Multi-station aluminum bar automatic cutting machine

Abstract

The utility model discloses a kind of multi-station aluminum bar automatic cutting machine, it is related to aluminum bar processing equipment technical field.The utility model includes rack, the switching mechanism is fixedly connected with the rack bottom, the fixed mechanism is fixedly connected with the switching mechanism top, and the cutting mechanism is fixedly connected with the rack top side.The utility model in switching mechanism is rotated by first motor driving carousel, realizes station switching using the cooperation of tumbler and grooved wheel on carousel, saves complex gear set or chain structure, overall structure is more simple, installation and maintenance are more convenient, can effectively reduce the manufacturing cost and later maintenance cost of equipment, and when grooved wheel switching is completed, locking disc can closely adhere to grooved wheel, the position of grooved wheel is firmly locked, avoid the positioning accuracy insufficient condition caused by traditional gear engagement or chain drive due to transmission gap etc., so that the position of aluminum bar after station switching is more accurate.

Description

Technical Field

[0001] This utility model belongs to the technical field of aluminum rod processing equipment, and in particular relates to a multi-station automatic aluminum rod cutting machine. Background Technology

[0002] Aluminum bars, as an important industrial raw material, are widely used in aerospace, automobile manufacturing, electronics, building decoration and many other fields due to their excellent electrical and thermal conductivity and machinability. In these applications, aluminum bars often need to be cut into different lengths according to specific production requirements. Therefore, the efficiency and precision of the aluminum bar cutting process play a crucial role in the subsequent processing quality and production progress.

[0003] While common multi-station cutting equipment on the market can process multiple aluminum bars simultaneously, it has significant drawbacks in the station switching process. Traditional switching mechanisms often use gear meshing or chain transmission, which are not only complex in structure but also prone to insufficient positioning accuracy during switching, resulting in large deviations in the cutting length of the aluminum bars. In addition, the fixing mechanisms of existing equipment are mostly fixed, with a fixed clamping space that can only accommodate aluminum bars of a specific diameter. When cutting aluminum bars of different diameters, the corresponding clamping components must be replaced, which is not only cumbersome to operate and consumes a lot of changeover time, but also seriously affects production efficiency.

[0004] To address these issues, we provide a multi-station automatic aluminum bar cutting machine. Utility Model Content

[0005] The purpose of this utility model is to provide a multi-station automatic aluminum rod cutting machine. By cooperating with the switching mechanism and the fixing mechanism, it solves the problem that the switching structure of the existing multi-station automatic aluminum rod cutting machine has inaccurate positioning accuracy and cannot adapt to aluminum rods of different diameters.

[0006] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution.

[0007] This utility model relates to a multi-station automatic aluminum bar cutting machine, comprising a frame, a switching mechanism fixedly connected to the bottom of the frame, a fixing mechanism fixedly connected to the top of the switching mechanism, and a cutting mechanism fixedly connected to one side of the top of the frame. The switching mechanism includes a mounting plate, both sides of which are fixedly connected to the frame. A first motor is fixedly connected to the top of the mounting plate, and a turntable is fixedly connected to the output end of the first motor. A pin is fixedly connected to one side of the top of the turntable, and a locking disc is provided on one side of the pin. The bottom of the locking disc is fixedly connected to the turntable, and one side of the locking disc is slidably connected to... The device has a grooved wheel with a switching disc fixedly connected to its top. The surface of the switching disc is rotatably connected to the frame via bearings. Two support frames are fixedly connected to the bottom of the frame and are symmetrically distributed on both sides of the bottom of the frame. These support frames provide stable support for the frame, enhance the load-bearing capacity and anti-overturning properties of the overall structure, and prevent the equipment from shaking due to vibration or uneven force during operation. The surface of the grooved wheel has five slots arranged in an array on the top of the wheel, so that each slot corresponds to a workstation. This ensures that the workstations can be switched precisely and orderly when the pin drives the grooved wheel to rotate.

[0008] The present invention is further configured such that the fixing mechanism includes a lower clamp, both sides of the bottom of the lower clamp are fixedly connected to the switching disk, an upper clamp is slidably connected to one side of the top of the lower clamp, and a lead screw is bolted to the other side of the upper clamp. The top of the lead screw is rotatably connected to the lower clamp through a bearing. The number of fixing mechanisms is five, and they are arranged in an array on the top of the switching disk. A knob is fixedly connected to the top of the lead screw, which can increase the contact area between the lead screw and the hand. Protective pads are fixedly connected to the inner sides of both the upper and lower clamps, which can further improve the stability of the aluminum rod after fixing.

[0009] The present invention is further configured such that the cutting mechanism includes a cylinder, the bottom of the cylinder is fixedly connected to the frame, a push rod is slidably connected to the inner cavity of the cylinder, a protective shell is fixedly connected to the bottom of the push rod, both sides of the protective shell are slidably connected to the frame, a second motor is fixedly connected to one side of the inner cavity of the protective shell, the output end of the second motor passes through the inner cavity of the protective shell and is fixedly connected to a cutting blade, a protective cover is provided on the other side of the cutting blade, the top of the protective cover is fixedly connected to the frame, which can prevent debris from flying during the cutting process, and the protective cover is made of transparent material, which allows the operator to clearly observe the cutting status of the aluminum rod inside the equipment.

[0010] The present invention is further configured such that a slide rod is fixedly connected to one side of the top of the lower clamp, and the surface of the slide rod is slidably connected to the upper clamp, and the slide rod can provide precise positioning and guidance for the upper clamp.

[0011] The present invention is further configured such that a limiting rod is fixedly connected to one side of the top of the frame, the surface of the limiting rod is slidably connected to the protective shell, and there are two limiting rods, which are symmetrically distributed on both sides of the protective shell, thereby restricting the movement of the protective shell.

[0012] The present invention is further provided with a limiting plate on the top of the protective shell, and the inner side of the limiting plate is fixedly connected to the limiting rod. The limiting plate can limit the range of motion of the protective shell and prevent the cutter from colliding with the frame.

[0013] The present invention is further configured such that a collection box is provided at the bottom of the cutting blade, and the top of the collection box is fixedly connected to the frame. The collection box is used to collect the cut aluminum rods.

[0014] The present invention is further provided that both sides of the inner cavity of the collection box are provided with sliding grooves, and a collection plate is slidably connected to the inner cavity of the sliding grooves. The collection plate is provided so that the staff can collect the aluminum rods in the collection box simply by pulling out the collection plate from the collection box.

[0015] The present invention has the following beneficial effects.

[0016] 1. In this utility model, the switching mechanism drives the turntable to rotate via a first motor. The switching of work positions is achieved by using the pins on the turntable to cooperate with the grooved wheel. This eliminates the need for complex gear sets or chain structures, resulting in a simpler overall structure and easier installation and maintenance. This effectively reduces the manufacturing and maintenance costs of the equipment. After the grooved wheel is switched, the locking disc can tightly fit the grooved wheel and firmly lock its position. This avoids the insufficient positioning accuracy caused by transmission gaps in traditional gear meshing or chain drives, making the position of the aluminum rod more precise after the work position is switched. This ensures the consistency of the aluminum rod cutting length and significantly improves the cutting quality.

[0017] 2. In this utility model, the fixing mechanism is achieved by sliding the upper clamp and the lower clamp together, and adjusting the distance between them with the lead screw. When dealing with aluminum bars of different diameters, simply rotating the lead screw can change the clamping space between the upper clamp and the lower clamp without replacing the clamp parts. This effectively solves the problem of cumbersome changeover in traditional equipment, greatly saves changeover time, and significantly improves production efficiency. Furthermore, the bolt connection between the lead screw and the upper clamp allows for easy adjustment of the upper clamp position by rotating the lead screw, making operation simple and convenient without the need for multiple tools. Attached Figure Description

[0018] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below.

[0019] Figure 1 This is a 3D view of a multi-station automatic aluminum bar cutting machine.

[0020] Figure 2 This is a 3D view of the switching mechanism in a multi-station automatic aluminum rod cutting machine.

[0021] Figure 3 This is a three-dimensional view of the fixing mechanism in a multi-station automatic aluminum rod cutting machine.

[0022] Figure 4 This is a three-dimensional view of the cutting mechanism in a multi-station automatic aluminum rod cutting machine.

[0023] Figure 5 This is a three-dimensional view of a collection box in a multi-station automatic aluminum rod cutting machine.

[0024] In the attached diagram: 1. Frame; 2. Switching mechanism; 201. Mounting plate; 202. First motor; 203. Turntable; 204. Pulley pin; 205. Locking plate; 206. Grooved wheel; 207. Switching plate; 3. Fixing mechanism; 301. Lower clamp; 302. Upper clamp; 303. Lead screw; 4. Cutting mechanism; 401. Cylinder; 402. Push rod; 403. Protective shell; 404. Second motor; 405. Cutting blade; 5. Slide rod; 6. Limiting rod; 7. Limiting plate; 8. Collection box; 9. Slide groove; 10. Collection plate. Detailed Implementation

[0025] The technical solutions of the present utility model will be described below with reference to the accompanying drawings. The described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0026] Example 1

[0027] Please see Figure 1-5 This utility model is a multi-station automatic aluminum rod cutting machine, including a frame 1. A switching mechanism 2 is fixedly connected to the bottom of the frame 1, and a fixing mechanism 3 is fixedly connected to the top of the switching mechanism 2. A cutting mechanism 4 is fixedly connected to one side of the top of the frame 1. The switching mechanism 2 includes a mounting plate 201, both sides of which are fixedly connected to the frame 1. A first motor 202 is fixedly connected to the top of the mounting plate 201. A turntable 203 is fixedly connected to the output end of the first motor 202. A pin 204 is fixedly connected to one side of the top of the turntable 203. A locking plate 205 is provided on one side of the pin 204. The bottom of the locking plate 205 is fixedly connected to the turntable 203. A grooved wheel 206 is slidably connected to one side of the locking plate 205. A switching plate 207 is fixedly connected to the top of the grooved wheel 206. The surface of the switching plate 207 is rotatably connected to the frame 1 through a bearing.

[0028] Specifically: The bottom of the frame 1 is fixedly connected to a support frame. There are two support frames, which are symmetrically distributed on both sides of the bottom of the frame 1. They can provide stable support for the frame 1, enhance the load-bearing capacity and anti-overturning properties of the overall structure, and prevent the equipment from shaking due to vibration or uneven force during operation. The surface of the grooved wheel 206 has five slots, which are distributed in an array on the top of the grooved wheel 206, so that each slot corresponds to a work station. This ensures that when the pin 204 drives the grooved wheel 206 to rotate, the work station can be switched in an orderly manner with precision.

[0029] Example 2

[0030] Please see Figure 1-5 Based on Embodiment 1, the fixing mechanism 3 includes a lower clamp 301, with both sides of the bottom of the lower clamp 301 fixedly connected to the switching disk 207. An upper clamp 302 is slidably connected to one side of the top of the lower clamp 301, and a lead screw 303 is bolted to the other side of the upper clamp 302. The top of the lead screw 303 is rotatably connected to the lower clamp 301 via a bearing. The cutting mechanism 4 includes a cylinder 401, with the bottom of the cylinder 401 fixedly connected to the frame 1. A push rod 402 is slidably connected to the inner cavity of the cylinder 401, and a protective shell 403 is fixedly connected to the bottom of the push rod 402. Both sides of the protective shell 403 are slidably connected to the frame 1, and one side of the inner cavity of the protective shell 403 is fixedly connected to the frame 1. A second motor 404 is connected, and the output end of the second motor 404 passes through the inner cavity of the protective shell 403 and is fixedly connected to the cutting blade 405. A slide rod 5 is fixedly connected to one side of the top of the lower clamp 301, and the surface of the slide rod 5 is slidably connected to the upper clamp 302. A limit rod 6 is fixedly connected to one side of the top of the frame 1, and the surface of the limit rod 6 is slidably connected to the protective shell 403. A limit plate 7 is provided on the top of the protective shell 403, and the inner side of the limit plate 7 is fixedly connected to the limit rod 6. A collection box 8 is provided at the bottom of the cutting blade 405, and the top of the collection box 8 is fixedly connected to the frame 1. Slide grooves 9 are provided on both sides of the inner cavity of the collection box 8, and a collection plate 10 is slidably connected to the inner cavity of the slide grooves 9.

[0031] Specifically: There are five fixing mechanisms 3, arranged in an array on top of the switching plate 207. A knob is fixedly connected to the top of the lead screw 303 to increase the contact area between the lead screw 303 and the hand. Protective pads are fixedly connected to the inner sides of the upper clamp 302 and the lower clamp 301 to further improve the stability of the aluminum rod after fixing. A protective cover is provided on the other side of the cutting blade 405. The top of the protective cover is fixedly connected to the frame 1 to prevent debris from flying during the cutting process. The protective cover is made of transparent material, allowing the operator to clearly observe the process. The cutting state of the aluminum rods inside the equipment is controlled by the slide bar 5, which provides precise positioning and guidance for the upper clamp 302. There are two limiting rods 6, which are symmetrically distributed on both sides of the protective shell 403, which can restrict the movement of the protective shell 403. The limiting plate 7 can limit the range of movement of the protective shell 403 to prevent the cutter from colliding with the frame 1. The collection box 8 is used to collect the cut aluminum rods. The setting of the collection plate 10 allows the operator to collect the aluminum rods in the collection box 8 simply by pulling out the collection plate 10 from the collection box 8.

[0032] The working principle of this utility model is as follows: In use, the aluminum rod is placed between the upper clamp 302 and the lower clamp 301, and then the knob is turned. The knob drives the lead screw 303, which drives the upper clamp 302 to move along the slide bar 5 and cooperate with the lower clamp 301 to clamp and fix the aluminum rod. After fixing, the cylinder 401 and the second motor 404 are started. The second motor 404 drives the cutting blade 405 to rotate. The cylinder 401 pushes the push rod 402, which drives the protective shell 403 to move. The protective shell 403 drives the second motor 404, which in turn drives the cutting blade 405 to rotate. The cylinder 401 pushes the push rod 402, which drives the protective shell 403 to move. The protective shell 403 drives the second motor 404, which in turn drives the cutting blade 405 to rotate. The moving cutting blade 405 moves down and cuts the aluminum rod. After the cutting is completed, the first motor 202 starts and drives the turntable 203 to rotate. The turntable 203 drives the pin 204 to drive the grooved wheel 206 to rotate through the slot. The grooved wheel 206 drives the switching plate 207 to rotate. The switching plate 207 drives the upper clamp 302, the lower clamp 301 and the uncut aluminum rod to rotate and switch. The cutting blade 405 continues to cut the aluminum rod on the second fixed mechanism 3. During the cutting process, the operator can replace the cut aluminum rod to ensure the continuity of the cutting.

[0033] The preferred embodiments of the present utility model disclosed above are only used to help illustrate the present utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the present utility model to the specific implementation methods described. The present specification selects and specifically describes these embodiments in order to better explain the principle and practical application of the present utility model, so that those skilled in the art can better understand and utilize the present utility model.

Claims

1. A multi-station automatic cutting machine for aluminum bars, comprising a frame (1), characterized in that: The bottom of the frame (1) is fixedly connected to a switching mechanism (2), the top of the switching mechanism (2) is fixedly connected to a fixing mechanism (3), and one side of the top of the frame (1) is fixedly connected to a cutting mechanism (4). The switching mechanism (2) includes a mounting plate (201), both sides of which are fixedly connected to the frame (1). A first motor (202) is fixedly connected to the top of the mounting plate (201). A turntable (203) is fixedly connected to the output end of the first motor (202). A pin (204) is fixedly connected to one side of the top of the turntable (203). A locking disc (205) is provided on one side of the pin (204). The bottom of the locking disc (205) is fixedly connected to the turntable (203). A grooved wheel (206) is slidably connected to one side of the locking disc (205). A switching disc (207) is fixedly connected to the top of the grooved wheel (206). The surface of the switching disc (207) is rotatably connected to the frame (1) through a bearing.

2. The multi-station aluminum bar automatic cutting machine according to claim 1, characterized in that: The fixing mechanism (3) includes a lower clamp (301), both sides of the bottom of the lower clamp (301) are fixedly connected to the switching disk (207), and an upper clamp (302) is slidably connected to one side of the top of the lower clamp (301). A lead screw (303) is bolted to the other side of the upper clamp (302), and the top of the lead screw (303) is rotatably connected to the lower clamp (301) through a bearing.

3. The multi-station aluminum bar automatic cutting machine according to claim 1, characterized in that: The cutting mechanism (4) includes a cylinder (401), the bottom of which is fixedly connected to the frame (1), a push rod (402) is slidably connected to the inner cavity of the cylinder (401), a protective shell (403) is fixedly connected to the bottom of the push rod (402), both sides of the protective shell (403) are slidably connected to the frame (1), a second motor (404) is fixedly connected to one side of the inner cavity of the protective shell (403), and the output end of the second motor (404) passes through the inner cavity of the protective shell (403) and is fixedly connected to a cutting blade (405).

4. The multi-station aluminum bar automatic cutting machine according to claim 2, characterized in that: A slide rod (5) is fixedly connected to one side of the top of the lower clamp (301), and the surface of the slide rod (5) is slidably connected to the upper clamp (302).

5. The multi-station automatic aluminum rod cutting machine according to claim 3, characterized in that: A limiting rod (6) is fixedly connected to one side of the top of the frame (1), and the surface of the limiting rod (6) is slidably connected to the protective shell (403).

6. A multi-station aluminum bar automatic cutting machine according to claim 5, characterized in that: The top of the protective shell (403) is provided with a limiting plate (7), and the inner side of the limiting plate (7) is fixedly connected to the limiting rod (6).

7. The multi-station aluminum bar automatic cutting machine according to claim 3, characterized in that: The bottom of the cutting blade (405) is provided with a collection box (8), and the top of the collection box (8) is fixedly connected to the frame (1).

8. A multi-station aluminum bar automatic cutting machine according to claim 7, characterized in that: The inner cavity of the collection box (8) is provided with grooves (9) on both sides, and a collection plate (10) is slidably connected to the inner cavity of the grooves (9).

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