water tank 2. By setting the movable roller assembly 4, the driving component 42 can drive the movable roller 43 to move up and down. The movement trajectory of the movable roller 43 will drive the fabric 15 to move up and down in the washing water, thereby achieving full contact between the fabric and the washing water, enhancing the scouring force and shearing effect of the water flow on the fabric surface, increasing the dynamic interaction between the fabric and the washing water, improving the cleaning effect, effectively shortening the washing time required for the target cleanliness, and improving the overall cleaning efficiency.

[0026] like Figure 2 As shown, it should be noted that guide posts 6 are fixedly provided on the upper surfaces of both sides of the mounting base 41, and a drive plate 7 is slidably provided between the two guide posts 6.

[0027] It should be noted that the driving component 42 includes a motor 421, a first gear 422, a second gear 423, a first connecting rod 424, a second connecting rod 425, and a third connecting rod 426. One end of the third connecting rod 426 is fixed to the first gear 422, and the other end of the third connecting rod 426 is fixedly connected to the second gear 423. The second gear 423 is keyed to the second connecting rod 425. The second connecting rod 425 is connected to the drive plate 7. The second gear 423 meshes with the first gear 422. The first gear 422 is keyed to the first connecting rod 424. The first connecting rod 424 passes through the mounting base 41 and is fixedly connected to the output end of the motor 421. The motor 421 is fixedly connected to the washing machine housing 1. This structure is mainly used to drive the movable roller 43 to perform up-and-down reciprocating motion.

[0028] Furthermore, a first key shaft 8 is fixedly provided at one end of the first connecting rod 424, the first gear 422 is connected to the first connecting rod 424 through the first key shaft 8, the first key shaft 8 is rotatably connected to the third connecting rod 426, a second key shaft 9 is fixedly provided at one end of the second connecting rod 425, the second gear 423 is connected to the second connecting rod 425 through the second key shaft 9, and the second key shaft 9 is also rotatably connected to the third connecting rod 426.

[0029] Furthermore, the second gear 423 is also meshed with a gear ring 10, one end face of which is fixedly provided with a connecting plate 11, and the other end face of the connecting plate 11 is fixedly connected to the movable roller 43.

[0030] like Figures 2-4 As shown, when motor 421 is started, it transmits power to the first connecting rod 424, driving it to rotate clockwise. This rotation drives the first gear 422 to rotate clockwise. The first gear 422 will then perform a circular motion with the center point of the connection between the first connecting rod 424 and the mounting base 41 as its center and the distance between the center point of the connection between the first connecting rod 424 and the mounting base 41 and the center point of the connection between the first connecting rod 424 and the first gear 422 as its radius. Since the third connecting rod 426 is fixedly connected between the first gear 422 and the second gear 423, the circular motion of the first gear 422 will inevitably drive the second gear 423 to also perform a circular motion. The rotation of the second gear 423 will then drive the rotation of the second connecting rod 425. The rotation of the second connecting rod 425 will drive the drive plate 7, which is rotatably connected to it, to reciprocate up and down along the guide post 6. When the first gear 422 makes a circular motion and moves to the lowest point, the lower end face of the drive plate 7 contacts the upper end face of the mounting base 41. When the first gear 422 is at the highest point, the drive plate 7 is also at the highest point of motion. When the second gear 423 makes a circular motion, it will drive the gear ring 10 to reciprocate up and down. The connecting plate 11 will also reciprocate up and down with the gear ring 10, thereby driving the movable roller 43 to reciprocate up and down. The rotation of the second gear 423 will also drive the rotation of the gear ring 10 itself. The rotation of the gear ring 10 will drive the rotation of the connecting plate 11. The rotation of the connecting plate 11 will drive the rotation of the movable roller 43, so that the movable roller 43 can rotate and reciprocate up and down at the same time.

[0031] It should be noted that several second guide rollers 12 are also provided above the first guide roller 3. The second guide rollers 12 are rotatably connected to the washing machine housing 1. This structure is mainly used to control the transport direction of the fabric in the washing machine housing 1.

[0032] It should be noted that the spray assembly 5 includes a water pipe 51 and a high-pressure nozzle 52. The high-pressure nozzle 52 is connected to the water pipe 51, and the water pipe 51 is connected to the washing machine housing 1. Both the water pipe 51 and the high-pressure nozzle 52 are located on one side of the fabric. This structure is mainly used to perform secondary cleaning on the fabric coming out of the water tank 2, rinsing off the residual washing water in the water tank 2 on the surface of the fabric. This ensures that no washing water remains on the surface of the fabric after it comes out of each water tank 2, preventing the fabric from carrying the washing water from the previous water tank 2 into the next water tank 2 and causing contamination. The water rinsed off the fabric will fall back into the corresponding water tank 2.

[0033] Furthermore, the washing machine housing 1 is also rotatably equipped with a first roller 13 and a second roller 14, and a water receiving trough 16 is provided below the second roller 14. The water receiving trough 16 is fixedly connected to the washing machine housing 1. This structure is mainly used to squeeze the water on the surface of the fabric, dehydrate the output fabric after washing, reduce the time of subsequent fabric processing steps, and improve the overall fabric processing efficiency.

[0034] The working principle and process of this utility model are as follows (taking an independent water tank 2 as an example):

[0035] The fabric first passes through the first guide roller 3 inside the washing machine housing 1. After exiting the first guide roller 3, it passes through the spray assembly 5, which washes the surface of the fabric. Then, the fabric passes through the second guide roller 12. After exiting the second guide roller 12, the fabric passes through the movable roller 43. The drive unit 42 drives the movable roller 43 to rotate and reciprocate up and down. The fabric passing through the movable roller 43 also reciprocates up and down, thus achieving full contact between the fabric and the washing water in the water tank 2. The fabric exiting the movable roller 43 passes through the spray assembly 5 again. The high-pressure nozzle 52 of the spray assembly 5 washes away the residual washing water on the surface of the fabric. Then, it passes through the second guide roller 12 and enters the next water tank 2. After being cleaned in the last water tank 2, the fabric passes through the first roller 13 and the second roller 14, and is dehydrated.

[0036] During the process of the fabric passing through the movable roller 43, the motor 421 is started, and the motor 421 transmits power to the first connecting rod 424, driving the first connecting rod 424 to rotate clockwise. The rotation of the first connecting rod 424 will drive the first gear 422 to rotate clockwise. The first gear 422 will make a circular motion with the center point of the connection between the first connecting rod 424 and the mounting base 41 as the center and the distance between the center point of the connection between the first connecting rod 424 and the mounting base 41 and the center point of the connection between the first connecting rod 424 and the first gear 422 as the radius. Since the first gear 422 and the second gear 423 are fixedly connected by the third connecting rod 426, the circular motion of the first gear 422 will inevitably drive the second gear 423 to also make a circular motion. The rotation of the second gear 423 will drive the second connecting rod 426 to rotate clockwise. The rotation of rod 425 will drive the drive plate 7, which is rotatably connected to it, to reciprocate up and down along the guide post 6. When the first gear 422 makes a circular motion and moves to the lowest point, the lower end face of the drive plate 7 contacts the upper end face of the mounting base 41. When the first gear 422 is at the highest point, the drive plate 7 is also at the highest point of its motion. When the second gear 423 makes a circular motion, it will drive the gear ring 10 to reciprocate up and down. The connecting plate 11 will also reciprocate up and down with the gear ring 10, thereby driving the movable roller 43 to reciprocate up and down. The rotation of the second gear 423 will also drive the rotation of the gear ring 10 itself. The rotation of the gear ring 10 will drive the rotation of the connecting plate 11. The rotation of the connecting plate 11 will drive the rotation of the movable roller 43, so that the movable roller 43 can rotate and reciprocate up and down at the same time.

[0037] In the description of this utility model, it should be understood that the terms "center," "upper," "lower," "left," "right," "front," "rear," "lower left," "upper right," "outer," "clockwise," and "counterclockwise," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on the scope of protection of this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance. Although this utility model has been described according to a limited number of embodiments, those skilled in the art should understand from the above description that other embodiments can be conceived within the scope of this utility model described herein.

Claims

1. A padder for washing out the colour of cloth, characterised in that, include: The washing machine housing (1) is provided with several independent water tanks (2), and several first guide rollers (3) are provided in the water tanks (2). The first guide rollers (3) are rotatably connected to the washing machine housing (1). The movable roller assembly (4) includes a mounting base (41), a drive member (42), and a movable roller (43). The movable roller (43) is fixedly connected to the drive member (42). The drive member (42) is used to drive the movable roller (43) to move up and down. The drive member (42) is connected to the mounting base (41). The mounting base (41) is fixedly connected to the washing machine housing (1). The spray assembly (5) is fixedly connected to the washing machine housing (1) and is positioned above the water tank (2).

2. A fabric levelling and washing machine as claimed in claim 1 wherein: Guide posts (6) are fixedly provided on the upper surfaces of both sides of the mounting base (41), and a drive plate (7) is slidably provided between the two guide posts (6).

3. A machine for washing out shade from cloth as claimed in claim 1 or 2 wherein: The drive component (42) includes a motor (421), a first gear (422), a second gear (423), a first connecting rod (424), a second connecting rod (425), and a third connecting rod (426). One end of the third connecting rod (426) is fixed to the first gear (422), and the other end of the third connecting rod (426) is fixedly connected to the second gear (423). The second gear (423) is keyed to the second connecting rod (425), and the second connecting rod (425) is rotatably connected to the drive plate (7). The second gear (423) meshes with the first gear (422), and the first gear (422) is keyed to the first connecting rod (424). The first connecting rod (424) passes through the mounting base (41) and is fixedly connected to the output end of the motor (421). The motor (421) is fixedly connected to the washing machine housing (1).

4. A machine for washing out shade from cloth as claimed in claim 3 wherein: A first key shaft (8) is fixedly provided at one end of the first connecting rod (424). The first gear (422) is connected to the first connecting rod (424) through the first key shaft (8). The first key shaft (8) is rotatably connected to the third connecting rod (426). A second key shaft (9) is fixedly provided at one end of the second connecting rod (425). The second gear (423) is connected to the second connecting rod (425) through the second key shaft (9). The second key shaft (9) is also rotatably connected to the third connecting rod (426).

5. A machine for washing out shade from cloth as claimed in claim 3 wherein: The second gear (423) is also meshed with a gear ring (10), one end face of which is fixedly provided with a connecting plate (11), and the other end face of the connecting plate (11) is fixedly connected to the movable roller (43).

6. A fabric levelling and washing machine as claimed in claim 1 wherein: A second guide roller (12) is also provided above the first guide roller (3), and the second guide roller (12) is rotatably connected to the washing machine housing (1).

7. A machine for washing out shades from cloth as claimed in claim 1 wherein: The spray assembly (5) includes a water pipe (51) and a high-pressure nozzle (52). The high-pressure nozzle (52) is connected to the water pipe (51), and the water pipe (51) is connected to the washing machine housing (1).

8. A fabric levelling and washing machine as claimed in claim 1 wherein: The washing machine housing (1) is also rotatably equipped with a first roller (13) and a second roller (14). A water receiving trough (16) is provided below the second roller (14), and the water receiving trough (16) is fixedly connected to the washing machine housing (1).

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