A cooling granulation spray dryer

The design of the multi-functional material spray head and screening disc solves the problem of nozzle clogging when the cooling granulation spray dryer processes different materials, enabling quick replacement of the spray head and improving processing efficiency and granule quality.

CN224442903UActive Publication Date: 2026-07-03JIANGSU XIANDAO DRYING TECH CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JIANGSU XIANDAO DRYING TECH CO LTD
Filing Date
2025-07-29
Publication Date
2026-07-03

AI Technical Summary

Technical Problem

Cooling granulation spray dryers are prone to clogging of the spray nozzles when processing different materials, resulting in poor spraying effect and difficulty in replacing the spray nozzles, which affects processing efficiency and particle quality.

Method used

A multi-functional material spray head was designed. By using a selection plate and a function rod, different spray heads can be quickly changed. The appropriate spray port can be selected by using the screening mesh on the screening plate to avoid clogging.

Benefits of technology

It enables quick replacement of the spray head, avoids nozzle clogging, improves processing efficiency and particle quality, and simplifies the operation process.

✦ Generated by Eureka AI based on patent content.

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Abstract

This utility model belongs to the field of dryer technology, specifically relating to a cooling granulation spray dryer. The utility model includes a machine body, a cold air nozzle, a cold air duct, a cyclone separator, and a material pipe. The machine body has a selection plate inside, which is connected to the inner wall of the machine body via a connecting rod. Below the selection plate is a multi-functional material spray head, which cooperates with a functional rod. By setting up the multi-functional material spray head and rotating the functional rod, different screening meshes on the screening disc are selected, thus achieving the effect of changing different nozzles and avoiding nozzle clogging, which is simple and quick.
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Description

Technical Field

[0001] This utility model belongs to the field of dryer technology, specifically relating to a cooling granulation spray dryer. Background Technology

[0002] Cooling granulation spray dryer is a device that combines spray drying and granulation technologies. It is mainly used to convert liquid raw materials into granular solid products and is widely used in chemical, food and other industries.

[0003] However, current cooling granulation spray dryers are prone to clogging the spray nozzles when producing different materials with varying properties, such as different particle sizes and viscosities, which affects the spraying effect and reduces particle quality. Furthermore, once completely clogged, the machine needs to be shut down for maintenance, reducing processing efficiency. In addition, different materials require different nozzle diameters, which is difficult to change or requires changing to different nozzles, which is time-consuming and labor-intensive. Utility Model Content

[0004] To address the aforementioned problems, this invention provides a cooling granulation spray dryer that allows for quick replacement of the spray head and selection of different spray heads.

[0005] To achieve the above objectives, this utility model provides a cooling granulation spray dryer, comprising a machine body, a cold air nozzle installed on the top of the machine body, a cold air pipe connected to the cold air nozzle, a cyclone separator connected to the bottom of the machine body via a discharge pipe, and a material pipe for conveying materials. The machine body is characterized by having a selection plate inside, which is connected to the inner wall of the machine body via a connecting rod. A multi-functional material spray head is located below the selection plate, and the multi-functional material spray head cooperates with a functional rod.

[0006] In some embodiments, the multifunctional material injection head includes a connecting pipe, a support pipe, and a screening disc. The end of the support pipe is provided with a bearing, and the screening disc is connected to the support pipe through the bearing. The bottom of the connecting pipe is connected to the material pipe.

[0007] In some embodiments, the screening disc includes a sieve plate with a plurality of screening mesh holes and a connecting port. The outer edge of the sieve plate is connected to wheel teeth. The screening disc is connected to a bearing through the connecting port. The screening mesh holes are slidably fitted with the top outlet of the connecting pipe. The slidable fitting can be understood as maintaining an initial fitting state under the action of pre-tightening force, and achieving directional sliding separation when driven by external force.

[0008] In some embodiments, the bottom of the sieve plate is provided with several fixing grooves.

[0009] In some embodiments, the selection plate has a through hole in the middle, which cooperates with the screening mesh.

[0010] In some embodiments, the functional lever includes a main lever and an adjusting lever. One end of the main lever is connected to a handle, and the other end of the main lever is connected to an auxiliary gear. The main lever has a motion cavity inside, and the adjusting lever is disposed in the motion cavity. One end of the adjusting lever extends outward through the handle, and the other end of the adjusting lever extends outward through the auxiliary gear and is connected to a fixed head. The adjusting lever is provided with a first baffle plate and a second baffle plate, which are located in the motion cavity. A return spring is provided between the first baffle plate and the auxiliary gear.

[0011] In some embodiments, the main rod is provided with a rolling bearing, which is disposed in the body wall of the machine body.

[0012] In some embodiments, the auxiliary gear meshes with gear teeth.

[0013] In some embodiments, the fixing groove is used in conjunction with the fixing head.

[0014] Beneficial effects:

[0015] This invention features a multi-functional material spray head that rotates using a functional rod. By selecting different mesh sizes on the screening disc, it allows for easy and quick replacement of different spray heads and avoids clogging. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure of this utility model;

[0017] Figure 2 This is a structural diagram of the multifunctional material injection head in this utility model;

[0018] Figure 3 This is a structural diagram of the screening disc in this utility model;

[0019] Figure 4 This is a partial structural diagram of the screening disc in this utility model;

[0020] Figure 5 This is a structural diagram of the functional rod in this utility model;

[0021] Figure 6 This is a structural diagram of the plate selected in this utility model;

[0022] Figure 7 This is a partial structural diagram of the present invention;

[0023] The components include: 1. Body; 2. Air nozzle; 3. Air duct; 4. Material pipe; 5. Multifunctional material spray head; 51. Connecting pipe; 52. Support pipe; 53. Screening disc; 531. Screen plate; 532. Screening mesh; 533. Connecting port; 534. Gear teeth; 535. Fixing groove; 54. Bearing; 6. Selecting plate; 61. Through hole; 7. Connecting rod; 8. Functional rod; 81. Main rod; 82. Motion chamber; 83. Handle; 84. Auxiliary gear; 85. Rolling bearing; 86. Adjusting rod; 861. First baffle plate; 862. Second baffle plate; 87. Fixing head; 88. Return spring; 9. Discharge pipe; 10. Cyclone separator. Detailed Implementation

[0024] To make the objectives, features, and advantages of this utility model more apparent and understandable, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the embodiments described below are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0025] The present invention will now be described in detail with reference to the specific embodiments shown in the accompanying drawings. However, these embodiments do not limit the present invention, and any structural, methodological, or functional modifications made by those skilled in the art based on these embodiments are included within the protection scope of the present invention.

[0026] like Figure 1 The cooling granulation spray dryer shown includes a body 1, a cold air nozzle 2 installed on the top of the body 1, and a cold air duct 3 connected to the cold air nozzle 2. Cold air is sent to the cold air nozzle 2 through the cold air duct 3 and then into the body 1 to cool the material. At the bottom of the body 1, a cyclone separator 10 and a material pipe 4 for conveying materials are connected through a discharge pipe 9. A selection plate 6 is provided inside the body 1. The selection plate 6 is connected to the inner wall of the body 1 through a connecting rod 7. A multi-functional material spray head 5 is provided below the selection plate 6. The multi-functional material spray head 5 cooperates with a functional rod 8. The multi-functional material spray head 5 is moved by the functional rod 8 to change the nozzle outlet.

[0027] like Figure 2 The multifunctional material spray head 5 shown includes a connecting pipe 51, a support pipe 52, and a screening disc 53. The end of the support pipe 52 is provided with a bearing 54. The screening disc 53 is connected to the support pipe 52 through the bearing 54. The rotation of the screening disc 53 can be realized through the bearing 54. The bottom of the connecting pipe 51 is connected to the material pipe 4. The material is transported through the material pipe 4 and sprayed out through the connecting pipe 51.

[0028] like Figure 2 , Figures 3 to 4 The screening disc 53 shown includes a sieve plate 531, on which a plurality of screening mesh holes 532 and a connecting port 533 are provided. In some examples, the screening mesh holes 532 are evenly distributed in the sieve plate 531. If the sieve plate 531 is circular, then the sieve plate 531 is provided with a plurality of screening mesh holes 532 at equal angular intervals along the circumference. The mesh diameters of the plurality of screening mesh holes 532 may be the same or different. The outer edge of the sieve plate 531 is connected to gear teeth 534, and the screening disc 53 is connected to... The port 533 is connected to the bearing 54, which allows the screening disc 53 to rotate, thereby enabling the selection of different screening meshes 532. The screening meshes 532 are slidably fitted to the top outlet of the connecting pipe 51. This sliding fit ensures that different screening meshes 532 and the connecting pipe 51 can be sealed and fitted together, while also allowing for the selection of different screening meshes 532. The bottom of the sieve plate 531 is provided with several fixing grooves 535, and the fixing grooves 535 are preferably located between two screening meshes 532.

[0029] like Figure 2 , Figure 3 , Figure 5 The selection plate 6 has a through hole 61 in the middle, which cooperates with the screening mesh 532. In use, the screening mesh 532 connected to the connecting pipe 51 is aligned with the through hole 61. The shape of the through hole 61 is the same as that of the screening mesh 532, and its area is greater than or equal to that of the screening mesh 532. When the areas are the same, the bottom edge of the through hole 61 is close to the top edge of the screening mesh 532. When the area is greater, the bottom edge of the through hole 61 is close to the surface of the sieve plate 531.

[0030] like Figure 2 , Figure 5 , Figure 7The functional lever 8 shown includes a main lever 81 and an adjusting lever 86. One end of the main lever 81 is connected to a handle 83, and the other end is connected to an auxiliary gear 84. The main lever 81 has a moving cavity 82 inside, and the adjusting lever 86 is disposed in the moving cavity 82. One end of the adjusting lever 86 extends outward through the handle 83, with an extension length preferably of 2-3 cm. The other end of the adjusting lever 86 extends outward through the auxiliary gear 84 and is connected to a fixed head 87. The adjusting lever 86 is provided with a first baffle plate 861. The second barrier plate 862, the first barrier plate 861, and the second barrier plate 862 are in the motion cavity 82. A return spring 88 is provided between the first barrier plate 861 and the auxiliary gear 84. After the adjusting rod 86 is pressed inward, the return spring 88 can restore the adjusting rod 86 to its original state. The second barrier plate 862 is close to the handle 83 to prevent the adjusting rod 86 from coming outward. The auxiliary gear 84 meshes with the gear teeth 534 to ensure that the screening disc 53 is driven to rotate when the function rod 8 is rotated.

[0031] like Figure 1 , Figure 5 The main rod 81 shown is equipped with a rolling bearing 85, which is installed in the wall of the machine body 1. Through the action of the rolling bearing 85, the functional rod 8 can rotate more easily.

[0032] like Figure 4 , Figure 5 The fixing groove 535 shown is used in conjunction with the fixing head 87. In use, the fixing head 87 is inserted into the fixing groove 535 to fix the screening disc 53.

[0033] In use, the user presses the adjusting rod 86 inward to disengage the fixing head 87 from the fixing groove 535, rotates the handle 83 to drive the auxiliary gear 84 to rotate, which in turn drives the gear teeth 534 to rotate, thereby rotating the screening disc 53. At the same time, the pressure on the adjusting rod 86 is released. When it is about to rotate to a new screening mesh 532, the fixing head 87 will touch the next fixing groove 535. At this time, the user presses the adjusting rod 86 inward again and rotates the handle slightly to insert the fixing head 87 into the fixing groove 535, thereby changing the new screening mesh 532 and fixing the screening disc 53. After the material enters through the material pipe 4, it is sprayed out from the screening mesh 532 through the connecting pipe 51 and dried and granulated by cold air.

[0034] The detailed descriptions listed above are merely specific descriptions of feasible implementations of this utility model, and are not intended to limit the scope of protection of this utility model. All equivalent implementations or modifications made without departing from the spirit of this utility model should be included within the scope of protection of this utility model.

Claims

1. A cooling granulation spray dryer, comprising a body (1), a cold air nozzle (2) mounted on the top of the body (1), a cold air pipe (3) connected to the cold air nozzle (2), a cyclone separator (10) connected to the bottom of the body (1) via a discharge pipe (9), and a material pipe (4) for conveying materials, characterized in that, The machine body (1) is provided with a selection plate (6) inside. The selection plate (6) is connected to the inner wall of the machine body (1) through a connecting rod (7). A multi-functional material spray head (5) is provided below the selection plate (6). The multi-functional material spray head (5) cooperates with the functional rod (8).

2. The cooling prilling spray dryer of claim 1, wherein, The multi-functional material spray head (5) includes a connecting pipe (51), a support pipe (52), and a screening disc (53). The end of the support pipe (52) is provided with a bearing (54). The screening disc (53) is connected to the support pipe (52) through the bearing (54). The bottom of the connecting pipe (51) is connected to the material pipe (4).

3. The cooling prilling spray dryer of claim 2, wherein, The screening disc (53) includes a sieve plate (531), which has a plurality of screening mesh holes (532) and a connection port (533). The outer edge of the sieve plate (531) is connected to a gear tooth (534). The screening disc (53) is connected to a bearing (54) through the connection port (533). The screening mesh holes (532) are slidably fitted with the top outlet of the connecting pipe (51).

4. The cooling prilling spray dryer of claim 3, wherein, The bottom of the sieve plate (531) is provided with several fixing grooves (535).

5. The cooling prilling spray dryer of claim 4, wherein, The selection plate (6) has a through hole (61) in the middle, and the through hole (61) cooperates with the screening mesh (532).

6. The cooling prilling spray dryer of claim 4 wherein, The functional rod (8) includes a main rod (81) and an adjusting rod (86). One end of the main rod (81) is connected to a handle (83), and the other end of the main rod (81) is connected to an auxiliary gear (84). The main rod (81) has a motion cavity (82) inside. The adjusting rod (86) is located in the motion cavity (82), and one end of the adjusting rod (86) extends outward through the handle (83), while the other end of the adjusting rod (86) extends outward through the auxiliary gear (84) and is connected to a fixed head (87). The adjusting rod (86) has a first baffle plate (861) and a second baffle plate (862). The first baffle plate (861) and the second baffle plate (862) are located in the motion cavity (82). A return spring (88) is provided between the first baffle plate (861) and the auxiliary gear (84).

7. The cooling prilling spray dryer of claim 6, wherein, The main rod (81) is provided with a rolling bearing (85), which is located in the wall of the body (1).

8. The cooling prilling spray dryer of claim 7, wherein, The auxiliary gear (84) meshes with the gear teeth (534).

9. The cooling prilling spray dryer of claim 7, wherein, The fixing groove (535) is used in conjunction with the fixing head (87).