A transformer power supply imaging device
By designing an automated transformer power supply shooting device, a four-axis robot and clamping module are used to realize the automated transfer and multi-face flipping of the transformer power supply, which solves the problem of human operation required in the existing technology and improves shooting efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HUIZHOU NOAH ELECTRONIC TECHNOLOGY CO LTD
- Filing Date
- 2025-09-18
- Publication Date
- 2026-06-30
AI Technical Summary
Existing transformer power supply imaging devices require manual transfer and multi-face rotation, resulting in low imaging efficiency.
A transformer power supply imaging device was designed, which adopts a combination of a first conveyor line, a first transfer component, a first imaging module, a second imaging module and a third imaging module. It utilizes a four-axis robot and a clamping module to realize the automated transfer and multi-face flipping of the transformer power supply, and achieves all-round detection through multiple imaging modules.
It enables automated transfer and multi-faceted inspection of transformer power supplies, avoiding manual operation and improving shooting efficiency.
Smart Images

Figure CN224439114U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of transformer power supply imaging devices, and in particular to a transformer power supply imaging device. Background Technology
[0002] With the development of technology, power transformers, a type of soft magnetic electromagnetic component, are widely used in power supply and power electronics technologies for power transmission, voltage transformation, and insulation. Power transformers require inspection via photography. Current transformer photography devices consist of a frame and a photography module connected to the frame. The photography module performs single-sided photography of the transformer, requiring manual handling to move and rotate the transformer, resulting in low photography efficiency. Utility Model Content
[0003] The purpose of this utility model is to provide a transformer power supply imaging device. A first conveyor line is installed on a frame, extending along the length of the frame and used to convey transformer power supplies. A first transfer assembly is disposed on one side of the output end of the first conveyor line. The first transfer assembly includes a first support base, a first four-axis robot, and a first clamping module. The first four-axis robot is connected to the frame via the first support base. The first four-axis robot has a first lifting rod. The first clamping module is connected to any position of the first lifting rod and is used to clamp the transformer power supply conveyed by the first conveyor line. A first imaging module is disposed on one side of the first conveyor line. Driven by the first four-axis robot, the first clamping module moves back and forth between the first conveyor line and the first imaging module. The first imaging module images the bottom of the transformer power supply in a vertical direction. A second imaging module is disposed on one side of the first imaging module. Driven by the first four-axis robot, the first clamping module moves back and forth between the first imaging module and the second imaging module. The second imaging module images the bottom of the transformer power supply in a horizontal direction. The system employs a first imaging module to photograph the peripheral wall of a transformer. A second imaging module is equipped with a rotating platform, supporting the transformer and allowing it to rotate, thus enabling the second imaging module to photograph the peripheral wall of the transformer. A third imaging module is positioned to one side of the second imaging module and photographs the pins of the transformer in a vertical direction. At least one second conveyor line is positioned to one side of the third imaging module, used to transport the transformer that has exited the third imaging module. A second transfer assembly is positioned to one side of the output end of the first conveyor line, used to transfer the transformer between the third imaging module and the second conveyor line. This fully utilizes the transfer capabilities of the first and second transfer assemblies, facilitating automated transfer and multi-face flipping of the transformer. This achieves multi-face detection of the transformer, avoiding manual transfer and multi-face flipping, and improving the imaging efficiency of the transformer imaging device.
[0004] To achieve the above objectives, this utility model provides the following technical solution: a transformer power supply imaging device, characterized in that it comprises:
[0005] frame;
[0006] A first conveyor line is installed on the frame, the first conveyor line extends along the length of the frame, and is used to convey the transformer power supply;
[0007] A first transfer assembly is disposed on one side of the output end of the first conveyor line; the first transfer assembly includes a first support base, a first four-axis robot, and a first clamping module; the first four-axis robot is connected to the frame through the first support base; the first four-axis robot is provided with a first lifting rod; the first clamping module is connected to any position of the first lifting rod and is used to clamp the transformer power supply conveyed by the first conveyor line;
[0008] The first shooting module is located on one side of the first conveyor line; the first clamping module moves back and forth between the first conveyor line and the first shooting module under the drive of the first four-axis robot; the first shooting module shoots the bottom of the transformer in the vertical direction;
[0009] The second shooting module is located on one side of the first shooting module; the first clamping module moves back and forth between the first shooting module and the second shooting module under the drive of the first four-axis robot; the second shooting module shoots the peripheral sidewall of the transformer in the horizontal direction; the second shooting module is provided with a rotating platform, the transformer is supported by the rotating platform and rotates under the rotation of the rotating platform, so that the peripheral sidewall of the transformer can be shot by the second shooting module.
[0010] The third shooting module is located on one side of the second shooting module; the third shooting module shoots the pins of the transformer in the vertical direction;
[0011] At least one second conveyor line is disposed on one side of the third imaging module; the second conveyor line is used to convey the transformer power supply that has been disconnected from the third imaging module;
[0012] The second transfer component is disposed on one side of the output end of the first conveyor line; the second transfer component is used to transfer the transformer power supply and transfer the transformer power supply between the third imaging module and the second conveyor line.
[0013] Optionally, the second shooting module is located between the first shooting module and the third shooting module, and the first shooting module, the second shooting module and the third shooting module are arranged sequentially along the length of the frame;
[0014] The first transfer component sequentially transfers the transformer power supply along the arrangement direction of the first conveyor line, the first imaging module, and the second imaging module;
[0015] The second transfer component transfers the transformer along the direction of the second shooting module, the third shooting module, and the second conveyor line.
[0016] Optionally, the first shooting module includes a first camera and a first fill light; the first camera is located below the first fill light; the shooting end of the first camera is arranged upwards;
[0017] The first transfer component transfers the transformer power supply from the first conveyor line to the first shooting module. The transformer power supply is located above the first fill light, and the bottom of the transformer power supply is directly opposite the shooting end of the first camera.
[0018] Optionally, the second shooting module includes a second camera and a second fill light; the second camera is located behind the second fill light; the shooting end of the second camera is arranged facing forward;
[0019] The first transfer component transfers the transformer power supply from the first shooting module to the second shooting module. The transformer power supply is located in front of the second fill light and on the top of the rotating platform. The transformer power supply rotates under the rotation of the rotating platform, so that all four sides of the transformer power supply can be captured by the second camera.
[0020] Optionally, the rotating platform is connected to a second clamping module, which clamps the transformer power supply that has been released from the first shooting module under pneumatic action.
[0021] The second clamping module rotates along the axis of the rotating table under the drive of the rotating table.
[0022] Optionally, the third shooting module includes a third camera, a third fill light, and a transparent docking seat; the third camera is located below the third fill light; the shooting end of the third camera is arranged upwards; the transparent docking seat is used for pin docking of the transformer power supply.
[0023] The second transfer component transfers the transformer power supply from the second shooting module to the third shooting module. The transformer power supply is located above the third fill light and is connected to the transparent docking seat. The docking configuration of the transformer power supply and the transparent docking seat can be captured by the third camera.
[0024] Optionally, the third fill light is a square fill light.
[0025] Optionally, the first clamping module includes a mounting base, a first pneumatic gripper, and two first clamping arms;
[0026] The mounting end of the first pneumatic gripper is mounted on the mounting base; the mounting base is mounted on the first lifting rod and can be mounted at any position on the first lifting rod.
[0027] The two first clamping arms are respectively installed on the clamping ends of the first pneumatic gripper, and clamp or disengage from the transformer power supply under the drive of the first pneumatic gripper.
[0028] Optionally, the second transfer assembly is disposed on one side of the input end of the second conveyor line; the second transfer assembly includes a second support base, a second four-axis robot, and a third clamping module; the second four-axis robot is connected to the frame through the second support base; the second four-axis robot is provided with a second lifting rod; the third clamping module is connected to any position of the second lifting rod and is used to clamp the transformer power supply.
[0029] Optionally, there are two second conveyor lines arranged side by side, one for defective products and one for good products.
[0030] Compared with the prior art, the beneficial effects of this utility model are:
[0031] This utility model provides a transformer power supply imaging device. A first conveyor line is installed on a frame, extending along the length of the frame and used to transport transformer power supplies. A first transfer assembly is disposed on one side of the output end of the first conveyor line. The first transfer assembly includes a first support base, a first four-axis robot, and a first clamping module. The first four-axis robot is connected to the frame via the first support base. The first four-axis robot has a first lifting rod. The first clamping module is connected to any position of the first lifting rod and is used to clamp the transformer power supply transported by the first conveyor line. A first imaging module is disposed on one side of the first conveyor line. Driven by the first four-axis robot, the first clamping module moves back and forth between the first conveyor line and the first imaging module. The first imaging module images the bottom of the transformer power supply in a vertical direction. A second imaging module is disposed on one side of the first imaging module. Driven by the first four-axis robot, the first clamping module moves back and forth between the first imaging module and the second imaging module. The second imaging module images in a horizontal direction. The transformer has a peripheral wall; the second imaging module is equipped with a rotating platform, on which the transformer is supported and rotates, allowing the peripheral wall of the transformer to be imaged by the second imaging module; a third imaging module is located on one side of the second imaging module; the third imaging module images the pins of the transformer in a vertical direction; at least one second conveyor line is located on one side of the third imaging module; the second conveyor line is used to transport the transformer that has exited the third imaging module; a second transfer component is located on one side of the output end of the first conveyor line; the second transfer component is used to transfer the transformer and transfer it between the third imaging module and the second conveyor line, making full use of the transfer capabilities of the first and second transfer components, thereby facilitating automated transfer and multi-face flipping of the transformer, achieving multi-face detection of the transformer, avoiding manual transfer and multi-face flipping of the transformer, and improving the imaging efficiency of the transformer imaging device. Attached Figure Description
[0032] To more clearly illustrate the technical solutions in the embodiments of this application, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application, and those skilled in the art can obtain other drawings based on these drawings without creative effort.
[0033] To gain a more complete understanding of this application and its beneficial effects, the following description will be provided in conjunction with the accompanying drawings. In the following description, the same reference numerals denote the same parts.
[0034] Figure 1 A schematic diagram of a transformer power supply imaging device according to an embodiment of this application is shown.
[0035] Figure 2A schematic diagram of the first transfer component of a transformer power supply imaging device according to an embodiment of this application is shown.
[0036] Figure 3 A schematic diagram of the first imaging module of a transformer imaging device according to an embodiment of this application is shown.
[0037] Figure 4 A schematic diagram of the second imaging module of a transformer power supply imaging device according to an embodiment of this application is shown.
[0038] Figure 5 A schematic diagram of the third imaging module of a transformer imaging device according to an embodiment of this application is shown.
[0039] Figure 6 A schematic diagram of the second transfer component of a transformer power supply imaging device according to an embodiment of this application is shown.
[0040] Figure label:
[0041] 100. Transformer power supply camera;
[0042] 10. Rack;
[0043] 20. First conveyor line;
[0044] 30. First transfer assembly; 31. First support base; 32. First four-axis robot; 321. First lifting rod; 33. First clamping module; 331. Mounting base; 332. First pneumatic gripper; 333. First clamping arm;
[0045] 40. First shooting module; 41. First camera; 42. First fill light;
[0046] 50. Second shooting module; 51. Rotating stage; 511. Second clamping module; 52. Second camera; 53. Second fill light;
[0047] 60. Third shooting module; 61. Third camera; 62. Third fill light; 63. Transparent docking station;
[0048] 70. Second conveyor line;
[0049] 80. Second transfer component; 81. Second support base; 82. Second four-axis robot; 821. Second lifting rod; 83. Third clamping module. Detailed Implementation
[0050] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this application, and not all of them. All other embodiments obtained by those skilled in the art based on the embodiments of this application without creative effort are within the scope of protection of this application.
[0051] Please refer to the attached document. Figures 1-6 This application provides a transformer power supply imaging device 100, which is used to perform multi-face inspection on a transformer power supply.
[0052] Please refer to the attached document. Figures 1-6In this embodiment, the transformer power supply imaging device 100 includes a frame 10, a first conveyor line 20, a first transfer assembly 30, a first imaging module 40, a second imaging module 50, a third imaging module 60, at least one second conveyor line 70, and a second transfer assembly 80. The first conveyor line 20 is mounted on the frame 10 and extends along the length of the frame 10, and is used to convey the transformer power supply. The first transfer assembly 30 is disposed on one side of the output end of the first conveyor line 20. The first transfer assembly 30 includes a first support base 31, a first four-axis robot 32, and a first clamping module 33. The four-axis robot 32 is connected to the frame 10 via a first support base 31; the four-axis robot 32 is equipped with a first lifting rod 321; a first clamping module 33 is connected to any position of the first lifting rod 321 and is used to clamp the transformer power supply conveyed by the first conveyor line 20; a first shooting module 40 is disposed on one side of the first conveyor line 20; the first clamping module 33 moves back and forth between the first conveyor line 20 and the first shooting module 40 under the drive of the four-axis robot 32; the first shooting module 40 shoots the bottom of the transformer power supply in the vertical direction; a second shooting module 50 is disposed on one side of the first shooting module 40; the first clamping module 32... 3. Driven by the first four-axis robot 32, the first shooting module 40 and the second shooting module 50 move back and forth; the second shooting module 50 shoots the peripheral wall of the transformer in the horizontal direction; the second shooting module 50 is provided with a rotating table 51, the transformer is supported by the rotating table 51 and rotates under the rotation of the rotating table 51, so that the peripheral wall of the transformer can be shot by the second shooting module 50; the third shooting module 60 is arranged on one side of the second shooting module 50; the third shooting module 60 shoots the pins of the transformer in the vertical direction; at least one second conveyor line 70 is arranged on one side of the third shooting module 60; the second conveyor... Line 70 is used to transport the transformer power supply that has been disconnected from the third shooting module 60; the second transfer component 80 is disposed on one side of the output end of the first conveyor line 20; the second transfer component 80 is used to transfer the transformer power supply and transfer the transformer power supply between the third shooting module 60 and the second conveyor line 70, making full use of the transfer of the first transfer component 30 and the second transfer component 80, thereby facilitating the automated transfer and multi-face flipping of the transformer power supply, realizing multi-face detection of the transformer power supply, avoiding the transfer and multi-face flipping of the transformer power supply under human intervention, and improving the shooting efficiency of the transformer power supply shooting device 100.
[0053] Please refer to the attached document. Figures 1-6 In this embodiment of the application, the frame 10 serves as a supporting component of the transformer power supply imaging device 100. The frame 10 is used to support the first conveyor line 20, the first transfer component 30, the first imaging module 40, the second imaging module 50, the third imaging module 60, at least one second conveyor line 70, and the second transfer component 80.
[0054] The first conveyor line 20 is installed on the frame 10. The first conveyor line 20 extends along the length of the frame 10 and is used to convey the transformer power supply to realize the automated conveying of each transformer power supply to be tested.
[0055] The first transfer assembly 30 is disposed on one side of the output end of the first conveyor line 20. The first transfer assembly 30 includes a first support base 31, a first four-axis robot 32, and a first clamping module 33. The first four-axis robot 32 is connected to the frame 10 through the first support base 31 so that the first four-axis robot 32 can be fixed to the frame 10. The first four-axis robot 32 is provided with a first lifting rod 321. The first clamping module 33 is connected to any position of the first lifting rod 321 so as to adjust the height position of the first clamping module 33 relative to the first lifting rod 321. The first clamping module 33 is used to clamp the transformer power supply conveyed by the first conveyor line 20 so that the first four-axis robot 32 can drive the transformer power supply to transfer through the first clamping module 33.
[0056] The first imaging module 40 is located on the right side of the first conveyor line 20; the first clamping module 33 moves back and forth between the first conveyor line 20 and the first imaging module 40 under the drive of the first four-axis robot 32, so that each transformer power supply can be transferred from the first conveyor line 20 to the first imaging module 40; the first imaging module 40 images the bottom of the transformer power supply in the up and down direction, so as to detect the bottom of the transformer power supply.
[0057] The second imaging module 50 is located to the right of the first imaging module 40; the first clamping module 33, driven by the first four-axis robot 32, moves back and forth between the first imaging module 40 and the second imaging module 50 to facilitate the transfer of each transformer power supply from the first imaging module 40 to the second imaging module 50; the second imaging module 50 images the peripheral wall of the transformer power supply in the horizontal direction; the second imaging module 50 is provided with a rotating platform 51, the transformer power supply is supported by the rotating platform 51 and rotates under the rotation of the rotating platform 51, so as to adjust the position of the transformer power supply so that the peripheral wall of the transformer power supply can be imaged by the second imaging module 50; thereby realizing the detection of the peripheral wall of the transformer power supply.
[0058] The third imaging module 60 is located on one side of the second imaging module 50; the third imaging module 60 captures images of the transformer pins in the vertical direction to detect the transformer pins.
[0059] At least one second conveyor line 70 is disposed on the right side of the third imaging module 60; the second conveyor line 70 is used to convey the transformer power supply that has been disconnected from the third imaging module 60, so as to transfer the transformer power supply after detection to a designated position.
[0060] The second transfer component 80 is located on the right side of the output end of the first conveyor line 20. The second transfer component 80 is used to transfer the transformer power supply between the third imaging module 60 and the second conveyor line 70, facilitating the movement of each transformer power supply from the third imaging module 60 to the second conveyor line 70. By fully utilizing the transfer capabilities of the first transfer component 30 and the second transfer component 80, automated transfer and multi-face flipping of the transformer power supply are facilitated, enabling multi-face detection of the transformer power supply. This avoids the need for manual transfer and multi-face flipping of the transformer power supply, thus improving the imaging efficiency of the transformer power supply imaging device 100.
[0061] Please refer to the attached document. Figures 1-4 In this embodiment of the application, the second shooting module 50 is located between the first shooting module 40 and the third shooting module 60, and the first shooting module 40, the second shooting module 50 and the third shooting module 60 are arranged sequentially along the length of the frame 10;
[0062] The first transfer component 30 sequentially transfers the transformer power supply along the arrangement direction of the first conveyor line 20, the first imaging module 40, and the second imaging module 50; the second transfer component 80 transfers the transformer power supply along the direction of the second imaging module 50, the third imaging module 60, and the second conveyor line 70, making full use of the transfer of the first transfer component 30 and the second transfer component 80, so that the transformer power supply can be multi-facetedly inspected by the first imaging module 40, the second imaging module 50, and the third imaging module 60.
[0063] Please refer to the attached document. Figure 1 and 3 In this embodiment, the first shooting module 40 includes a first camera 41 and a first fill light 42; the first camera 41 is located below the first fill light 42; the shooting end of the first camera 41 is arranged upwards; the first transfer component 30 transfers the transformer power supply from the first conveyor line 20 to the first shooting module 40 so that the transformer power supply is located in the first shooting module 40, above the first fill light 42, with the bottom of the transformer power supply facing the shooting end of the first camera 41, so that the first fill light 42 can provide supplementary lighting for the environment of the shooting end of the first camera 41, ensuring the shooting effect of the shooting end of the first camera 41 on the bottom of the transformer power supply, and avoiding blurry images of the bottom of the transformer power supply by the shooting end of the first camera 41.
[0064] Please refer to the attached document. Figure 1 and 4In this embodiment of the application, the second shooting module 50 includes a second camera 52 and a second fill light 53; the second camera 52 is located behind the second fill light 53; the shooting end of the second camera 52 is arranged forward so that the second fill light 53 can provide supplementary lighting to the environment of the shooting end of the second camera 52, thereby ensuring the shooting effect of the shooting end of the second camera 52 on the transformer power supply.
[0065] The first transfer component 30 transfers the transformer power supply from the first shooting module 40 to the second shooting module 50, so that the transformer power supply after being photographed by the first shooting module 40 is in the second shooting module 50. The transformer power supply is in front of the second supplementary light 53 and above the rotating platform 51. The transformer power supply rotates under the rotation of the rotating platform 51, so that all four sides of the transformer power supply can be photographed by the second camera 52, so as to realize the detection of the peripheral sidewalls of the transformer power supply.
[0066] Please refer to the attached document. Figure 1 and 2 In this embodiment, the rotating platform 51 is connected to a second clamping module 511, which clamps the transformer power supply that has detached from the first shooting module 40 under pneumatic action. This ensures the positional stability of the transformer power supply that has detached from the first shooting module 40 relative to the rotating platform 51. The second clamping module 511 rotates along the axis of the rotating platform 51 under the drive of the rotating platform 51, so that the transformer power supply that has detached from the first shooting module 40 can rotate, thereby facilitating that all four sides of the transformer power supply that has detached from the first shooting module 40 can face the second camera 52.
[0067] Please refer to the attached document. Figure 1 and 5In this embodiment, the third shooting module 60 includes a third camera 61, a third supplementary light 62, and a transparent docking seat 63. The third camera 61 is located below the third supplementary light 62. The shooting end of the third camera 61 is arranged upwards so that the third supplementary light 62 can provide supplementary lighting to the environment of the shooting end of the third camera 61, ensuring the shooting effect of the third camera 61 on the transformer power supply. The transparent docking seat 63 is used for the pin docking of the transformer power supply, so that the pins of the transformer power supply can be fixed to the transparent docking seat 63. The second transfer component 80 transfers the transformer power supply from the second shooting module 50 to the third shooting module 60 so that the transformer power supply after being shot by the second shooting module 50 can be fixed to the third shooting module 60. The transformer power supply is located above the third supplementary light 62 and docks with the transparent docking seat 63. The docking configuration of the transformer power supply and the transparent docking seat 63 can be captured by the third camera 61 to detect the pins of the transformer power supply. Optionally, the third fill light 62 is a square fill light.
[0068] Please refer to the attached document. Figures 1-2 In this embodiment, the first clamping module 33 includes a mounting base 331, a first pneumatic gripper 332, and two first clamping arms 333. The mounting end of the first pneumatic gripper 332 is mounted on the mounting base 331. The mounting base 331 is mounted on the first lifting rod 321 and can be mounted at any position on the first lifting rod 321, so that the first clamping module 33 can be installed with the first lifting rod 321 through the mounting base 331. The two first clamping arms 333 are respectively mounted on the clamping end of the first pneumatic gripper 332, and clamp or detach from the transformer power supply under the drive of the first pneumatic gripper 332, so that the transformer power supply can be fixed or detached from the two first clamping arms 333, thereby realizing the clamping or detachment of the transformer power supply by the first clamping module 33.
[0069] Please refer to the attached document. Figure 1 and 6 In this embodiment, the second transfer component 80 is disposed on the rear side of the input end of the second conveyor line 70; the second transfer component 80 includes a second support base 81, a second four-axis robot 82, and a third clamping module 83; the second four-axis robot 82 is connected to the frame 10 through the second support base 81 so that the second four-axis robot 82 is fixed to the frame 10; the second four-axis robot 82 is provided with a second lifting rod 821; the third clamping module 83 is connected to any position of the second lifting rod 821 so as to adjust the height position of the third clamping module 83 relative to the second lifting rod 821, and the third clamping module 83 is used to clamp the transformer power supply so that the second four-axis robot 82 drives the third clamping module 83 to transfer the transformer power supply, so as to realize that the second transfer component 80 transfers the transformer power supply sequentially between the second shooting module 50, the third shooting module 60, and at least one second conveyor line 70.
[0070] Please refer to the attached document. Figure 1 In this embodiment of the application, there are two second conveyor lines 70, which are arranged side by side. The two second conveyor lines 70 are respectively a defective product conveyor line and a good product conveyor line, so as to distinguish defective products and good products through the two second conveyor lines 70 respectively, and avoid the transformers of defective products and good products from being mixed together.
[0071] Compared with the prior art, the beneficial effects of this utility model are:
[0072] This utility model provides a transformer power supply imaging device 100. A first conveyor line 20 is installed on a frame 10, extending along the length of the frame 10 and used to convey a transformer power supply. A first transfer assembly 30 is disposed on one side of the output end of the first conveyor line 20. The first transfer assembly 30 includes a first support base 31, a first four-axis robot 32, and a first clamping module 33. The first four-axis robot 32 is connected to the frame 10 via the first support base 31. The first four-axis robot 32 is provided with a first lifting rod 321. The first clamping module 33 is connected to... The first lifting rod 321 is positioned at any point and is used to clamp the transformer power supply conveyed by the first conveyor line 20; the first shooting module 40 is disposed on one side of the first conveyor line 20; the first clamping module 33, driven by the first four-axis robot 32, moves back and forth between the first conveyor line 20 and the first shooting module 40; the first shooting module 40 takes pictures of the bottom of the transformer power supply in the vertical direction; the second shooting module 50 is disposed on one side of the first shooting module 40; the first clamping module 33, driven by the first four-axis robot 32, moves back and forth between the first shooting module 40 and the second shooting module 50; the first... The second imaging module 50 captures images of the peripheral wall of the transformer in a horizontal direction. The second imaging module 50 is equipped with a rotating platform 51, on which the transformer is supported and rotates, allowing the peripheral wall of the transformer to be captured by the second imaging module 50. A third imaging module 60 is located on one side of the second imaging module 50. The third imaging module 60 captures images of the transformer's pins in a vertical direction. At least one second conveyor line 70 is located on one side of the third imaging module 60. The second conveyor line 70 is used to transport components that have exited the third imaging module 60. The transformer power supply; the second transfer component 80 is disposed on one side of the output end of the first conveyor line 20; the second transfer component 80 is used to transfer the transformer power supply and transfer the transformer power supply to the third shooting module 60 and the second conveyor line 70, making full use of the transfer of the first transfer component 30 and the second transfer component 80, thereby facilitating the automated transfer and multi-face flipping of the transformer power supply, so as to realize the multi-face detection of the transformer power supply, avoid the transfer and multi-face flipping of the transformer power supply under human action, and improve the shooting efficiency of the transformer power supply shooting device 100.
[0073] In the above embodiments, the descriptions of each embodiment have different focuses. For parts not described in detail in a certain embodiment, please refer to the relevant descriptions in other embodiments.
[0074] In the description of this application, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, features defined with "first" and "second" may explicitly or implicitly include one or more features.
[0075] This document uses specific examples to illustrate the principles and implementation methods of this application. The descriptions of the above embodiments are only for the purpose of helping to understand the methods and core ideas of this application. At the same time, for those skilled in the art, there will be changes in the specific implementation methods and application scope based on the ideas of this application. Therefore, the content of this specification should not be construed as a limitation of this application.
Claims
1. A transformer power supply imaging device, characterized in that, include: frame; A first conveyor line is installed on the frame, the first conveyor line extends along the length of the frame, and is used to convey the transformer power supply; A first transfer assembly is disposed on one side of the output end of the first conveyor line; the first transfer assembly includes a first support base, a first four-axis robot, and a first clamping module; the first four-axis robot is connected to the frame through the first support base; the first four-axis robot is provided with a first lifting rod; the first clamping module is connected to any position of the first lifting rod and is used to clamp the transformer power supply conveyed by the first conveyor line; The first shooting module is located on one side of the first conveyor line; the first clamping module moves back and forth between the first conveyor line and the first shooting module under the drive of the first four-axis robot; the first shooting module shoots the bottom of the transformer in the vertical direction; The second shooting module is located on one side of the first shooting module; the first clamping module moves back and forth between the first shooting module and the second shooting module under the drive of the first four-axis robot; the second shooting module shoots the peripheral sidewall of the transformer in the horizontal direction; the second shooting module is provided with a rotating platform, the transformer is supported by the rotating platform and rotates under the rotation of the rotating platform, so that the peripheral sidewall of the transformer can be shot by the second shooting module. The third shooting module is located on one side of the second shooting module; the third shooting module shoots the pins of the transformer in the vertical direction; At least one second conveyor line is disposed on one side of the third imaging module; the second conveyor line is used to convey the transformer power supply that has been disconnected from the third imaging module; The second transfer component is disposed on one side of the output end of the first conveyor line; the second transfer component is used to transfer the transformer power supply and transfer the transformer power supply between the third imaging module and the second conveyor line.
2. The transformer power supply imaging device according to claim 1, characterized in that, The second shooting module is located between the first shooting module and the third shooting module, and the first shooting module, the second shooting module and the third shooting module are arranged sequentially along the length of the frame; The first transfer component sequentially transfers the transformer power supply along the arrangement direction of the first conveyor line, the first imaging module, and the second imaging module; The second transfer component transfers the transformer along the direction of the second shooting module, the third shooting module, and the second conveyor line.
3. The transformer power supply imaging device according to claim 2, characterized in that, The first shooting module includes a first camera and a first fill light; the first camera is located below the first fill light; the shooting end of the first camera is arranged upwards; The first transfer component transfers the transformer power supply from the first conveyor line to the first shooting module. The transformer power supply is located above the first fill light, and the bottom of the transformer power supply is directly opposite the shooting end of the first camera.
4. The transformer power supply imaging device according to claim 2, characterized in that, The second shooting module includes a second camera and a second fill light; the second camera is located behind the second fill light; the shooting end of the second camera is arranged facing forward; The first transfer component transfers the transformer power supply from the first shooting module to the second shooting module. The transformer power supply is located in front of the second fill light and on the top of the rotating platform. The transformer power supply rotates under the rotation of the rotating platform, so that all four sides of the transformer power supply can be captured by the second camera.
5. The transformer power supply imaging device according to claim 4, characterized in that, The rotating platform is connected to a second clamping module, which clamps the transformer power supply that has been released from the first shooting module under pneumatic action. The second clamping module rotates along the axis of the rotating table under the drive of the rotating table.
6. The transformer power supply imaging device according to claim 2, characterized in that, The third shooting module includes a third camera, a third fill light, and a transparent docking seat; the third camera is located below the third fill light; the shooting end of the third camera is arranged upwards; the transparent docking seat is used for pin connection of the transformer power supply. The second transfer component transfers the transformer power supply from the second shooting module to the third shooting module. The transformer power supply is located above the third fill light and is connected to the transparent docking seat. The docking configuration of the transformer power supply and the transparent docking seat can be captured by the third camera.
7. The transformer power supply imaging device according to claim 6, characterized in that, The third fill light is a square fill light.
8. The transformer power supply imaging device according to claim 1, characterized in that, The first clamping module includes a mounting base, a first pneumatic gripper, and two first clamping arms; The mounting end of the first pneumatic gripper is mounted on the mounting base; the mounting base is mounted on the first lifting rod and can be mounted at any position on the first lifting rod. The two first clamping arms are respectively installed on the clamping ends of the first pneumatic gripper, and clamp or disengage from the transformer power supply under the drive of the first pneumatic gripper.
9. The transformer power supply imaging device according to claim 1, characterized in that, The second transfer assembly is disposed on one side of the input end of the second conveyor line; the second transfer assembly includes a second support base, a second four-axis robot, and a third clamping module; the second four-axis robot is connected to the frame through the second support base; the second four-axis robot is provided with a second lifting rod; the third clamping module is connected to any position of the second lifting rod and is used to clamp the transformer power supply.
10. The transformer power supply imaging device according to claim 1, characterized in that, The second conveyor line has two sections, which are arranged side by side. The two sections are a defective product conveyor line and a good product conveyor line, respectively.