An ultrasonic cleaning line for tungsten rods

Abstract

An ultrasonic cleaning line for tungsten rods, belonging to the technical field of ultrasonic cleaning equipment, includes a conveying mechanism mounted on a frame. The frame is vertically divided into at least a bottom layer, a lower middle layer, a middle layer, and a top layer. The conveying mechanism is located in the middle layer. The conveying mechanism has a feeding component and an ultrasonic cleaning component sequentially along its conveying direction. The ultrasonic cleaning component's generating device is located in the top layer, and its cleaning device is located in the middle layer. A cleaning fluid collection mechanism located in the lower middle layer is disposed below the cleaning device. The cleaning device includes a cleaning tank disposed in the middle layer of the frame, and a vibrating box assembly fixed to a support rod is disposed at the bottom of the cleaning tank. This layered ultrasonic cleaning line is provided to meet the specific needs of tungsten rod cleaning and to effectively recover the cleaning fluid.

Description

Technical Field

[0001] This application belongs to the technical field of ultrasonic cleaning equipment, and specifically relates to an ultrasonic cleaning line for tungsten rods. Background Technology

[0002] The principle of an ultrasonic cleaner is mainly based on a transducer that converts the acoustic energy of a high-power ultrasonic source into mechanical vibration. This ultrasonic wave is then radiated through the walls of the cleaning tank into the cleaning fluid. Due to the ultrasonic radiation, microbubbles in the liquid vibrate under the influence of the sound waves. This disrupts the adhesion between dirt and the surface of the workpiece, causing fatigue damage to the dirt layer and resulting in its removal. The vibration of the gas bubbles then scrubs the solid surface. Additional auxiliary structures, such as temperature-controlled drying, can be added to the ultrasonic cleaner to enrich its functionality; these can be called integrated temperature-controlled cleaning and drying devices.

[0003] CN216937412U discloses a temperature-controlled cleaning and drying integrated device for ultrasonic cleaning machines. This device integrates cleaning, filtration, and temperature-controlled drying functions, primarily used for cleaning and drying general items. It includes a continuous structure, a cleaning structure, and a filtration structure. The cleaning structure is located on one side of the continuous structure, and the temperature-controlled drying structure is located on one side of the outer wall. A spray structure is located on the outer side of the temperature-controlled drying structure, and a filter structure is connected to the lower outer wall of the spray structure. The continuous structure includes a body, connecting frame, limiting shaft, drive motor assembly, conveyor belt, and limiting and settling blocks. Connecting frames are located on both sides of one side of the outer wall of the body, and limiting shafts are located on both sides of the outer wall of the body. The drive motor assembly is located on the outer wall of the connecting frame, and the conveyor belt is located on the outer wall of the drive motor assembly. A limiting and settling block is located on one side of the outer wall of the conveyor belt. However, the existing technology cannot be used for cleaning tungsten rods. Utility Model Content

[0004] The purpose of this invention is to provide a layered ultrasonic cleaning line that matches the tungsten rod material and effectively recovers the cleaning solution, addressing the specific needs of tungsten rod cleaning.

[0005] To achieve the above technical objectives, the following technical solution is provided: an ultrasonic cleaning line for tungsten rods, including a conveying mechanism mounted on a frame. The frame is vertically divided into at least a bottom layer, a lower middle layer, a middle layer, and a top layer. The conveying mechanism is located in the middle layer. The conveying mechanism has a feeding component and an ultrasonic cleaning component sequentially in the conveying direction. The ultrasonic cleaning component's generating device is located in the top layer, and its cleaning device is located in the middle layer. A cleaning fluid collection mechanism located in the lower middle layer is provided below the cleaning device.

[0006] The cleaning device includes a cleaning tank located in the middle layer of the frame. A vibrating box assembly fixed on a support rod is installed at the bottom of the cleaning tank. A water inlet pipe is installed on one side of the bottom, and an inlet and an outlet are installed on both sides respectively. The inlet is connected to the feeding assembly to send the tungsten rod to be cleaned into the cleaning tank through the upper conveyor belt of the conveying mechanism for cleaning.

[0007] In one feasible implementation, the cleaning fluid collection mechanism includes a storage tank with a drain pipe at the bottom, a wastewater circulation pipe at the lower rear side, a replenishment pipe at the upper rear side, and a partition plate at the top.

[0008] The area between the partition plate and the cleaning box is the protection zone for the conveying mechanism. The two ends of the partition plate in the conveying direction within the protection zone are fixed to the storage box, and there are hollow channels on the front and back sides that connect to the storage box.

[0009] In an implementable manner, the cleaning device also includes a conveying area having a cleaning tank and a conveying mechanism protection area located below the cleaning tank;

[0010] Furthermore, the conveying area also has a belt conveyor, which is divided into an upper conveyor belt and a lower conveyor belt, with the cleaning box located between the upper and lower conveyor belts.

[0011] In one feasible embodiment, tension rollers are provided at both ends of the conveying direction on the outer side of the bottom of the cleaning tank. The tension rollers are used to support the lower conveyor belt and position it below the cleaning tank.

[0012] In one feasible embodiment, the feeding assembly is fixed to the housing of the middle conveying area, and the housing has a feed port for the belt conveyor; the feed port has an upper feed port for the upper conveyor belt to pass through and a lower feed port for the lower conveyor belt to pass through.

[0013] In one feasible approach, a height limiting mechanism is provided inside the upper feed inlet, which is a baffle fastened to the outer casing by bolts.

[0014] In one feasible embodiment, the feeding assembly includes a fixed chassis that is fixed to the housing.

[0015] The brackets consist of a pair and are fixed to a fixed base.

[0016] The rotating shaft, which serves as the driven shaft of the belt conveyor, is mounted on the support.

[0017] The baffle assembly includes a first vertical plate fixed to a bracket, and a horizontal plate that mates with a belt conveyor is fixed to the upper part of the first vertical plate.

[0018] The outer casing is fixed on the fixed chassis and has a channel opening in the conveying direction. The channel opening cooperates with the horizontal plate and is covered with a cover.

[0019] In one feasible implementation, a wastewater circulation pipe is connected to a wastewater purification unit, which is mounted on a frame and located in the lower middle layer, behind the cleaning fluid collection unit.

[0020] Compared with the prior art, the present invention has the following advantages:

[0021] This application describes a cleaning line specifically designed for tungsten rods. Its layered structure and specific components ensure cleaning efficiency and quality, as well as operational stability and safety. The wastewater recycling system reduces environmental pollution and enables water resource reuse. Attached Figure Description

[0022] 1. Conveying mechanism; 11. Feeding assembly; 110. Fixed chassis; 111. Support; 112. Rotating shaft; 113. Baffle assembly; 114. Outer casing; 12. Ultrasonic cleaning assembly; 121. Generating device; 122. Cleaning device; 123. Tensioning roller; 1221. Cleaning tank; 1222. Vibrating box assembly; 1223. Water inlet pipe; 13. Belt conveyor; 131. Upper conveyor belt; 132. Lower conveyor belt; 133. Upper feed inlet; 134. Lower feed inlet; 135. Height limiting mechanism; 2. Frame; 3. Cleaning fluid collection mechanism; 31. Storage box; 32. Sewage discharge pipe; 33. Wastewater circulation pipe; 34. Replenishment pipe; 35. Divider plate; 4. Wastewater purification mechanism.

[0023] Figure 1 This is a schematic diagram of the overall structure of this embodiment;

[0024] Figure 2 This is a front view of the feeding assembly of the conveying mechanism in this embodiment;

[0025] Figure 3 yes Figure 2 Schematic diagram of the cross section at point AA;

[0026] Figure 4 This is a rear view of this embodiment;

[0027] Figure 5 yes Figure 4 Schematic diagram of the cross section at point BB; Detailed Implementation

[0028] like Figures 1 to 5The embodiment shown includes an ultrasonic cleaning line for tungsten rods, comprising a conveying mechanism 1 mounted on a frame 2. The frame 2 is characterized by being vertically divided into at least a bottom layer, a lower middle layer, a middle layer, and a top layer. The conveying mechanism 1 is located within the middle layer. The conveying mechanism 1 has a feeding assembly 11 and an ultrasonic cleaning assembly 12 sequentially along its conveying direction. The ultrasonic cleaning assembly 12's generating device 121 is located within the top layer, and its cleaning device 122 is located within the middle layer. A cleaning fluid collection mechanism 3, located within the lower middle layer, is disposed below the cleaning device 122.

[0029] The cleaning device 122 includes a cleaning box 1221 located in the middle layer of the frame 2. A vibrating box assembly 1222 fixed on a support rod is installed in the bottom of the cleaning box 1221. A water inlet pipe 1223 is installed on one side of the bottom, and an inlet and an outlet are installed on both sides respectively. The inlet is connected to the feeding assembly 11 to send the tungsten rod to be cleaned into the cleaning box 1221 through the upper conveyor belt of the conveying mechanism 1 for cleaning.

[0030] In this embodiment, the cleaning fluid collection mechanism 3 includes a storage box 31. A drain pipe 32 is provided at the bottom of the storage box 31, a wastewater circulation pipe 33 is provided at the lower part of the rear side, a replenishment pipe 34 is provided at the upper part of the rear side, and a partition plate 35 is provided at the top. The area between the partition plate 35 and the cleaning box 1221 is a protection area for the conveying mechanism. The two ends of the partition plate 35 in the conveying direction within the protection area of ​​the conveying mechanism are fixed to the storage box 31, and hollow channels communicating with the storage box 31 are provided on the front and rear sides.

[0031] The wastewater circulation pipe 33 connects to the wastewater purification mechanism 4, which is mounted on the frame 2 and located in the lower middle layer, behind the cleaning liquid collection mechanism 3. The drain pipe 32 is used to periodically discharge sediment deposited at the bottom of the collection box 31. The replenishment pipe 34 is used to add cleaning agent to assist cleaning when sediment cannot be completely removed during the cleaning process. The partition plate 35 is inclined to facilitate the outflow of wastewater after cleaning, and a flow port is provided on the partition plate 35.

[0032] In this embodiment, the cleaning device 122 further includes a conveying area, which contains a cleaning tank 1221 and a conveying mechanism protection area located below the cleaning tank 1221. The conveying area also includes a belt conveyor 13, which is divided into an upper conveyor belt 131 and a lower conveyor belt 132. The cleaning tank 1221 is positioned between the upper and lower conveyor belts 131 and 132. Tensioning rollers 123 are respectively installed at both ends of the conveying direction on the bottom outer side of the cleaning tank 1221. These tensioning rollers 123 support the lower conveyor belt 132 and position it below the cleaning tank 1221.

[0033] In this embodiment, the feeding assembly 11 is fixed to the outer casing of the middle conveying area, and the outer casing has a feeding port for the belt conveyor 13. The feeding port has an upper feeding port 133 for the upper conveyor belt 131 to pass through, and a lower feeding port 134 for the lower conveyor belt 132 to pass through. A height limiting mechanism 135 is provided inside the upper feeding port 131, and the height limiting mechanism 135 is a baffle fastened to the outer casing by bolts.

[0034] The feeding assembly 11 includes a fixed chassis 110, which is fixed to the outer shell. A pair of brackets 111 are fixed to the fixed chassis 110. A rotating shaft 112 is mounted on the brackets 111 as the driven rotating shaft of the belt conveyor 13. The baffle assembly 113 includes a first vertical plate fixed to the brackets 111. A horizontal plate that cooperates with the belt conveyor 13 is fixed on the upper part of the first vertical plate. The outer cover 114 is fixed to the fixed chassis 110 and has a channel opening in the conveying direction. The channel opening cooperates with the horizontal plate and is covered with a cloth.

[0035] In the description of this specification, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., indicating the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, are only for the convenience of describing the technical solution of this patent and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on this patent application.

[0036] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this patent application, "a plurality of" means at least two, such as two, three, etc., unless otherwise explicitly specified.

[0037] In this specification, unless otherwise expressly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components, unless otherwise expressly limited. Those skilled in the art can understand the specific meaning of the above terms in this specification according to the specific circumstances.

[0038] In this specification, unless otherwise expressly specified and limited, "above" or "below" the second feature can mean that the first and second features are in direct contact, or that the first and second features are in indirect contact through an intermediate medium. Furthermore, "above," "over," and "on top" of the second feature can mean that the first feature is directly above or diagonally above the second feature, or simply that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply that the first feature is at a lower horizontal level than the second feature.

[0039] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. Moreover, without contradiction, those skilled in the art can combine and integrate the different embodiments or examples described in this specification, as well as the features of different embodiments or examples.

[0040] Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention. Those skilled in the art can make changes, modifications, substitutions and variations to the above embodiments within the scope of the present invention.

Claims

1. An ultrasonic cleaning line for tungsten rods, comprising a transport mechanism (1) which is arranged on a frame (2), characterized in that The frame (2) is vertically divided into at least a bottom layer, a lower middle layer, a middle layer, and a top layer, and the conveying mechanism (1) is located in the middle layer. The conveying mechanism (1) has a feeding assembly (11) and an ultrasonic cleaning assembly (12) in sequence in the conveying direction of the conveying mechanism (1); the generating device (121) of the ultrasonic cleaning assembly (12) is located in the upper layer, and its cleaning device (122) is located in the middle layer. A cleaning liquid collection mechanism (3) located in the middle and lower layers is provided below the cleaning device (122). The cleaning device (122) includes a cleaning box (1221) located in the middle layer of the frame (2). A vibrating box assembly (1222) fixed on a support rod is provided in the bottom of the cleaning box (1221), and a water inlet pipe (1223) is provided on one side of the bottom. An inlet and an outlet are provided on both sides respectively. The inlet is connected to the feeding assembly (11) to send the tungsten rod to be cleaned into the cleaning box (1221) through the upper conveyor belt of the conveying mechanism (1) for cleaning.

2. The ultrasonic cleaning line of tungsten rods according to claim 1, characterized in that, The cleaning fluid collection mechanism (3) includes a storage box (31), a drain pipe (32) at the bottom of the storage box (31), a wastewater circulation pipe (33) at the lower rear side, a replenishment pipe (34) at the upper rear side, and a partition plate (35) at the top. The area between the partition plate (35) and the cleaning box (1221) is a protection area for the conveying mechanism. The partition plate (35) is fixed to the storage box (31) at both ends in the conveying direction within the protection area of ​​the conveying mechanism, and hollow channels communicating with the storage box (31) are provided on the front and rear sides.

3. The ultrasonic cleaning line of tungsten rods according to claim 2, characterized in that The cleaning device (122) further includes a conveying area having the cleaning tank (1221) and a conveying mechanism protection area located below the cleaning tank (1221); Furthermore, the conveying area also includes a belt conveyor (13), which is divided into an upper conveyor belt (131) and a lower conveyor belt (132). The cleaning box (1221) is located between the upper conveyor belt (131) and the lower conveyor belt (132).

4. The ultrasonic cleaning line of tungsten rods according to claim 3, characterized in that Tensioning rollers (123) are respectively provided at both ends of the conveying direction on the bottom outer side of the cleaning tank (1221). The tensioning rollers (123) are used to support the lower conveyor belt (132) and position it below the cleaning tank (1221).

5. The ultrasonic cleaning line of tungsten rods according to claim 3, characterized in that, The feeding assembly (11) is fixed on the outer shell of the middle layer of the conveying area, and the outer shell is provided with the feed port of the belt conveyor (13); the feed port has an upper feed port (133) for the upper conveyor belt (131) to pass through, and a lower feed port (134) for the lower conveyor belt (132) to pass through.

6. The ultrasonic cleaning line for tungsten rods according to claim 5, characterized in that, The upper feed port (133) is provided with a height limiting mechanism (135), which is a baffle fastened to the outer shell by bolts.

7. The ultrasonic cleaning line of tungsten rods according to claim 5, characterized in that The feeding assembly (11) includes a fixed chassis (110), which is fixed to the outer casing. A pair of brackets (111) are fixed to the fixed base (110). A rotating shaft (112) is mounted on the bracket (111) as the driven rotating shaft of the belt conveyor (13). A baffle assembly (113) includes a first vertical plate fixed to the bracket (111), and a horizontal plate that cooperates with the belt conveyor (13) is fixed to the upper part of the first vertical plate. The outer cover (114) is fixed on the fixed chassis (110) and has a channel opening in the conveying direction. The channel opening cooperates with the horizontal plate and is covered with a cover cloth.

8. The ultrasonic cleaning line of tungsten rods according to claim 2, characterized in that, The wastewater circulation pipe (33) is connected to the sewage purification mechanism (4), which is located on the frame (2) and in the lower middle layer, behind the cleaning liquid collection mechanism (3).

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