A sapphire-processed sedimentation cooling water tank

Abstract

This utility model discloses a sapphire processing settling cooling water tank, belonging to the field of sapphire processing technology. It includes a cooling water tank and a flow guide structure arranged on the cooling water tank to guide the flow direction of the cooling water, and a drainage structure arranged on one side of the cooling water tank to discharge used cooling water into the tank. In this utility model, the flow guide pipe is connected to the drain pipe of the sapphire processing cooling water, allowing the cooling water to be transported to the cooling water tank for settling through a diverter nozzle. When the cooling water enters the diverter nozzle, it is divided by a diverter plate and a flow guide hole, dispersing the cooling water onto the inclined flow guide surface. This avoids excessive water flow concentration, reduces water flow impact, and prevents the water flow from directly impacting the bottom sediment layer, minimizing disturbance to the settled particles and impurities, thereby improving the settling effect. Furthermore, the height of the diverter nozzle can be adjusted according to water level changes to prevent the nozzle from being submerged in water and to prevent excessive impact when the water falls due to the distance between the nozzle and the water surface being too great.

Description

Technical Field

[0001] This utility model relates to the field of sapphire processing technology, specifically to a sapphire processing sedimentation cooling water tank. Background Technology

[0002] A large amount of frictional heat and micro powder are generated during the cutting, grinding, rounding, or polishing of sapphire. If not controlled, this can easily lead to thermal cracking of the material, surface roughness, or equipment wear. Cooling water can be used to cool sapphire and also plays multiple roles such as lubrication, cleaning, and process optimization. During high-speed grinding, cooling water can directly flush the processing area, quickly remove heat, and prevent sapphire from developing microcracks or structural changes due to local high temperatures.

[0003] In existing technologies, during sapphire cutting or polishing, in order to reduce the waste of cooling water, the used cooling water is usually recycled and precipitated for reuse. However, when the cooling water is being drawn, the height of the drain pipe and the water tank remains constant. When the water level is low, the distance between the water surface and the drain is too far, and the impact force of the directly falling cooling water is large, which can easily impact the bottom sediment layer, disturb the particulate impurities at the bottom, and cause the sediment to be resuspended in the water, affecting the sedimentation effect. Utility Model Content

[0004] To address the aforementioned technical shortcomings, the purpose of this utility model is to provide a sapphire processing sedimentation cooling water tank, thereby solving the problem mentioned in the background art where the height of the drain pipe and the water tank remains constant, and the distance between the water surface and the drain ditch is too far, causing the directly falling cooling water to easily impact the bottom sediment layer, resulting in the sediment being resuspended in the water and affecting the sedimentation effect.

[0005] To solve the above-mentioned technical problems, the present invention adopts the following technical solution:

[0006] A sapphire processing precipitable cooling water tank includes:

[0007] Cooling water tank;

[0008] A flow guiding structure, arranged on the cooling water tank, is used to guide the flow direction of the cooling water;

[0009] The drainage structure is located on one side of the cooling water tank and is used to discharge used cooling water into the cooling water tank.

[0010] An adjustment structure is arranged on the cooling water tank and used in conjunction with the drainage structure to adjust the height of the drainage structure;

[0011] The suction structure is located on one side of the cooling water tank and is used to draw cooling water from the tank.

[0012] Preferably, the flow guiding structure includes:

[0013] A flow guide ramp is installed inside the cooling water tank;

[0014] Square tubing is placed below the cooling water tank and connected to the cooling water tank;

[0015] A sealing cap, which is fastened to the square tube, is used to seal the square tube.

[0016] Preferably, the drainage structure includes:

[0017] Drainage pipes are used to transport used cooling water;

[0018] Support plate one is fixedly sleeved on the drain pipe and arranged above the cooling water tank to support the drain pipe;

[0019] A corrugated pipe is placed at one end of the drainage pipe and connected to the drainage pipe;

[0020] The flow divider is located at one end of the bellows and is connected to the bellows.

[0021] Preferably, the drainage structure further includes:

[0022] Several flow dividers are evenly arranged inside the flow divider nozzle, and the space between two adjacent flow dividers and the inner wall of the flow divider nozzle forms a flow guide groove;

[0023] Several guide holes are opened inside the flow divider nozzle, and the guide holes are located between two adjacent flow dividers.

[0024] Preferably, the adjustment structure includes:

[0025] Support plate two is positioned above the cooling water tank;

[0026] The U-shaped seat is positioned above the second support plate;

[0027] The take-up roller is rotatably mounted inside the U-shaped seat;

[0028] The connecting rope is wound around the take-up roller, with one end of the connecting rope positioned on one side of the diverter nozzle;

[0029] The motor is located on one side of the U-shaped base, and its output end is located on one side of the take-up roller to drive the take-up roller to rotate.

[0030] Preferably, the adjustment structure further includes:

[0031] The slide is located on one side of the distributor nozzle;

[0032] A guide rod is arranged between the support plate and the guide slope, and the slide is slidably sleeved on the guide rod.

[0033] Preferably, the suction structure includes:

[0034] The suction pump is positioned above the cooling water tank;

[0035] Both the delivery pipe and the suction pipe are arranged on the suction pump;

[0036] The filter cartridge is located at one end of the suction pipe and inside the cooling water tank.

[0037] A floating assembly, arranged on the suction pipe, is used to allow the suction pipe to rise and fall with the water level.

[0038] Preferably, the floating component includes:

[0039] The float is fixedly mounted on the suction pipe;

[0040] U-shaped guide bars are arranged on the inner wall of the cooling water tank;

[0041] The limiting groove is formed inside the U-shaped guide bar;

[0042] The limiting slider is arranged on one side of the float and slidably installed in the limiting groove.

[0043] The beneficial effects of this utility model are as follows:

[0044] In this invention, the drain pipe can be connected to the drain pipe of the sapphire processing cooling water, allowing the cooling water to be delivered to the cooling water tank for sedimentation through the diverter nozzle. When the cooling water enters the diverter nozzle, it is divided by the diverter plate and the guide hole, so that the cooling water can be dispersed and fall onto the guide slope, avoiding excessive water flow concentration, thereby reducing the water flow impact force and preventing the water flow from directly impacting the bottom sediment layer, reducing disturbance to the settled particles and impurities, and thus improving the sedimentation effect. Furthermore, the height of the diverter nozzle can be adjusted according to changes in water level to prevent the diverter nozzle from being submerged in water, and to prevent the distance between the diverter nozzle and the water surface from being too far, which would cause excessive impact when the water falls.

[0045] This invention allows the pump to draw cooling water from the cooling water tank via a suction pipe, enabling the cooling water to be recycled. Furthermore, the filter cartridge further filters the cooling water. During the suction process, the float plate moves up and down with the water level, thereby moving the suction end of the suction pipe and the filter cartridge, preventing the filter cartridge from being drawn too deep and drawing in sediment from the bottom. Attached Figure Description

[0046] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0047] Figure 1 A schematic diagram of the structure of a sapphire processing sedimentation cooling water tank provided for an embodiment of this utility model;

[0048] Figure 2 A cross-sectional structural diagram of a sapphire processing sedimentation cooling water tank provided for an embodiment of this utility model;

[0049] Figure 3 A schematic diagram of the flow divider structure of a sapphire processing sedimentable cooling water tank provided in this embodiment of the present invention;

[0050] Figure 4 A cross-sectional view of the flow divider of a sapphire processing settling cooling water tank provided in this embodiment of the present invention;

[0051] Figure 5 A schematic diagram of a U-shaped guide bar structure for a sapphire processing sedimentable cooling water tank provided in this embodiment of the present invention;

[0052] Figure 6 This is a schematic diagram of the float structure of a sapphire-processed sedimentable cooling water tank, provided as an embodiment of the present invention.

[0053] Explanation of reference numerals in the attached figures:

[0054] 1. Cooling water tank; 2. Guide slope; 201. Square tube; 202. Sealing cover; 3. Drain pipe; 301. Support plate one; 302. Corrugated pipe; 303. Diverter nozzle; 304. Diverter plate; 305. Guide hole; 4. Support plate two; 401. U-shaped seat; 402. Take-up roller; 403. Connecting rope; 404. Motor; 405. Slide seat; 406. Guide rod; 5. Suction pump; 501. Conveying pipe; 502. Suction pipe; 503. Filter cartridge; 504. Float plate; 505. U-shaped guide strip; 506. Limiting groove; 507. Limiting slider. Detailed Implementation

[0055] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0056] Example 1:

[0057] like Figures 1 to 6As shown, this utility model provides a sapphire processing sedimentable cooling water tank, including: a cooling water tank 1 and a flow guiding structure arranged on the cooling water tank 1 to guide the flow direction of the cooling water, and a drainage structure arranged on one side of the cooling water tank 1 to discharge used cooling water into the cooling water tank 1.

[0058] The flow guiding structure includes a flow guiding slope 2 installed inside the cooling water tank 1, a square tube 201 arranged below and connected to the cooling water tank 1, and a sealing cap 202 fastened to the square tube 201 for sealing the square tube 201. The cooling water delivered to the cooling water tank 1 can flow along the slope of the flow guiding slope 2 to the square tube 201. By setting the flow guiding slope 2 to be inclined, the water flow can be guided to flow smoothly and the water flow impact force can be reduced.

[0059] The drainage structure includes a diversion pipe 3 for conveying used cooling water, a support plate 301 fixedly sleeved on the diversion pipe 3 and arranged above the cooling water tank 1 for supporting the diversion pipe 3, a corrugated pipe 302 arranged at one end of the diversion pipe 3 and connected to the diversion pipe 3, and a diverter nozzle 303 arranged at one end of the corrugated pipe 302 and connected to the corrugated pipe 302. The diversion pipe 3 can be connected to the drain pipe of the sapphire processing cooling water, so that the cooling water enters the diverter nozzle 303 through the diversion pipe 3 and the corrugated pipe 302, and is discharged into the cooling water tank 1 for storage through the diverter nozzle 303.

[0060] The drainage structure also includes several diversion plates 304 evenly arranged inside the diversion nozzle 303. The space between two adjacent diversion plates 304 and the inner wall of the diversion nozzle 303 forms a guide channel. Several guide holes 305 are opened inside the diversion nozzle 303. The guide holes 305 are located between two adjacent diversion plates 304. During the discharge process, the cooling water can pass through the guide channel formed by the guide holes 305 and the corresponding diversion plates 304. Under the diversion of several diversion plates 304 and several guide holes 305, the cooling water can be dispersed and flow to the guide slope 2 to avoid the water flow being too concentrated.

[0061] Example 2:

[0062] Based on Example 1, in order to enable the drainage structure to adjust its height according to changes in water level, an adjustment structure for adjusting the height of the drainage structure is arranged on the cooling water tank 1.

[0063] The adjustment structure includes a support plate 4 arranged above the cooling water tank 1, a U-shaped seat 401 arranged above the support plate 4, a take-up roller 402 rotatably installed inside the U-shaped seat 401, a connecting rope 403 wound around the take-up roller 402, one end of the connecting rope 403 arranged on one side of the diverter 303, and a motor 404 arranged on one side of the U-shaped seat 401 to drive the take-up roller 402 to rotate. The output end of the motor 404 is arranged on one side of the take-up roller 402. When the water level in the cooling water tank 1 rises, the motor 404 can be turned on to drive the take-up roller 402 to rotate, thereby winding the connecting rope 403 and pulling the diverter 303 to move upward. The corrugated pipe 302 can extend and retract to adapt to the rise and fall of the diverter 303, so that the height of the diverter 303 can be adjusted according to the change of water level.

[0064] The adjustment structure also includes a slide 405 arranged on one side of the diverter 303 and a guide rod 406 arranged between the support plate 301 and the guide slope 2. The slide 405 is slidably sleeved on the guide rod 406. The moving diverter 303 will drive the slide 405 to slide on the guide rod 406, thereby restricting the movement direction of the diverter 303.

[0065] Example 3:

[0066] Based on Example 1, in order to facilitate the use of the settled cooling water, a suction structure for suctioning the cooling water in the cooling water tank 1 is arranged on one side of the cooling water tank 1.

[0067] The suction structure includes a suction pump 5 arranged above the cooling water tank 1, a delivery pipe 501 and a suction pipe 502 arranged on the suction pump 5, a filter cylinder 503 arranged at one end of the suction pipe 502 and located inside the cooling water tank 1, and a floating component arranged on the suction pipe 502 to make the suction pipe 502 rise and fall with the water level. By turning on the suction pump 5, it can use the suction pipe 502 to extract the cooling water stored in the cooling water tank 1. The filter cylinder 503 can further filter the delivered cooling water, which is then transported to the sapphire processing area for use via the delivery pipe 501.

[0068] The floating assembly includes a float 504 fixedly sleeved on the suction pipe 502, a U-shaped guide strip 505 arranged on the inner wall of the cooling water tank 1, a limiting groove 506 opened inside the U-shaped guide strip 505, and a limiting slider 507 arranged on one side of the float 504 and slidably installed in the limiting groove 506. The float 504 rises and falls with the change of water level in the cooling water tank 1, so that the float 504 can drive the limiting slider 507 to slide in the limiting groove 506. The setting of the limiting groove 506 and the limiting slider 507 can limit the movement direction of the float 504 and prevent the float 504 from falling off the U-shaped guide strip 505. The rising and falling float 504 can drive the suction pipe 502 and the filter cylinder 503 to rise and fall, thereby preventing the suction pipe 502 from sucking up the sediment at the bottom.

[0069] Working principle:

[0070] The drain pipe 3 can be connected to the drain pipe of the sapphire processing cooling water, allowing the cooling water to enter the distributor 303 through the drain pipe 3 and the corrugated pipe 302, and then be discharged into the cooling water tank 1 for storage, allowing impurities in the cooling water to settle. During the discharge process, the cooling water can pass through the guide channel formed by the guide hole 305 and the corresponding distributor plate 304. With the diversion of several distributor plates 304 and several guide holes 305, the cooling water can be dispersed and flow towards the guide slope 2, avoiding excessive water flow concentration. At the same time, the cooling water can flow towards the square pipe 201 along the slope of the guide slope 2. By setting the guide slope 2 to be inclined, the water flow can be guided to flow smoothly, and by opening... The suction pump 5 can draw out the cooling water stored in the cooling water tank 1 through the suction pipe 502. The cooling water can be further filtered through the filter cartridge 503 and then transported to the sapphire processing area through the delivery pipe 501. The float plate 504 can be made of buoyant foam board, so that the float plate 504 will rise and fall with the change of water level in the cooling water tank 1. The rising and falling float plate 504 can drive the suction pipe 502 and the filter cartridge 503 to rise and fall, thereby preventing the suction pipe 502 from sucking up the sediment at the bottom. When it is necessary to clean the sediment, simply drain the cooling water completely and open the sealing cover 202 to remove the sediment in the square pipe 201.

[0071] When the water level in the cooling water tank 1 rises, the motor 404 can be turned on to drive the take-up roller 402 to rotate. When the take-up roller 402 rotates, it can wind up the connecting rope 403, so that the connecting rope 403 pulls the diverter 303 to move upward. The corrugated pipe 302 can extend and retract to adapt to the rise and fall of the diverter 303, so that the height of the diverter 303 can be adjusted according to the change of water level.

[0072] Obviously, those skilled in the art can make various modifications and variations to this utility model without departing from its spirit and scope. Therefore, if these modifications and variations fall within the scope of the claims of this utility model and their equivalents, this utility model also intends to include these modifications and variations.

Claims

1. A sapphire processing sedimentation cooling water tank, characterized in that, include: Cooling water tank (1); A flow guiding structure is arranged on the cooling water tank (1) to guide the flow direction of the cooling water; A drainage structure is arranged on one side of the cooling water tank (1) for discharging used cooling water into the cooling water tank (1); An adjustment structure is arranged on the cooling water tank (1) and used in conjunction with the drainage structure to adjust the height of the drainage structure; The suction structure is arranged on one side of the cooling water tank (1) and is used to suction the cooling water in the cooling water tank (1).

2. The sapphire processing sedimentation cooling water tank as described in claim 1, characterized in that, The flow guiding structure includes: The guide slope (2) is set inside the cooling water tank (1); A square tube (201) is arranged below the cooling water tank (1) and connected to the cooling water tank (1); The sealing cap (202) is fastened to the square tube (201) to seal the square tube (201).

3. The sapphire processing sedimentation cooling water tank as described in claim 1, characterized in that, The drainage structure includes: The drain pipe (3) is used to transport used cooling water; Support plate 1 (301) is fixedly sleeved on the drain pipe (3) and arranged above the cooling water tank (1) to support the drain pipe (3). A corrugated pipe (302) is arranged at one end of the drainage pipe (3) and connected to the drainage pipe (3); A diverter nozzle (303) is arranged at one end of the bellows (302) and connected to the bellows (302).

4. The sapphire processing sedimentation cooling water tank as described in claim 1, characterized in that, The drainage structure also includes: Several flow dividers (304) are evenly arranged inside the flow divider (303), and the space between two adjacent flow dividers (304) and the inner wall of the flow divider (303) forms a flow guide groove; Several guide holes (305) are opened inside the flow divider (303), and the guide holes (305) are located between two adjacent flow dividers (304).

5. A sapphire processing sedimentation cooling water tank as described in claim 1, characterized in that, The adjustment structure includes: Support plate 2 (4) is arranged above the cooling water tank (1); U-shaped seat (401) is arranged above support plate two (4); The take-up roller (402) is rotatably mounted inside the U-shaped seat (401); The connecting rope (403) is wound around the take-up roller (402), with one end of the connecting rope (403) positioned on one side of the diverter (303).

6. A sapphire processing sedimentation cooling water tank as described in claim 1, characterized in that, The adjustment structure also includes a motor (404) arranged on one side of the U-shaped seat (401) for driving the take-up roller (402) to rotate.

7. A sapphire processing sedimentation cooling water tank as described in claim 1, characterized in that, The adjustment structure further includes: A slide (405) is arranged on one side of the flow divider (303); The guide rod (406) is arranged between the support plate (301) and the guide slope (2), and the slide (405) is slidably sleeved on the guide rod (406).

8. A sapphire processing sedimentation cooling water tank as described in claim 7, characterized in that, The suction structure includes: A suction pump (5) is positioned above the cooling water tank (1); Both the delivery pipe (501) and the suction pipe (502) are arranged on the suction pump (5); The filter cartridge (503) is arranged at one end of the suction pipe (502) and located inside the cooling water tank (1).

9. A sapphire processing sedimentation cooling water tank as described in claim 8, characterized in that, The suction structure also includes a floating component arranged on the suction pipe (502) for raising and lowering the suction pipe (502) with the water level.

10. A sapphire processing sedimentation cooling water tank as described in claim 9, characterized in that, The floating component includes: The float (504) is fixedly sleeved on the suction pipe (502); U-shaped guide strips (505) are arranged on the inner wall of the cooling water tank (1); The limiting groove (506) is formed inside the U-shaped guide bar (505); The limiting slider (507) is arranged on one side of the float (504) and slidably installed in the limiting groove (506).

Images