A mechanically manufactured iron sand cleaning device

Abstract

This utility model relates to a mechanically manufactured iron sand cleaning device, belonging to the field of iron sand cleaning technology. It includes a mounting cover, with a mounting shaft fixedly installed on the inner wall of the cover, and a hollow mounting cylinder fixedly installed on the surface of the mounting shaft. This mechanically manufactured iron sand cleaning device uses a semi-circular magnet inside the hollow mounting cylinder. During the rotation of the collecting wheel, iron sand is attracted to the side with the semi-circular magnet and rotated to the air extraction hole at the top of the mounting cover. The iron sand then separates from the semi-circular magnet, facilitating its removal from the surface of the rotating collecting wheel. This solves the problem of common mechanically manufactured iron sand cleaning devices that collect iron sand via magnetic attraction, where the process of removing the iron sand from the magnetic component is complex. Furthermore, during the cleaning process using a dust suction device, some iron sand becomes magnetic during processing and adheres to the surface of other equipment, making it difficult to clean.

Description

Technical Field

[0001] This utility model relates to the field of iron sand cleaning technology, specifically to a mechanically manufactured iron sand cleaning device. Background Technology

[0002] Iron sand is generated during machining processes due to the removal or breakage of metal materials during metal cutting, grinding, or sandblasting. In metal cutting processes such as turning, milling, and drilling, the cutting tool contacts the workpiece, gradually removing metal layers and forming chips. These chips may break into smaller particles, i.e., iron sand, during further processing or cleaning. Grinding processes produce a large amount of grinding debris, some of which may be in the form of iron sand. During sandblasting, some abrasive material may remain on the workpiece surface or splash into the surrounding environment, forming iron sand. If this iron sand is not cleaned in time, it will cause severe wear on the cutting tools during subsequent machining processes, shortening tool life, increasing tool replacement frequency, and thus increasing production costs. Furthermore, iron sand trapped between the assembly surfaces of parts can affect the fitting accuracy of the parts, causing potential malfunctions such as loosening and jamming in the assembled mechanical products, reducing product reliability.

[0003] Traditional iron sand cleaning methods mostly rely on manual cleaning with hand-held brushes, scrapers, and other tools. This method is not only labor-intensive and inefficient, but also difficult to completely remove iron sand from hidden parts of some complex-shaped parts, resulting in poor cleaning effects. Mechanically manufactured iron sand cleaning equipment is usually used for cleaning.

[0004] However, common mechanical iron sand cleaning equipment collects iron sand by magnetic attraction, and the process of removing the iron sand from the magnetic attraction component is relatively complicated. Furthermore, during the process of cleaning iron sand with a dust suction device, some iron sand becomes magnetic during processing and adheres to the surface of other equipment, making it difficult to clean. In view of this, this application proposes a mechanically manufactured iron sand cleaning equipment. Utility Model Content

[0005] To address the shortcomings of existing technologies, this utility model provides a mechanically manufactured iron sand cleaning device that has the advantages of both picking up iron sand through a magnetic suction component and easily collecting it through a dust collection device. This solves the problems of common mechanically manufactured iron sand cleaning devices, where the process of collecting iron sand through magnetic suction and removing it from the magnetic suction component is relatively complicated, and where some iron sand becomes magnetic during processing and adheres to the surface of other equipment during the dust collection process, making it difficult to clean.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a mechanically manufactured iron sand cleaning device, comprising a mounting cover, an mounting shaft fixedly mounted on the inner side wall of the mounting cover, a hollow mounting cylinder fixedly mounted on the surface of the mounting shaft, a rotating collecting wheel rotatably mounted on the surface of the hollow mounting cylinder, and a semi-circular magnet fixedly mounted on the inner wall of the hollow mounting cylinder, the semi-circular magnet being located on one side of the opening of the mounting cover.

[0007] Furthermore, the top of the mounting cover is provided with an air extraction hole, and two scraper blades are fixedly installed on the inner side wall of the air extraction hole, with the bottom of the scraper blades in contact with the surface of the rotating collecting wheel.

[0008] Furthermore, an air extraction hood is fixedly installed on the top of the mounting cover, and the air extraction hood encloses the air extraction hole.

[0009] Furthermore, a suction tube is fixedly installed on the top of the suction hood, and the suction tube is connected to the interior of the suction hood.

[0010] Furthermore, an air intake hose is fixedly installed at the top end of the hard air intake tube, and the air intake hose is connected to the hard air intake tube.

[0011] Furthermore, a suction connector is fixedly installed at one end of the suction hose, and a dust collection bin is fixedly installed on one side of the suction connector, with the suction hose connected to the dust collection bin.

[0012] Furthermore, a vacuum cleaner head is fixedly installed on the top of the vacuum cleaner bucket, and an exhaust hole is opened on the top of the vacuum cleaner head. Movable bottom wheels are installed at the four corners of the bottom of the vacuum cleaner bucket via wheel frames.

[0013] Compared with the prior art, this utility model provides a mechanically manufactured iron sand cleaning device, which has the following beneficial effects:

[0014] This mechanically manufactured iron sand cleaning equipment uses a semi-circular magnet inside a hollow mounting cylinder. As the collecting wheel rotates, the iron sand is attracted to the side with the magnet and rotated to the air extraction port at the top of the mounting cover. There, the iron sand separates from the magnet, making it easy to remove from the surface of the rotating collecting wheel. This solves the problem of common mechanically manufactured iron sand cleaning equipment that uses magnetic attraction to collect iron sand, where removing the iron sand from the magnetic components is complex. Furthermore, when using a dust suction device to clean iron sand, some of the iron sand becomes magnetic during processing and adheres to the surface of other equipment, making it difficult to remove. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the structure of this utility model;

[0016] Figure 2 This is a side sectional view of the rotating collecting wheel of this utility model;

[0017] Figure 3 This is a side view of the rotating collecting wheel of this utility model.

[0018] Figure 4 This is a three-dimensional schematic diagram of the rotating collecting wheel of this utility model.

[0019] In the diagram: 1. Mounting cover; 2. Mounting shaft; 3. Hollow mounting cylinder; 4. Rotating collection wheel; 5. Semi-circular magnet; 6. Air extraction port; 7. Scraper; 8. Air extraction hood; 9. Suction tube; 10. Suction hose; 11. Suction connector; 12. Dust collection bin; 13. Vacuum cleaner head; 14. Exhaust port; 15. Movable base wheels. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] Please see Figures 1 to 4 A mechanically manufactured iron sand cleaning device includes a mounting cover 1. A mounting shaft 2 is fixedly mounted on the inner wall of the mounting cover 1. A hollow mounting cylinder 3 is fixedly mounted on the surface of the mounting shaft 2. A rotating collecting wheel 4 is rotatably mounted on the surface of the hollow mounting cylinder 3. A semi-circular magnet 5 is fixedly mounted on the inner wall of the hollow mounting cylinder 3, located on one side of the opening of the mounting cover 1. The rotating collecting wheel 4 rotates on the ground, attracting iron sand through the semi-circular magnet 5. As the rotating collecting wheel 4 rotates to the top of the mounting cover 1, it separates from the semi-circular magnet 5, facilitating the separation of the iron sand from the rotating collecting wheel 4.

[0022] The mounting cover 1 has an air extraction hole 6 at its top. Two scraper blades 7 are fixedly installed on the inner wall of the air extraction hole 6, and the bottom of the scraper blades 7 is in contact with the surface of the rotating collecting wheel 4. When the iron sand rotates to the air extraction hole 6, the scraper blades 7 scrape the iron sand off, preventing some of the iron sand from adhering to the surface of the rotating collecting wheel 4.

[0023] Meanwhile, a suction hood 8 is fixedly installed on the top of the mounting cover 1, and the suction hood 8 encloses the suction port 6. This facilitates the extraction of iron filings from the surface of the rotating collecting wheel 4 through the suction port 6 into the suction hood 8.

[0024] The top of the suction hood 8 is fixedly equipped with a suction tube 9, which is connected to the interior of the suction hood 8. The suction tube 9 is easy to hold and connects the negative pressure to the suction hood 8.

[0025] Secondly, an inhalation hose 10 is fixedly installed at the top end of the rigid inhalation tube 9, and the inhalation hose 10 is connected to the rigid inhalation tube 9. The inhalation hose 10 facilitates the adjustment of the position of the rigid inhalation tube 9.

[0026] Meanwhile, a suction connector 11 is fixedly installed at one end of the suction hose 10, and a dust collection bin 12 is fixedly installed on one side of the suction connector 11. The suction hose 10 is connected to the dust collection bin 12.

[0027] The vacuum cleaner head 13 is fixedly installed on the top of the vacuum cleaner bin 12. The top of the vacuum cleaner head 13 has an exhaust port 14. The bottom of the vacuum cleaner bin 12 has four movable casters 15 that are rotatably installed at the four corners via a caster frame. When the vacuum cleaner head 13 is opened, a negative pressure is formed inside the vacuum cleaner bin 12. This negative pressure is then created in the suction hood 8 through the suction hose 10 and the suction tube 9, collecting the iron filings on the surface of the rotating collection wheel 4 into the vacuum cleaner bin 12.

[0028] In this embodiment, when in use, the operator holds the suction tube 9 and drives the rotating collection wheel 4 to rotate on the ground. The iron sand is attracted by the semi-circular magnet 5. The rotating collection wheel 4 rotates to the top of the mounting cover 1 and separates from the semi-circular magnet 5. The scraper 7 scrapes off the iron sand to prevent some of the iron sand from adhering to the surface of the rotating collection wheel 4, making it easy to separate the iron sand from the rotating collection wheel 4. The vacuum cleaner head 13 is opened, and a negative pressure is formed inside the vacuum bucket 12. A negative pressure is formed in the suction cover 8 through the suction hose 10 and the suction tube 9, which collects the iron sand on the surface of the rotating collection wheel 4 into the vacuum bucket 12.

[0029] All electrical components mentioned in the text are electrically connected to the main controller and power supply. The main controller can be a conventional and known device such as a computer, and the existing publicly available power connection technology will not be elaborated in the text.

[0030] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0031] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A mechanically manufactured iron sand cleaning device, comprising a mounting cover (1), characterized in that: An installation shaft (2) is fixedly installed on the inner wall of the installation cover (1). A hollow installation cylinder (3) is fixedly installed on the surface of the installation shaft (2). A rotating collecting wheel (4) is rotatably installed on the surface of the hollow installation cylinder (3). A semi-circular magnet block (5) is fixedly installed on the inner wall of the hollow installation cylinder (3). The semi-circular magnet block (5) is located on one side of the opening of the installation cover (1).

2. A mechanically fabricated grit cleaning apparatus as claimed in claim 1, wherein: The top of the mounting cover (1) is provided with an air extraction hole (6), and two scraper blades (7) are fixedly installed on the inner side wall of the air extraction hole (6). The bottom of the scraper blades (7) is in contact with the surface of the rotating collection wheel (4).

3. A mechanically fabricated grit cleaning apparatus as claimed in claim 1, wherein: An air extraction hood (8) is fixedly installed on the top of the mounting cover (1), and the air extraction hood (8) encloses the air extraction hole (6).

4. A mechanically fabricated grit cleaning apparatus as claimed in claim 3, wherein: The top of the air extraction hood (8) is fixedly installed with a suction tube (9), which is connected to the inside of the air extraction hood (8).

5. The mechanically manufactured iron sand cleaning equipment according to claim 4, characterized in that: The top end of the hard suction tube (9) is fixedly installed with a soft suction tube (10), and the soft suction tube (10) is connected to the hard suction tube (9).

6. A mechanically fabricated grit cleaning apparatus as claimed in claim 5, wherein: One end of the suction hose (10) is fixedly installed with a suction connector (11), and a dust collection bucket (12) is fixedly installed on one side of the suction connector (11). The suction hose (10) is connected to the dust collection bucket (12).

7. A mechanically fabricated grit cleaning apparatus as claimed in claim 6, wherein: The top of the vacuum cleaner bucket (12) is fixedly equipped with a vacuum cleaner head (13), and the top of the vacuum cleaner head (13) is provided with an exhaust hole (14). The bottom four corners of the vacuum cleaner bucket (12) are equipped with movable bottom wheels (15) through a wheel frame.

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