Uniform mixing mechanism of chipboard glue mixer

Abstract

This utility model discloses a uniform mixing mechanism for a particleboard adhesive mixing machine, including a primary mixing chamber and a secondary mixing chamber. Beneficial effects: This utility model employs a primary mixing chamber. During particleboard adhesive mixing, particleboard raw materials can be fed into the primary mixing chamber through the inlet. A first conveyor belt transports the particleboard raw materials. A rotating rod, driven by a drive motor, rotates, causing a uniform mixing rod to uniformly distribute the material. When the particleboard raw materials move below the adhesive application head, the adhesive injection pump starts, drawing adhesive from the adhesive tank and spraying it evenly onto the surface of the particleboard raw materials. As the uniform mixing rod continuously rotates, the raw materials are continuously mixed. The first, second, and third conveyor belts are arranged alternately, continuously tumbling the raw materials as they fall, thus completing continuous tumbling and mixing. The adhesive application heads are dispersed, and the raw materials are evenly spread under the uniform mixing rod, fully and quickly mixing with the adhesive sprayed from the adhesive application head, thereby improving mixing efficiency and work efficiency.

Description

Technical Field

[0001] This utility model relates to the field of wood-based panel gluing technology, and more specifically, to a uniform mixing mechanism for a particleboard gluing mixer. Background Technology

[0002] In the production of particleboard, gluing is an essential step, and the quality of the gluing process significantly affects important parameters such as the mechanical properties and surface quality of the final particleboard blank. The gluing process is completed by appropriate gluing equipment, which is divided into a pre-mixing process and a post-mixing process. Currently, the gluing equipment on the market uses a horizontal drum mixer for mixing. The particleboard raw materials are fed into the mixer through a feeding device, and then glue is continuously introduced during the mixing process, ensuring thorough mixing of the particleboard raw materials and the glue.

[0003] A search revealed application number CN202211285951.9, entitled "A Uniform Glue Application Process and Equipment for Particleboard." This application addresses the problem that due to the high viscosity of the glue, a long mixing time is required to improve the mixing effect when using a horizontal mixing device, severely impacting the subsequent glue application speed. The solution addresses this by using a vertical rotating rod to drive a centrifugal disc at high speed, allowing the particleboard particles falling from the feed hopper onto the disc to be evenly distributed. During this distribution, the glue is atomized by a first atomizing head on a ring pipe and mixed with the particleboard particles. The mixture is then pre-mixed by the driving action of the vertical rotating rod. The pre-mixed material then enters a horizontal mixing chamber for simultaneous conveying and mixing. The design of the equipment ensures thorough and uniform mixing of materials, significantly shortening the mixing time in the adhesive application process and improving the mixing effect. This effectively guarantees the mechanical properties and surface quality of the boards after subsequent hot pressing. However, in actual use, due to centrifugal force causing the wood shavings to scatter rapidly, the atomized adhesive is difficult to mix thoroughly with the shavings. The bottom mixing device is still required. When the bottom mixing device is in operation, the atomized adhesive is sprayed from top to bottom, only applying adhesive to the shavings at the top. The mixing device cannot quickly turn the shavings at the bottom and middle to the top. Therefore, a long mixing time is still required to achieve the desired results. The work efficiency and adhesive uniformity can be further improved.

[0004] No effective solutions have yet been proposed to address the problems in the relevant technologies. Utility Model Content

[0005] To address the shortcomings of existing technologies, this utility model provides a uniform mixing mechanism for a particleboard adhesive mixer, which improves the uniformity of mixing and working efficiency, thereby solving the problems mentioned in the background technology.

[0006] To achieve the aforementioned advantages of improved mixing uniformity and work efficiency, the specific technical solution adopted by this utility model is as follows:

[0007] The uniform mixing mechanism of the particleboard adhesive mixer includes a primary mixing chamber and a secondary mixing chamber. The primary mixing chamber is equipped with a first conveyor belt, a second conveyor belt, and a third conveyor belt, which are arranged alternately at equal intervals from top to bottom. A rotating rod is installed above each of the first, second, and third conveyor belts. A material distribution rod is fixedly installed on the surface of each rotating rod. A spray pipe is inserted between the rotating rods inside the primary mixing chamber, and an adhesive application head is connected through the surface of the spray pipe. A discharge port is opened at one end of the bottom surface of the primary mixing chamber, and a feeding channel is connected through the bottom surface of the discharge port. A secondary mixing chamber is connected through the bottom surface of the feeding channel. A stirring motor is fixedly installed on the top surface of the secondary mixing chamber, and a stirring rod is installed at the output end of the stirring motor.

[0008] Furthermore, a glue tank is installed below the primary mixing chamber, and a glue injection pump is fixedly installed on the top surface of the glue tank. The output end of the glue injection pump is connected to a glue delivery pipe, which is connected to the spray pipe through a diverter pipe.

[0009] Furthermore, a drive motor is fixedly installed on the front facade of the primary mixing chamber, and the output end of the drive motor is fixedly connected to one end of the rotating rod.

[0010] Furthermore, a gate valve is installed at the bottom of the secondary mixing chamber, and a feed inlet is provided at one end of the top surface of the primary mixing chamber.

[0011] Furthermore, multiple sets of the stirring motor and stirring rod are arranged at equal angles along the central axis of the secondary mixing chamber.

[0012] Furthermore, the inlet end of the glue injection pump is connected to the glue tank through a glue extraction pipe.

[0013] Furthermore, the material distribution rods are distributed in multiple sets at equal angles along the central axis of the rotating rod, and multiple material distribution rods are distributed at equal intervals along the length direction of the rotating rod.

[0014] Furthermore, the spray nozzles are arranged in multiple sets, and the applicator heads are arranged in multiple sets at equal intervals along the length of the spray nozzles.

[0015] Compared with the prior art, this utility model provides a uniform mixing mechanism for a particleboard adhesive mixer, which has the following beneficial effects:

[0016] (1) This utility model adopts a primary mixing chamber. The primary mixing chamber is equipped with a first conveyor belt, a second conveyor belt and a third conveyor belt from top to bottom. When the particleboard is being glued and mixed, the particleboard raw material can be put into the primary mixing chamber from the feed port. The first conveyor belt transports the particleboard raw material. The rotating rod rotates under the drive of the drive motor, which drives the equalizing rod to equalize the material. When the particleboard raw material moves to the bottom of the glue applicator, the glue pump starts and the glue inside the glue box is drawn out and sprayed out along the glue applicator, which is evenly sprayed onto the surface of the particleboard raw material. As the equalizing rod rotates continuously, the raw material is continuously mixed. The first conveyor belt, the second conveyor belt and the third conveyor belt are arranged in an alternating manner. The raw material is continuously turned over when it falls, thereby completing continuous turning and mixing. The glue applicator is dispersed. The raw material is evenly spread out under the equalizing rod and fully and quickly mixed with the glue sprayed from the glue applicator, thereby improving the mixing efficiency and the working efficiency.

[0017] (2) This utility model adopts a two-stage mixing chamber. The raw materials after being mixed in the primary mixing chamber enter the secondary mixing chamber. The stirring motor drives the stirring rod to rotate, and the raw materials after the initial mixing are stirred and mixed a second time, which further improves the uniformity of mixing and working efficiency. Attached Figure Description

[0018] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0019] Figure 1 This is a schematic diagram of the internal structure of the uniform mixing mechanism of the particleboard adhesive mixer proposed in this utility model.

[0020] Figure 2 This is a front view of the uniform mixing mechanism of the particleboard adhesive mixer proposed in this utility model;

[0021] Figure 3 This is a back view of the uniform mixing mechanism of the particleboard adhesive mixer proposed in this utility model;

[0022] Figure 4 This is a schematic diagram of the back elevation of the uniform mixing mechanism of the particleboard adhesive mixer proposed in this utility model.

[0023] In the picture:

[0024] 1. Primary mixing chamber; 2. First conveyor belt; 3. Second conveyor belt; 4. Third conveyor belt; 5. Feed inlet; 6. Rotating rod; 7. Distribution rod; 8. Spray nozzle; 9. Glue application head; 10. Discharge outlet; 11. Secondary mixing chamber; 12. Agitator motor; 13. Feed channel; 14. Agitator rod; 15. Slide valve; 16. Glue tank; 17. Glue injection pump; 18. Glue delivery pipe; 19. Drive motor; 20. Diverter pipe. Detailed Implementation

[0025] To further illustrate the various embodiments, the present invention provides accompanying drawings, which are part of the disclosure of the present invention. These drawings are mainly used to illustrate the embodiments and can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the embodiments. With reference to these contents, those skilled in the art should be able to understand other possible implementation methods and the advantages of the present invention. The components in the figures are not drawn to scale, and similar component symbols are usually used to represent similar components.

[0026] According to an embodiment of the present invention, a uniform mixing mechanism for a particleboard adhesive mixer is provided.

[0027] The present invention will now be further described in conjunction with the accompanying drawings and specific embodiments, such as... Figure 1-4As shown, the uniform mixing mechanism of the particleboard adhesive mixer according to an embodiment of the present invention includes a primary mixing chamber 1 and a secondary mixing chamber 11. The primary mixing chamber 1 is equipped with a first conveyor belt 2, a second conveyor belt 3, and a third conveyor belt 4. The first conveyor belt 2, second conveyor belt 3, and third conveyor belt 4 are used in conjunction with drive rollers and drive equipment, which is a common conveying structure. The first conveyor belt 2, second conveyor belt 3, and third conveyor belt 4 are arranged alternately at equal intervals from top to bottom, and each of the first conveyor belt 2, second conveyor belt 3, and third conveyor belt 4 is equipped with a [missing information - likely a device or equipment]. A rotating rod 6 has a uniform material rod 7 fixedly mounted on its surface. A spray pipe 8 passes through the rotating rod 6 inside the primary mixing chamber 1, and an applicator head 9 is connected to the surface of the spray pipe 8. A discharge port 10 is opened at one end of the bottom surface of the primary mixing chamber 1, and a feed channel 13 is connected to the bottom surface of the discharge port 10. A secondary mixing chamber 11 is connected to the bottom surface of the feed channel 13. A stirring motor 12 is fixedly mounted on the top surface of the secondary mixing chamber 11, and a stirring rod 14 is installed at the output end of the stirring motor 12. The primary mixing chamber 1 contains, from top to bottom, a first conveyor belt, a first feed pipe, and a second feed pipe. Conveyor belts 2, 3, and 4, along with the second, third, and fourth conveyors, allow particleboard raw materials to be fed into the primary mixing chamber 1 through the feed inlet 5. The first conveyor belt 2 transports the raw materials, and the rotating rod 6, driven by the drive motor 19, rotates, causing the equalizing rod 7 to evenly distribute the material. When the particleboard raw materials move below the application head 9, the glue pump 17 starts, drawing glue from the glue tank 16 and spraying it evenly onto the surface of the particleboard raw materials along the application head 9. As the equalizing rod 7 continues to rotate, the raw materials are continuously mixed. The conveyor belt 3 and the third conveyor belt 4 are arranged alternately, and the raw materials are continuously turned over as they fall, thus completing continuous turning and mixing. The sizing heads 9 are dispersed, and the raw materials are evenly spread under the sizing of the equalizing rod 7, and are fully and quickly mixed with the glue sprayed from the sizing heads 9, thereby improving the mixing efficiency and work efficiency. At the same time, the raw materials mixed in the primary mixing chamber 1 enter the secondary mixing chamber 11, and the stirring motor 12 drives the stirring rod 14 to rotate, and perform secondary stirring and mixing on the raw materials after the initial mixing, further improving the uniformity of mixing and work efficiency.

[0028] In one embodiment, a glue tank 16 is installed below the primary mixing chamber 1, and a glue injection pump 17 is fixedly installed on the top surface of the glue tank 16. The output end of the glue injection pump 17 is connected to a glue delivery pipe 18. The glue delivery pipe 18 is connected to the spray pipe 8 through a diverter pipe 20. The liquid inlet end of the glue injection pump 17 is connected to the glue tank 16 through a glue extraction pipe. This is a common glue delivery structure and will not be described in detail here.

[0029] In one embodiment, a drive motor 19 is fixedly installed on the front of the primary mixing chamber 1, and the output end of the drive motor 19 is fixedly connected to one end of the rotating rod 6, which is a common drive form.

[0030] In one embodiment, a slide gate valve 15 is installed at the bottom of the secondary mixing chamber 11 to facilitate material discharge, and a feed inlet 5 is opened at one end of the top surface of the primary mixing chamber 1 to facilitate material feeding.

[0031] In one embodiment, multiple sets of stirring motors 12 and stirring rods 14 are arranged at equal angles along the central axis of the secondary mixing chamber 11 to improve the stirring and mixing efficiency.

[0032] In one embodiment, multiple sets of material distribution rods 7 are distributed at equal angles along the central axis of the rotating rod 6, and multiple material distribution rods 7 are distributed at equal intervals along the length direction of the rotating rod 6, thereby improving the material distribution and turning efficiency.

[0033] In one embodiment, multiple sets of spray nozzles 8 are arranged, and multiple sets of adhesive application heads 9 are arranged at equal intervals along the length of the spray nozzles 8, thereby improving the coverage and uniformity of adhesive application.

[0034] Working principle:

[0035] Inside the primary mixing chamber 1, from top to bottom, are installed a first conveyor belt 2, a second conveyor belt 3, and a third conveyor belt 4. During particleboard adhesive mixing, particleboard raw materials can be fed into the primary mixing chamber 1 through the feed inlet 5. The first conveyor belt 2 transports the particleboard raw materials. The rotating rod 6, driven by the drive motor 19, rotates, causing the equalizing rod 7 to evenly distribute the material. When the particleboard raw materials move below the adhesive applicator 9, the adhesive injection pump 17 starts, drawing adhesive from the adhesive tank 16 and spraying it along the adhesive applicator 9, evenly spraying it onto the surface of the particleboard raw materials. As the equalizing rod 7 continuously rotates, the raw materials are continuously mixed. The first conveyor belt 2, the second conveyor belt 3, and the third conveyor belt 4 are arranged alternately. The raw materials are continuously turned over as they fall, thus completing continuous turning and mixing. The glue application heads 9 are dispersed, and the raw materials are evenly spread under the uniform distribution of the material distribution rod 7, which fully and quickly mixes with the glue sprayed from the glue application heads 9, thereby improving the mixing efficiency and work efficiency. At the same time, the raw materials mixed in the primary mixing chamber 1 enter the secondary mixing chamber 11. The stirring motor 12 drives the stirring rod 14 to rotate, and performs secondary stirring and mixing on the raw materials after the initial mixing, further improving the uniformity of mixing and work efficiency.

[0036] In this utility model, unless otherwise explicitly specified and limited, the terms "installation", "setting", "connection", "fixing", "screw connection", etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0037] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A uniform mixing mechanism for a flakeboard glue mixer, characterised in that, The system includes a primary mixing chamber (1) and a secondary mixing chamber (11). The primary mixing chamber (1) is equipped with a first conveyor belt (2), a second conveyor belt (3), and a third conveyor belt (4). These conveyor belts are arranged alternately at equal intervals from top to bottom. A rotating rod (6) is installed above each of the conveyor belts. A material leveling rod (7) is fixedly installed on the surface of the rotating rod (6). A spray pipe (8) is installed inside the primary mixing chamber (1), and a glue applicator (9) is connected through the surface of the spray pipe (8). A discharge port (10) is opened at one end of the bottom surface of the primary mixing chamber (1), and a feeding channel (13) is connected through the bottom surface of the discharge port (10). A secondary mixing chamber (11) is connected through the bottom surface of the feeding channel (13). A stirring motor (12) is fixedly installed on the top surface of the secondary mixing chamber (11), and a stirring rod (14) is installed at the output end of the stirring motor (12).

2. The uniform mixing mechanism of a flakeboard gluing mixer according to claim 1, characterized in that, A glue tank (16) is installed below the primary mixing chamber (1), and a glue injection pump (17) is fixedly installed on the top surface of the glue tank (16). The output end of the glue injection pump (17) is connected to a glue delivery pipe (18), and the glue delivery pipe (18) is connected to the spray pipe (8) through a diversion pipe (20).

3. The uniform mixing mechanism of a flakeboard gluing beater according to claim 1, characterized in that, The primary mixing chamber (1) is fixedly equipped with a drive motor (19) on its front facade, and the output end of the drive motor (19) is fixedly connected to one end of the rotating rod (6).

4. The uniform mixing mechanism of a flakeboard gluing beater according to claim 1, characterized in that, The bottom opening of the secondary mixing chamber (11) is equipped with a gate valve (15), and the top surface of the primary mixing chamber (1) is provided with a feed inlet (5).

5. The uniform mixing mechanism of a flakeboard gluing beater according to claim 1, characterized in that, The stirring motor (12) and stirring rod (14) are arranged in multiple sets at equal angles along the central axis of the secondary mixing chamber (11).

6. The uniform mixing mechanism of a flakeboard gluing beater according to claim 2, characterized in that, The inlet end of the glue pump (17) is connected to the glue tank (16) through a glue extraction pipe.

7. The uniform mixing mechanism of a flakeboard gluing beater according to claim 1, characterized in that, The material distribution rods (7) are distributed in multiple sets at equal angles along the central axis of the rotating rod (6), and there are multiple material distribution rods (7) at equal intervals along the length direction of the rotating rod (6).

8. The uniform mixing mechanism of a flakeboard gluing beater according to claim 1, characterized in that, The spray nozzle (8) is arranged in multiple sets, and the glue application head (9) is arranged in multiple sets at equal intervals along the length of the spray nozzle (8).

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