A smart detection device for surface coating thickness on a production line

Abstract

This invention provides an intelligent detection device for surface coating thickness on a production line, belonging to the field of coating thickness detection technology. It includes a detection mechanism comprising a mounting plate, a mounting base fixedly mounted on the top of the mounting plate, an ultrasonic thickness gauge inserted into the top of the mounting base, a connecting rod connected to the output end of the ultrasonic thickness gauge via a wire, a probe fixedly mounted on the other end of the connecting rod for detecting coating thickness, and a fixing component for mounting the mounting plate on the production line. A cooling mechanism includes a heat dissipation component for cooling the probe and an adjustment component for adjusting the probe's position. The heat dissipation component includes a protruding plate fixedly mounted on the bottom of the mounting plate and a mounting cylinder fixedly mounted on the surface of the protruding plate. This invention solves the problem of traditional probes being easily affected by high temperatures, thus reducing detection accuracy, and achieves the effect of cooling the probe, avoiding the impact of high temperatures on probe accuracy.

Description

Technical Field

[0001] This utility model belongs to the field of coating thickness detection technology, specifically relating to an intelligent detection device for surface coating thickness on a production line. Background Technology

[0002] Coating thickness testing refers to measuring the thickness of a coating (such as paint, plating, etc.) on a substrate surface using specialized instruments and methods to ensure it meets design or standard requirements. Common testing methods include magnetic thickness gauges (for ferrous substrates), eddy current thickness gauges (for non-ferrous substrates), ultrasonic thickness gauges (for multi-layer coatings), and destructive measurements (such as cross-sectional microscopy). The purpose of testing is to evaluate the uniformity, corrosion resistance, and durability of the coating. It is widely used in the automotive, shipbuilding, construction, and industrial equipment industries and is a key aspect of quality control and corrosion management.

[0003] After coating the material surface, it is necessary to detect the thickness of the coating. An ultrasonic thickness gauge is a commonly used instrument for coating thickness detection. However, in actual use, attention should be paid to the influence of temperature. Since the temperature of the freshly dried coating is high, it will heat the temperature of the ultrasonic thickness gauge probe. If the probe is in a high-temperature state for a long time, the performance of its internal crystal will change, which will seriously affect the detection accuracy. Utility Model Content

[0004] The purpose of this invention is to provide an intelligent detection device for surface coating thickness on a production line, which aims to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A smart detection device for surface coating thickness on a production line, comprising:

[0007] The testing mechanism includes a mounting plate, a mounting base fixedly mounted on the top of the mounting plate, an ultrasonic thickness gauge inserted into the top of the mounting base, a connecting rod connected to the output end of the ultrasonic thickness gauge via a wire, a probe fixedly mounted on the other end of the connecting rod for detecting the coating thickness, and a fastener for mounting the mounting plate on the production line.

[0008] The cooling mechanism includes a heat dissipation component for cooling the probe and an adjustment component for adjusting the probe's position.

[0009] As a preferred embodiment of this utility model, the heat dissipation component includes a convex plate fixedly installed on the bottom of the mounting plate, a mounting cylinder fixedly installed on the surface of the convex plate, and a heat dissipation motor fixedly installed inside the mounting cylinder for heat dissipation of the probe.

[0010] As a preferred embodiment of this utility model, a push switch is embedded at the bottom of the inner cavity of the mounting base, and the output end of the push switch is electrically connected to the input end of the cooling motor.

[0011] As a preferred embodiment of this utility model, the adjusting component includes a fixing seat fixedly installed on the top of the mounting plate, and a clamping block fixedly installed on the top of the fixing seat for engaging the connecting rod.

[0012] As a preferred embodiment of this utility model, the top of the clamping block is provided with two connecting bolts, and the top of the fixing seat is provided with two threaded grooves for use with the connecting bolts.

[0013] As a preferred embodiment of this utility model, a slot is provided on the side where the fixing seat and the clamping block contact, and the size of the slot is adapted to the size of the connecting rod.

[0014] As a preferred embodiment of this utility model, the fastener includes a channel steel plate fixedly installed on the bottom of the mounting plate, a fastening stud threaded onto the channel steel plate, and a fastening plate fixedly installed on the end of the fastening stud for fixing the channel steel plate onto the production line.

[0015] Compared with the prior art, the beneficial effects of this utility model are: by using a heat dissipation component to cool the probe, the problem of traditional probes being easily affected by high temperatures and thus reducing detection accuracy is solved, achieving the effect of heat dissipation and cooling of the probe, and avoiding the impact of high temperatures on the accuracy of probe use. Attached Figure Description

[0016] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:

[0017] Figure 1 This is a schematic diagram of the overall structure of the present invention. Figure 1 ;

[0018] Figure 2 This is a schematic diagram of the overall structure of the present invention. Figure 2 ;

[0019] Figure 3 This is a schematic diagram of the heat dissipation component structure of this utility model;

[0020] Figure 4 This is a schematic diagram of the mounting base structure of this utility model;

[0021] Figure 5This is a schematic diagram of the adjustment component structure of this utility model.

[0022] In the diagram: 100, Detection mechanism; 110, Mounting plate; 120, Mounting base; 130, Ultrasonic thickness gauge; 140, Connecting rod; 150, Probe; 160, Fixing component; 161, Channel steel plate; 162, Fastening stud; 163, Fastening plate; 200, Cooling mechanism; 210, Heat dissipation component; 211, Protruding plate; 212, Mounting cylinder; 213, Heat dissipation motor; 214, Push switch; 220, Adjustment component; 221, Fixing base; 222, Clamping block; 223, Connecting bolt; 224, Threaded groove. Detailed Implementation

[0023] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0024] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0025] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.

[0026] Example

[0027] Reference Figure 1-5 This embodiment of the present invention provides an intelligent detection device for surface coating thickness on a production line, comprising:

[0028] The testing mechanism 100 includes a mounting plate 110, a mounting base 120 fixedly mounted on the top of the mounting plate 110, an ultrasonic thickness gauge 130 inserted into the top of the mounting base 120, a connecting rod 140 connected to the output end of the ultrasonic thickness gauge 130 via a wire, a probe 150 fixedly mounted on the other end of the connecting rod 140 and used for detecting the coating thickness, and a fastener 160 for mounting the mounting plate 110 on the production line.

[0029] The cooling mechanism 200 includes a heat dissipation component 210 for cooling the probe 150 and an adjustment component 220 for adjusting the position of the probe 150.

[0030] The heat dissipation component 210 is used to dissipate heat and cool the probe 150, which solves the problem that the traditional probe 150 is easily affected by high temperature and thus reduces the detection accuracy. It achieves the effect of heat dissipation and cooling of the probe 150 and avoids the high temperature affecting the accuracy of the probe 150.

[0031] Specifically, the heat dissipation component 210 includes a protruding plate 211 fixedly installed on the bottom of the mounting plate 110, a mounting cylinder 212 fixedly installed on the surface of the protruding plate 211, and a heat dissipation motor 213 fixedly installed inside the mounting cylinder 212 for heat dissipation of the probe 150.

[0032] The bottom of the ultrasonic thickness gauge 130 is inserted into the mounting base 120, so that the bottom of the ultrasonic thickness gauge 130 presses the push switch 214. After the push switch 214 is pressed, the cooling motor 213 is activated. Under the action of the cooling motor 213, air is blown towards the probe 150 to dissipate heat from the probe 150. This prevents the temperature of the freshly dried paint from being too high and heating the temperature around the probe 150, thus avoiding the temperature from being too high and affecting the detection accuracy of the probe 150.

[0033] Furthermore, a push switch 214 is embedded in the bottom of the inner cavity of the mounting base 120, and the output end of the push switch 214 is electrically connected to the input end of the cooling motor 213.

[0034] The push switch 214 is used to automatically press when the ultrasonic thickness gauge 130 is installed inside the mounting base 120, thereby automatically starting the cooling motor 213 to cool the probe 150.

[0035] Preferably, the adjusting component 220 includes a fixing base 221 fixedly mounted on the top of the mounting plate 110, and a clamping block 222 fixedly mounted on the top of the fixing base 221 for engaging the connecting rod 140.

[0036] The two connecting bolts 223 are rotated so that the bottom of the connecting bolts 223 disengages from the inside of the threaded groove 224. At this time, the clamping block 222 can be removed from the top of the fixed base 221. The connecting rod 140 is moved and the position of the probe 150 is adjusted. After the position of the probe 150 is determined, the connecting bolts 223 are tightened so that the fixed base 221 and the clamping block 222 clamp and limit the connecting rod 140. The position of the probe 150 is adjusted to facilitate the detection of materials of different sizes, so that the probe 150 is located in the middle of the material to be detected, thereby improving the detection accuracy.

[0037] Furthermore, the top of the clamping block 222 is provided with two connecting bolts 223, and the top of the fixing seat 221 is provided with two threaded grooves 224 that are used to cooperate with the connecting bolts 223.

[0038] The clamping block 222 is fixed to the top of the fixing seat 221 by the cooperation between the connecting bolt 223 and the threaded groove 224, thereby enabling the fixing seat 221 and the clamping block 222 to clamp and fix the connecting rod 140, improving the stability of the probe 150 in use.

[0039] Specifically, a slot is provided on the side where the fixing base 221 and the clamping block 222 contact, and the size of the slot is adapted to the size of the connecting rod 140.

[0040] Furthermore, the fastener 160 includes a channel steel plate 161 fixedly mounted on the bottom of the mounting plate 110, a fastening stud 162 threaded onto the channel steel plate 161, and a fastening plate 163 fixedly mounted on the end of the fastening stud 162 for fixing the channel steel plate 161 onto the production line.

[0041] The fastening stud 162 and the fastening plate 163 are used to install the channel steel plate 161 on the production line, thereby fixing the mounting plate 110 and ensuring the stability of the ultrasonic thickness gauge 130 and the probe 150.

[0042] When in use, insert the bottom of the ultrasonic thickness gauge 130 into the mounting base 120 so that the bottom of the ultrasonic thickness gauge 130 presses the push switch 214. After the push switch 214 is pressed, the cooling motor 213 will be activated. Under the action of the cooling motor 213, air is blown towards the probe 150 to dissipate heat from the probe 150.

[0043] Rotate the two connecting bolts 223 so that the bottom of the connecting bolts 223 disengages from the inside of the threaded groove 224. At this time, the clamping block 222 can be removed from the top of the fixed seat 221. Move the connecting rod 140 and adjust the position of the probe 150. After determining the position of the probe 150, tighten the connecting bolts 223 so that the fixed seat 221 and the clamping block 222 clamp and limit the connecting rod 140. Adjust the position of the probe 150.

[0044] In summary, by using the heat dissipation component 210 to cool the probe 150, the problem of the traditional probe 150 being easily affected by high temperature and thus reducing detection accuracy is solved. This achieves the effect of cooling the probe 150 and avoids the high temperature affecting the accuracy of the probe 150.

[0045] It is important to note that the constructions and arrangements of this application shown in several different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who consult this disclosure will readily understand that many modifications are possible (e.g., changes in the size, dimensions, structure, shape and proportion of various elements, as well as parameter values ​​(e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, orientation, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in this application). For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of elements may be inverted or otherwise altered, and the nature or number or position of discrete elements may be changed or altered. Therefore, all such modifications are intended to be included within the scope of this utility model. The order or sequence of any process or method steps may be changed or rearranged according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and not only structural equivalents but also equivalent structures. Without departing from the scope of this invention, other substitutions, modifications, alterations, and omissions may be made in the design, operation, and arrangement of the exemplary embodiments. Therefore, this invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.

[0046] Furthermore, in order to provide a concise description of exemplary embodiments, not all features of actual embodiments (i.e., those features that are not relevant to the best mode of carrying out the present invention as currently considered, or those features that are not relevant to implementing the present invention) may be omitted.

[0047] It should be understood that numerous specific implementation decisions can be made during the development of any practical implementation, such as in any engineering or design project. Such development efforts may be complex and time-consuming, but for those skilled in the art who benefit from this disclosure, the development effort will be a routine work of design, manufacturing, and production without requiring much experimentation.

[0048] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A production line surface coating thickness intelligent detection device, characterized in that: include, The testing mechanism (100) includes a mounting plate (110), a mounting base (120) fixedly mounted on the top of the mounting plate (110), an ultrasonic thickness gauge (130) inserted into the top of the mounting base (120), a connecting rod (140) connected to the output end of the ultrasonic thickness gauge (130) via a wire, a probe (150) fixedly mounted on the other end of the connecting rod (140) and used for detecting the coating thickness, and a fastener (160) for mounting the mounting plate (110) on the production line; The cooling mechanism (200) includes a heat dissipation component (210) for dissipating heat from the probe (150) and an adjustment component (220) for adjusting the position of the probe (150).

2. The production line surface coating thickness intelligent detection device according to claim 1, characterized in that: The heat dissipation component (210) includes a protruding plate (211) fixedly installed on the bottom of the mounting plate (110), a mounting cylinder (212) fixedly installed on the surface of the protruding plate (211), and a heat dissipation motor (213) fixedly installed inside the mounting cylinder (212) for dissipating heat from the probe (150).

3. The intelligent detection device for surface coating thickness on a production line according to claim 2, characterized in that: A push switch (214) is embedded in the bottom of the inner cavity of the mounting base (120), and the output end of the push switch (214) is electrically connected to the input end of the cooling motor (213).

4. The intelligent detection device for surface coating thickness on a production line according to claim 3, characterized in that: The adjusting component (220) includes a fixing seat (221) fixedly mounted on the top of the mounting plate (110), and a clamping block (222) fixedly mounted on the top of the fixing seat (221) for engaging the connecting rod (140).

5. The intelligent detection device for surface coating thickness on a production line according to claim 4, characterized in that: The clamping block (222) has two connecting bolts (223) on its top, and the fixing seat (221) has two threaded grooves (224) on its top that are used to engage the connecting bolts (223).

6. The intelligent detection device for surface coating thickness on a production line according to claim 5, characterized in that: The fixed base (221) and the clamping block (222) are both provided with slots on the side where they contact each other, and the size of the slots is adapted to the size of the connecting rod (140).

7. The intelligent detection device for surface coating thickness on a production line according to claim 6, characterized in that: The fastener (160) includes a channel steel plate (161) fixedly installed on the bottom of the mounting plate (110), a fastening stud (162) threaded onto the channel steel plate (161), and a fastening plate (163) fixedly installed on the end of the fastening stud (162) for fixing the channel steel plate (161) onto the production line.

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