A dye liquor heating device for a dyeing vat
By designing a cylinder inlet connection component and a cylinder top connection component on the dyeing and printing vat, a stable configuration of the heater is achieved, solving the problems of uneven temperature control and complex wiring in the dyeing and printing vat, and improving the temperature control effect and safety.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- BEIJING JIAYU BOFENG TECHNOLOGY CO LTD
- Filing Date
- 2025-08-12
- Publication Date
- 2026-06-30
Smart Images

Figure CN224430997U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of dyeing and printing production equipment technology, and in particular to a dye liquor heating device for dyeing and printing vats. Background Technology
[0002] In the current dyeing process, temperature is the key control point, with a critical temperature control requirement of below 85℃. This temperature is not only a production control requirement but also a safety guarantee requirement. In actual dyeing, the temperature rise of cotton fabrics needs to be strictly controlled, specifically within 1-2℃, to prevent overheating and hardening of the fabric surface. Therefore, high precision temperature control is required in actual dyeing production. However, heating and control require heaters and temperature sensors, making the dyeing tank configuration relatively complex. The complex wiring of the heaters and sensors can affect the uniformity of temperature control within the dyeing tank. Therefore, the current configuration of the dyeing heater and dyeing tank is not conducive to the installation of a new heating improvement structure. Utility Model Content
[0003] This utility model aims to solve the technical problems in the prior art where the configuration of the dyeing heater and the dyeing vat is not conducive to the configuration of the dyeing heater and lacks a schematic diagram of the heating device that matches the existing dyeing vat, and provides a dye liquor heating device for the dyeing vat.
[0004] To solve the above-mentioned technical problems, the specific technical solution of this utility model is as follows:
[0005] A dye liquor heating device for a dyeing vat includes:
[0006] The cylinder opening connection assembly can be detachably connected to the cylinder opening of the dyeing and printing cylinder, and the cylinder opening connection assembly forms an annular arrangement position, on which heater connection ports can be evenly distributed, and heaters can be installed on the heater connection ports.
[0007] The heating end of the heater can extend towards the bottom of the dyeing vat, and the vat opening connection assembly can also connect to an isolation component. The isolation component has multiple isolation covers, and the isolation covers are provided with flow holes; and
[0008] A cylinder top connecting component, which can be fixedly connected to the isolation component and the annular arrangement position, and forms the configuration area of the heater;
[0009] The cylinder top connecting component forms a cylinder top opening that communicates with the dyeing and printing cylinder.
[0010] Specifically, the cylinder port connection assembly includes: a connecting disc;
[0011] The connecting plate is connected to the dyeing vat via a flange, and the opening of the connecting plate is smaller than the inner diameter of the dyeing vat, so that the annular arrangement position is formed above the connecting plate.
[0012] Specifically, the wiring terminals of the heater are located in the configuration area.
[0013] Specifically, the isolation component includes:
[0014] The middle section component is fixedly connected to the connecting plate;
[0015] The isolation cover is arc-shaped and is connected to the lower part of the middle section component in a rotationally symmetrical arrangement.
[0016] Specifically, the cylinder top connecting component includes:
[0017] The connecting body is connected to the middle section component via a flange;
[0018] A flared component is connected to the connecting body, and the diameter of the flared component is larger than the diameter of the connecting body.
[0019] Specifically, the configuration area is formed by the outer side of the flared component, the connecting body, and the middle section component.
[0020] Specifically, the flared component is provided with a stable connecting portion in the radial direction;
[0021] The connecting plate is provided with a positioning connection part, which is arranged adjacent to the heater.
[0022] The flared component is provided with a threaded through hole;
[0023] The stable connection part is provided with a threaded hole corresponding to the threaded through hole;
[0024] A connecting rod, wherein the two ends of the connecting rod are provided with external threads and the middle is a smooth rod body;
[0025] The second end of the connecting rod is screwed into the threaded hole;
[0026] The first end of the connecting rod extends through the threaded through hole and connects to a locking nut.
[0027] This utility model has the following beneficial effects:
[0028] In summary, this technical solution can improve upon existing dyeing vats by using an independent heating device configured through a vat opening connection assembly. A new vat opening is formed by a stable structure through a vat top connection component, which is safe and reliable. The vat opening connection assembly can independently configure multiple sets of heaters, and the configuration area of the formed heaters has sufficient space for wiring, further improving the temperature control effect. Attached Figure Description
[0029] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments.
[0030] Figure 1 This is a schematic diagram of the structure of this utility model;
[0031] Figure 2 This is a partial enlarged view of the cylinder top connecting component of this utility model;
[0032] Figure 3 An embodiment of the isolation cover configuration of this utility model.
[0033] The reference numerals in the figure are:
[0034] 10. Cylinder port connection assembly, 20. Cylinder top connection component, 1. Dyeing cylinder, 101. Circular arrangement position, 102. Heater connection port;
[0035] 2 heater, 3 heating end, 103 isolation cover, 104 flow hole;
[0036] 4. Configuration area, 5. Cylinder top port.
[0037] 110 Connecting plate, 101 Circular arrangement position, 120 Middle section component;
[0038] 201 Connecting body, 202 Flared component;
[0039] 301 Stabilizing connection part, 302 Positioning connection part, 304 Threaded through hole, 305 Threaded hole;
[0040] 306 connecting rod, 307 locking nut. Detailed Implementation
[0041] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model. It should be noted that, for ease of description, in this application, "left side" is referred to as "first end", "right side" as "second end", "upper side" as "first end", and "lower side" as "second end" in the current view. The purpose of such description is to clearly express the technical solution and should not be construed as an improper limitation of the technical solution of this application.
[0042] This utility model aims to solve the technical problems in the prior art where the configuration of the dyeing heater and the dyeing vat is not conducive to the configuration of the dyeing heater and lacks a schematic diagram of the heating device that matches the existing dyeing vat, and provides a dye liquor heating device for the dyeing vat.
[0043] For specific implementation details, please refer to [link / reference]. Figure 1 , 2 As shown in Figure 3, the system includes: a cylinder port connecting assembly 10, which can be detachably connected to the cylinder port of the dyeing and printing cylinder 1. This serves as a basic component for configuring a heating device on the existing dyeing and printing cylinder 1. For the heating structure configuration, the cylinder port connecting assembly 10 forms an annular arrangement position 101, on which heater connection ports 102 can be evenly distributed. Heaters 2 can be installed on the heater connection ports 102. Similarly, the heater connection ports 102 can also be used to install temperature sensors. The advantage of this solution is that it configures a heater-equipped component on the existing dyeing and printing cylinder 1, and... The heating end 3 of the heater 2 can extend towards the bottom of the dyeing vat 1. The vat opening connecting assembly 10 can also be connected to an isolation component. The isolation component has multiple isolation covers 103. The isolation covers 103 are provided with flow holes 104. The main function of the isolation covers 103 is to prevent the fabric from accidentally contacting the heating end 3. In a further configuration, the vat top connecting component 20 can be fixedly connected with the isolation component and the annular arrangement position 101, and form the heater configuration area 4 to stabilize the structure of the vat opening connecting assembly 10. The vat top connecting component 20 forms a vat top opening 5 that communicates with the dyeing vat 1.
[0044] In summary, this technical solution can improve upon the existing dyeing vat 1 by adopting an independent heating device, configured through the vat opening connection component 10, and forming a new vat top opening 5 through the vat top connection component 20. It is safe and reliable. The vat opening connection component 10 can independently configure multiple sets of heaters 2, and the configuration area 4 of the formed heaters has sufficient space to configure wiring, further improving the temperature control effect.
[0045] For specific implementation details, please refer to [link / reference]. Figure 1 , 2 As shown in Figure 3, the cylinder port connection assembly 10 includes a connection plate 110, which can be modified and configured using the existing flange connection structure;
[0046] The connecting plate 110 is connected to the dyeing and printing vat 1 via a flange, and the opening of the connecting plate 110 is smaller than the inner diameter of the dyeing and printing vat 1, so that an annular arrangement position 101 is formed above the connecting plate 110.
[0047] For specific implementation details, please refer to [link / reference]. Figure 1 , 2 As shown in Figures 3 and 4, the wiring terminals of heater 2 are located in configuration area 4.
[0048] For specific implementation details, please refer to [link / reference]. Figure 1 , 2 As shown in Figure 3, the isolation component includes: a middle section component 120, which is fixedly connected to the connecting plate 110; and an isolation cover 103, which is arc-shaped and connected to the lower part of the middle section component 120 in a rotationally symmetrical arrangement.
[0049] For specific implementation details, please refer to [link / reference]. Figure 1 , 2 As shown in Figure 3, the cylinder top connecting component 20 includes:
[0050] The connecting body 201 is connected to the middle section component 120 via a flange;
[0051] The flared component 202 is connected to the connecting body 201, and the diameter of the flared component 202 is larger than the diameter of the connecting body 201.
[0052] For specific implementation details, please refer to [link / reference]. Figure 1 , 2 As shown in Figures 3 and 4, the configuration area 4 is formed by the outer side of the flared component 202, the connecting body 201, and the middle section component 120.
[0053] In a specific implementation, to achieve stability of the newly configured heating device, please refer to [reference needed]. Figure 1 , 2 As shown in Figure 3, the flared component 202 is radially provided with a stable connection portion 301; the connecting plate 110 is provided with a positioning connection portion 302, which is arranged adjacent to the heater 2; the flared component 202 is provided with a threaded through hole 304; the stable connection portion 301 is provided with a threaded hole 305 corresponding to the threaded through hole 304.
[0054] The connecting rod 306 has external threads at both ends and a smooth rod body in the middle. The second end of the connecting rod 306 is screwed into the threaded hole 305, and the first end of the connecting rod 306 is connected to a locking nut 307 through the threaded through hole 304, thereby achieving a stable connection and support.
[0055] Obviously, the above embodiments are merely illustrative examples for clear explanation and are not intended to limit the implementation. Those skilled in the art will recognize that other variations or modifications can be made based on the above description. It is neither necessary nor possible to exhaustively list all possible implementations here. However, obvious variations or modifications derived therefrom are still within the protection scope of this invention.
Claims
1. A dye liquor heating device for a dyeing vat, characterized in that, include: The cylinder opening connection assembly (10) can be detachably connected to the cylinder opening of the dyeing cylinder (1), and the cylinder opening connection assembly (10) forms an annular arrangement position (101), on which heater connection ports (102) can be evenly distributed, and heaters (2) can be installed on the heater connection ports (102). The heating end (3) of the heater (2) can extend towards the bottom of the dyeing vat (1), and the vat opening connecting assembly (10) can also connect to an isolation component, the isolation component having multiple isolation covers (103), the isolation covers (103) being provided with flow holes (104); and The cylinder top connecting component (20) is able to form a fixed connection with the isolation component and the annular arrangement position (101) and form the configuration area (4) of the heater; The cylinder top connecting component (20) forms a cylinder top opening (5) that communicates with the dyeing cylinder (1).
2. The dye liquor heating device for a dyeing vat according to claim 1, characterized in that, The cylinder port connection assembly (10) includes: a connecting disc (110); The connecting plate (110) is connected to the dyeing vat (1) via a flange, and the opening of the connecting plate (110) is smaller than the inner diameter of the dyeing vat (1) so that the annular arrangement position (101) is formed above the connecting plate (110).
3. The dye liquor heating device for a dyeing vat according to claim 2, characterized in that, The wiring terminals of the heater (2) are located in the configuration area (4).
4. The dye liquor heating device for a dyeing vat according to claim 2, characterized in that, The isolation component includes: The middle section component (120) is fixedly connected to the connecting plate (110); The isolation cover (103) is arc-shaped and is connected to the lower part of the middle section component (120) in a rotationally symmetrical arrangement.
5. The dye liquor heating device for a dyeing vat according to claim 4, characterized in that, The cylinder top connecting component (20) includes: The connecting body (201) is connected to the middle section component (120) via a flange; A flared component (202) is connected to the connecting body (201), the diameter of the flared component (202) being larger than the diameter of the connecting body (201).
6. The dye liquor heating device for a dyeing vat according to claim 5, characterized in that, The configuration area (4) is formed by the outer side of the flared component (202), the connecting body (201), and the middle section component (120).
7. The dye liquor heating device for a dyeing vat according to claim 6, characterized in that, The flared component (202) is provided with a stable connecting part (301) in the radial direction; The connecting plate (110) is provided with a positioning connection part (302), which is arranged adjacent to the heater (2); The flared component (202) is provided with a threaded through hole (304); The stable connection part (301) is provided with a threaded hole (305) corresponding to the threaded through hole (304); A connecting rod (306) is provided with external threads at both ends and a smooth rod body in the middle; The second end of the connecting rod (306) is screwed into the threaded hole (305); The first end of the connecting rod (306) extends out of the threaded through hole (304) and connects to a locking nut (307).