A construction device for building exterior wall insulation layer

Abstract

This utility model belongs to the field of building exterior wall insulation layer construction technology, and discloses a building exterior wall insulation layer construction device, including two sets of hanging rails, with a lifting component between the two sets. The lifting component is equipped with a lifting platform that can move up and down, and a power component that drives its operation is set below the lifting component. A spraying component is set above the lifting platform. A guide groove is opened on the inner side of the hanging rail, and a hoop groove is set on the side of the guide groove away from the center. A tooth avoidance groove and an equidistant toothed plate are set inside the hoop groove. The lifting component includes a lifting platform, a structural shell, four sets of guide sliders, and two sets of geared discs. The power component includes a rotating shaft, a large gear, a small gear, and a servo motor. This utility model has a compact and reasonable structural design, which enables the lifting platform to move up and down between the two sets of hanging rails, and can drive the spraying component above to carry out the spraying operation of the building exterior wall insulation layer. The device has a stable structure, long service life, and a wide range of vertical movement, and has certain practicality.

Description

Technical Field

[0001] This utility model relates to the field of construction technology for building exterior wall insulation layers, specifically to a construction device for building exterior wall insulation layers. Background Technology

[0002] With the growing acceptance of energy-efficient building concepts and increasingly stringent standards, external wall insulation technology, as a core means of reducing building energy consumption, is receiving increasing attention from the industry. Polyurethane materials, with their excellent thermal insulation and waterproof properties, stand out in building external wall insulation projects. The seamless insulation layer formed by on-site spraying effectively eliminates thermal bridging, enhancing building energy efficiency, and is particularly suitable for complex architectural projects.

[0003] Currently, polyurethane spraying for building exteriors mainly relies on two methods: manual operation and purely mechanical spraying. Manual spraying heavily depends on the experience and skills of the workers, resulting in inconsistent spraying quality and difficulty in ensuring uniform insulation layer thickness. Furthermore, working at heights presents a dangerous environment and significant safety risks, making it unsuitable for large-scale, standardized building construction and incurring high safety management costs.

[0004] While purely mechanical spraying improves construction efficiency to some extent, it has significant drawbacks when applied to the exterior walls of high-rise buildings. The vertical height of high-rise building exteriors is considerable, and the lifting mechanisms of traditional mechanical spraying equipment have obvious limitations in terms of load-bearing capacity and range of motion. Because long-distance stable lifting is impossible, construction companies often need to install lifting mechanisms in sections. This not only significantly increases the complexity and cost of equipment installation and debugging, but also leads to frequent disassembly, relocation, and repositioning of the equipment, resulting in low construction efficiency. Utility Model Content

[0005] (a) Technical problems to be solved

[0006] To address the shortcomings of existing technologies, this utility model provides a construction device for building exterior wall insulation layers, which solves the problems mentioned in the background art, such as the small vertical movement range of existing devices.

[0007] (II) Technical Solution

[0008] To achieve the above-mentioned objectives, the present invention provides the following technical solution: a construction device for building exterior wall insulation layer, comprising two sets of hanging rails, a lifting assembly between the two sets, a lifting platform that can move up and down on the lifting assembly, a power assembly for driving the lifting assembly below the lifting assembly, and a spraying assembly above the lifting platform.

[0009] Preferably, the hanging rail is a vertical strip, with a guide groove on the inner side of the hanging rail, a hoop groove on the side of the guide groove away from the center, a tooth avoidance groove on one side of the hoop groove, and an equidistant tooth hole plate on the other side of the hoop groove, with multiple sets of tooth holes on the equidistant tooth hole plate.

[0010] Preferably, the lifting assembly includes a lifting platform, a structural housing, four sets of guide sliders, and two sets of geared discs. The structural housing is located below the lifting platform. Guide sliders corresponding to guide grooves are provided on both the lifting platform and the structural housing. The guide sliders are slidably engaged in the guide grooves. Rotatable geared discs are provided on both sides of the structural housing. A power assembly for driving the geared discs to rotate is provided inside the structural housing.

[0011] Preferably, the geared disc is provided with multiple sets of climbing teeth, which mesh with tooth holes. Limiting discs are provided on both sides of the geared disc, and the limiting discs are slidably engaged in the groove.

[0012] Preferably, the power assembly includes a rotating shaft, a large gear, a small gear, and a servo motor. The rotating shaft is disposed inside the structural housing and passes through the structural housing. Both ends of the rotating shaft are coaxially connected to a geared disk. A servo motor is fixedly installed inside the structural housing. The output end of the servo motor is coaxially connected to a small gear. A large gear meshes with one side of the small gear, and the large gear is coaxially connected to the rotating shaft.

[0013] Preferably, the spraying assembly includes a material tank, a nozzle, and a liquid pump. The material tank is provided on the lifting platform, the liquid pump is provided inside the material tank, and the nozzle is provided above the material tank. The nozzle is sealed to the output end of the liquid pump.

[0014] (III) Beneficial Effects

[0015] Compared with the prior art, this utility model provides a construction device for building exterior wall insulation layers, which has the following beneficial effects:

[0016] 1. The building exterior wall insulation layer construction device is equipped with hanging rails, lifting components, lifting platform and spraying components. It can make the lifting platform move up and down between two sets of hanging rails, and can drive the spraying components above to carry out the spraying operation of the building exterior wall insulation layer. The device has a stable structure, long service life, wide range of vertical movement, and certain practicality.

[0017] 2. Equipped with a hanging track and lifting components, the lifting platform is driven by the rotation of a geared disc, where the climbing teeth mesh with the tooth holes, thus driving the spraying components to move vertically up and down. The structure is stable, has a strong load-bearing capacity, and a very wide range of vertical lifting, making it suitable for long-distance insulation layer spraying operations on the exterior walls of some high-rise buildings.

[0018] 3. The system is equipped with a limit plate and a clamping groove, which can tightly clamp the geared disc and prevent it from becoming loose during rotation, thus ensuring the smooth lifting of the platform. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0020] Figure 2 This is a schematic diagram of the rail structure of this utility model;

[0021] Figure 3 This is a schematic diagram of the lifting component structure of this utility model;

[0022] Figure 4 This is a schematic diagram of the power component structure of this utility model;

[0023] Figure 5 This is a schematic diagram of the spraying component structure of this utility model.

[0024] In the diagram: 1. Hanging rail; 2. Lifting assembly; 3. Lifting platform; 4. Power assembly; 5. Spraying assembly; 6. Guide groove; 7. Hoop groove; 8. Tooth clearance groove; 9. Equidistant toothed plate; 10. Toothed hole; 11. Structural shell; 12. Guide slider; 13. Geared disc; 14. Climbing tooth; 15. Limiting disc; 16. Rotating shaft; 17. Large gear; 18. Small gear; 19. Servo motor; 20. Material bucket; 21. Spray head. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] Please see Figure 1-5 This utility model provides a technical solution:

[0027] A construction device for building exterior wall insulation includes two sets of hanging rails 1, with a lifting assembly 2 between the two sets. A lifting platform 3, capable of vertical movement, is mounted on the lifting assembly 2. A power assembly 4, which drives the lifting assembly 2, is located below the lifting assembly 2. A spraying assembly 5 is positioned above the lifting platform 3. The lifting platform 3 can raise or lower the spraying assembly 5 to spray insulation material onto the building exterior wall.

[0028] Furthermore, the hanging rail 1 is a vertical strip, and a guide groove 6 is provided on the inner side of the hanging rail 1. A hoop groove 7 is provided on the side of the guide groove 6 away from the center. A tooth clearance groove 8 is provided on one side of the hoop groove 7. An equidistant tooth hole plate 9 is provided on the other side of the hoop groove 7. Multiple sets of tooth holes 10 are provided on the equidistant tooth hole plate 9.

[0029] Furthermore, the lifting assembly 2 includes a lifting platform 3, a structural housing 11, four sets of guide sliders 12, and two sets of geared discs 13. The structural housing 11 is located below the lifting platform 3. Guide sliders 12 corresponding to guide grooves 6 are provided on both the lifting platform 3 and the structural housing 11. The guide sliders 12 are slidably engaged in the guide grooves 6. Rotatable geared discs 13 are provided on both sides of the structural housing 11. A power assembly 4 for driving the geared discs 13 to rotate is provided inside the structural housing 11.

[0030] Furthermore, the geared disc 13 is provided with multiple sets of climbing teeth 14, which mesh with the tooth holes 10. Limiting discs 15 are provided on both sides of the geared disc 13, and the limiting discs 15 are slidably engaged within the grooves 7. When the geared disc 13 rotates, a new climbing tooth 14 on one side meshes with a new tooth hole 10, and the old climbing tooth 14 that was originally engaged in the tooth hole 10 rotates out, allowing the geared disc 13 to move vertically relative to the equidistant tooth hole plate 9.

[0031] Furthermore, the power assembly 4 includes a rotating shaft 16, a large gear 17, a small gear 18, and a servo motor 19. The rotating shaft 16 is housed within the structural housing 11, extending through the housing. Both ends of the rotating shaft 16 are coaxially connected to the geared disc 13. The servo motor 19 is fixedly installed within the structural housing 11. The output end of the servo motor 19 is coaxially connected to the small gear 18. One side of the small gear 18 meshes with the large gear 17, which is coaxially connected to the rotating shaft 16. The servo motor 19 provides power to drive the small gear 18 to rotate. The small gear 18, through the large gear 17, drives the rotating shaft 16 to rotate, thereby causing the geared disc 13 to rotate. By changing the rotation direction of the servo motor 19, the rotation direction of the geared disc 13 can be changed, thus enabling the device to rise or fall.

[0032] Furthermore, the spraying assembly 5 includes a material tank 20, a nozzle 21, and a liquid pump. The material tank 20 is mounted on the lifting platform 3, and the liquid pump is installed inside the material tank 20. The nozzle 21 is mounted above the material tank 20 and is sealed to the output end of the liquid pump. The liquid pump provides power to draw the spraying slurry, and the spraying material is sprayed out from the nozzle 21 under pressure. The nozzle 21 faces the exterior wall of the building. As the lifting platform 3 rises and falls, the nozzle 21 will rise or fall steadily and uniformly, spraying the insulation material evenly onto the exterior wall of the building.

[0033] Structural Description:

[0034] Hanging rail 1: The vertical support and guide structure of the device, which is installed in a vertical strip on both sides of the building's exterior wall, providing the track foundation for the lifting and lowering movement of the entire construction device.

[0035] Lifting assembly 2: A key component connecting the lifting platform 3 and the power assembly 4, including the structural housing 11, guide slider 12, etc., and achieves the lifting function through the cooperation of the geared disc 13 and the equidistant toothed plate 9.

[0036] Lifting platform 3: Located above lifting component 2, it can move up and down along hanging rail 1. It is mainly used to support spraying component 5 and provide a stable working plane for spraying operations.

[0037] Power component 4: As the power source of the device, it consists of a rotating shaft 16, a large gear 17, a small gear 18 and a servo motor 19, providing power support for the operation of the lifting component 2.

[0038] Spraying component 5: The structure responsible for spraying the insulation material onto the building's exterior wall, including the material tank 20, the nozzle 21, and the liquid pump, is the core execution component for realizing the exterior wall insulation construction.

[0039] Guide groove 6: A groove-shaped structure formed on the inner side of the hanging rail 1, which is slidably connected to the guide slider 12 to guide the lifting component 2 to move smoothly up and down along the hanging rail 1.

[0040] Hoop groove 7: A groove set on the side of the guide groove 6 away from the center, used to install the limiting plate 15, limit the radial displacement of the geared plate 13, and ensure its stable rotation.

[0041] Tooth clearance groove 8: Located on one side of the hoop groove 7, it leaves space for the movement of the climbing teeth 14 when the gear disk 13 rotates, and prevents the teeth from interfering with each other.

[0042] Equidistant toothed plate 9: A plate-like structure installed on the other side of the hoop groove 7, with multiple sets of toothed holes 10 evenly distributed on it, which mesh with the climbing teeth 14 on the geared disc 13 to realize vertical motion transmission.

[0043] Toothed hole 10: Holes evenly distributed on the equidistant toothed hole plate 9, which cooperate with the climbing teeth 14 of the gear disk 13, and drive the lifting platform 3 to rise or fall when the two mesh.

[0044] Structural housing 11: External protective cover for lifting assembly 2, internally housing power assembly 4, and geared discs 13 installed on both sides, serving to protect internal components and provide an installation platform.

[0045] Guide slider 12: Installed on the lifting platform 3 and the structural housing 11, it is slidably engaged with the guide groove 6 to ensure that the lifting assembly 2 slides smoothly on the hanging rail 1 without deviation.

[0046] Geared disc 13: Installed on both sides of the structural housing 11, with multiple sets of climbing teeth 14 on the disc surface. Driven by the power component 4, it engages with the tooth holes 10 of the equidistant toothed plate 9 to drive the lifting platform 3 to rise and fall.

[0047] Climbing tooth 14: The tooth-like structure on the geared disc 13 meshes tightly with the tooth holes 10 of the equidistant toothed plate 9. It is the key part for realizing the relative movement between the geared disc 13 and the equidistant toothed plate 9, thereby driving the movement of the lifting platform 3.

[0048] Limiting disc 15: Located on both sides of the geared disc 13, it is slidably engaged in the hoop groove 7 to prevent the geared disc 13 from loosening during rotation and to ensure the stability of the device structure.

[0049] Rotating shaft 16: It passes through the outer shell 11 and is coaxially connected to the geared disk 13 at both ends. It is used to transmit power and drive the geared disk 13 to perform circular motion.

[0050] Large gear 17: It is coaxially mounted with the rotating shaft 16 and meshes with the small gear 18. It amplifies the torque through the gear transmission ratio and enhances the driving force when the device is raised or lowered.

[0051] Small gear 18: Coaxially connected to the output end of servo motor 19, meshing with large gear 17, transmitting the power of servo motor 19 to large gear 17, thereby driving rotating shaft 16 and geared disk 13 to rotate.

[0052] Servo motor 19: The core power output device of power component 4. After being powered on, it drives the pinion 18 to rotate. By controlling its forward and reverse rotation, the device can move up or down.

[0053] Material hopper 20: Installed on the lifting platform 3, it is used to store spray coating slurry. It is equipped with a liquid pump inside to provide material storage and transportation functions for spraying operations.

[0054] Nozzle 21: It is sealed to the output end of the liquid pump in the material tank 20, and sprays out the pressurized spray material evenly, which is directly applied to the exterior wall of the building to complete the spraying of the thermal insulation material.

[0055] Working Principle: In the power transmission stage, the power component 4 acts as the "heart" of the entire device, providing the power source for system operation. After the servo motor 19 is powered on, it converts electrical energy into mechanical energy, driving the small gear 18 at the output end to rotate. The small gear 18, through meshing transmission, drives the coaxially connected large gear 17 to rotate synchronously. Since the large gear 17 is coaxially fixed with the rotating shaft 16, the rotating shaft 16 immediately obtains torque, which in turn drives the geared disk 13 that runs through both ends of the structural shell 11 to perform circular motion. This transmission process uses gear sets to transmit power step by step, which not only ensures the stability of power transmission, but also amplifies the torque through the gear ratio of the large and small gears, providing strong power for the lifting and lowering of the device. The lifting and lowering control stage is the key to the vertical movement of the device. Two sets of hanging rails 1 are vertically installed on both sides of the building's exterior wall. The guide grooves 6 opened on their inner sides form a sliding engagement with the guide sliders 12 on the lifting component 2, providing precise guidance for the movement of the lifting platform 3 and preventing the device from deviating during the lifting and lowering process. The climbing teeth 14 on the geared disc 13 mesh tightly with the toothed holes 10 of the equidistant toothed plate 9, forming the vertical transmission mechanism of the device. When the geared disc 13 rotates under the drive of the power component 4, the climbing teeth 14 on one side disengage from the current toothed hole 10, while the new climbing teeth 14 on the other side mesh with the adjacent toothed hole 10. Through this alternating meshing, the vertical movement of the geared disc 13 relative to the equidistant toothed plate 9 is achieved. The sliding engagement structure between the limiting disc 15 and the clamping groove 7 plays an important role in this process. It tightly clamps the geared disc 13, restricting its radial displacement during rotation, effectively preventing structural instability caused by loose meshing, and ensuring a smooth and stable lifting process. By controlling the forward and reverse rotation of the servo motor 19, the rotation direction of the geared disc 13 can be flexibly adjusted, thereby realizing the upward or downward movement of the lifting platform 3. With this structural design, the device can achieve vertical lifting over ultra-long distances, meeting the construction needs of high-rise building exterior walls. In the spraying process, the spraying component 5 precisely sprays the insulation material onto the building's exterior wall surface. After the lifting platform 3 rises to the designated spraying height, the liquid pump in the material tank 20 starts, drawing the spraying slurry from the tank into the pipeline through a suction action, and then delivering it to the nozzle 21 under pressure. The nozzle 21 is aligned with the building's exterior wall, and as the lifting platform 3 rises and falls at a uniform speed, the spraying slurry is sprayed out from the nozzle 21 at a stable flow rate, forming a uniform and continuous insulation layer on the building's exterior wall surface. The stable output pressure of the liquid pump and the uniform movement of the lifting platform 3 work together to ensure that the insulation material is sprayed with consistent thickness and uniform coverage, effectively improving spraying quality and construction efficiency. Throughout the entire operation, the lifting component 2 and the spraying component 5 work in tandem. The lifting platform 3 remains stable during the rising and falling process, and the nozzle 21 always maintains a fixed distance and angle from the wall surface, avoiding spraying deviations caused by shaking, thus achieving efficient and precise spraying of the building's exterior wall insulation layer.

[0056] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A construction device for an external wall insulation layer, characterized in that: It includes two sets of hanging rails (1), a lifting assembly (2) is provided between the two sets, a lifting platform (3) that can move up and down is provided on the lifting assembly (2), a power assembly (4) that drives its operation is provided below the lifting assembly (2), and a spraying assembly (5) is provided above the lifting platform (3). The lifting assembly (2) includes a lifting platform (3), a structural housing (11), four sets of guide sliders (12) and two sets of geared discs (13). The structural housing (11) is provided below the lifting platform (3). Guide sliders (12) corresponding to the guide groove (6) are provided on both the lifting platform (3) and the structural housing (11). The guide sliders (12) are slidably engaged in the guide groove (6). Rotatable geared discs (13) are provided on both sides of the structural housing (11). A power assembly (4) for driving the geared discs (13) to rotate is provided inside the structural housing (11). The power assembly (4) includes a rotating shaft (16), a large gear (17), a small gear (18), and a servo motor (19). The rotating shaft (16) is installed inside the structural housing (11). The rotating shaft (16) passes through the structural housing (11). Both ends of the rotating shaft (16) are coaxially connected to the geared disk (13). The servo motor (19) is fixedly installed inside the structural housing (11). The output end of the servo motor (19) is coaxially connected to the small gear (18). The large gear (17) meshes with one side of the small gear (18), and the large gear (17) is coaxially connected to the rotating shaft (16).

2. The construction device for building exterior wall insulation layer according to claim 1, characterized in that: The hanging rail (1) is a vertical strip. A guide groove (6) is provided on the inner side of the hanging rail (1). A hoop groove (7) is provided on the side of the guide groove (6) away from the center. A tooth clearance groove (8) is provided on one side of the hoop groove (7). An equidistant tooth hole plate (9) is provided on the other side of the hoop groove (7). Multiple sets of tooth holes (10) are provided on the equidistant tooth hole plate (9).

3. The construction device for building exterior wall insulation layer according to claim 2, characterized in that: The geared disc (13) is provided with multiple sets of climbing teeth (14), which mesh with the tooth holes (10). Limiting discs (15) are provided on both sides of the geared disc (13), and the limiting discs (15) are slidably engaged in the hoop groove (7).

4. The construction device for building exterior wall insulation layer according to claim 3, characterized in that: The spraying assembly (5) includes a material tank (20), a nozzle (21) and a liquid pump. The material tank (20) is provided on the lifting platform (3), and a liquid pump is provided inside the material tank (20). A nozzle (21) is provided above the material tank (20), and the nozzle (21) is sealed to the output end of the liquid pump.

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