A scaffold welding clamping mechanism

By using a motor-driven bidirectional threaded rod and a sliding plate to clamp the steel pipe and the buckle plate, combined with an electric push rod and a transmission wheel to drive the laser welding head to move and rotate, the problem of the welding head getting tangled with wires is solved, and safe and efficient scaffolding welding is achieved.

CN224444960UActive Publication Date: 2026-07-03WUXI SAFETY SCAFFOLDING

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
WUXI SAFETY SCAFFOLDING
Filing Date
2025-08-07
Publication Date
2026-07-03

AI Technical Summary

Technical Problem

Existing welding equipment poses safety hazards when welding scaffold uprights and clamps, especially the problem of weld joints easily getting tangled with electrical wires.

Method used

A scaffolding welding clamping mechanism is adopted, which clamps steel pipes and buckles with a motor-driven bidirectional threaded rod and a sliding plate, and uses an electric push rod and a transmission wheel to drive the laser welding head to move and rotate, so as to achieve precise welding.

Benefits of technology

This prevents the welding head from getting tangled with wires during rotation, improving welding safety and precision, and increasing welding efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224444960U_ABST
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Abstract

The utility model discloses a scaffold welding clamping mechanism, including side plate and two for welding scaffold's laser welding head, one side of side plate is equipped with a plurality of clamping components, and clamping component includes the connecting frame, and the connecting frame is fixed in one side of side plate through bolt, and the top fixed connection of connecting frame has first motor, and the output end key connection of first motor has two -way screw rod, and the bottom of two -way screw rod is rotatoryly installed in the bottom inner wall of connecting frame through the embedding joint bearing, and both ends of two -way screw rod all are screw -connected with slide, the utility model discloses the rotation of two -way screw rod under the drive of first motor to make two slide plates gather to the middle along the guide rod, and then clamp the steel pipe and the buckle, and then drive the rotation of steel pipe under the rotation of transmission wheel below scaffold, and then carry out the rotary welding of the connecting place of steel pipe and buckle through laser welding head, to avoid the entanglement of the wire connected with welding head when rotating.
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Description

Technical Field

[0001] This utility model relates to the field of scaffolding welding clamping technology, and in particular to a scaffolding welding clamping mechanism. Background Technology

[0002] Currently, during the manufacturing process of scaffolding uprights, the buckle plate is fitted onto the upright, clamped by a clamping mechanism, and then welded and fixed by a welding head.

[0003] Among them, a search revealed Chinese patent CN222536648U, which discloses a welding device for scaffolding uprights. In the application of the above patent's technical solution, since the welding head is moving while the clamping block is stationary, the wires connected to the welding head are easily tangled when the welding head rotates, creating a safety hazard. Therefore, in order to better realize the scaffolding welding function, promote the technological progress of the industry, and improve the core technology competitiveness, this application proposes a new implementation scheme that is different from the clamping mechanism in the prior art. Utility Model Content

[0004] The purpose of this utility model is to solve the safety hazards that exist when welding scaffold uprights and clamping plates with existing welding equipment, and to propose a scaffold welding clamping mechanism.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A scaffolding welding clamping mechanism includes a side plate and two laser welding heads for welding scaffolding. Multiple clamping assemblies are provided on one side of the side plate. Each clamping assembly includes a connecting frame, which is bolted to one side of the side plate. A first motor is fixedly connected to the top of the connecting frame. A bidirectional threaded rod is keyed to the output end of the first motor. The bottom end of the bidirectional threaded rod is rotatably mounted on the bottom inner wall of the connecting frame via an interlocking bearing. Slide plates are threaded to both ends of the bidirectional threaded rod. A clamping block is fixedly connected to one side of the slide plate. A V-groove is provided on one side of the clamping block. Multiple movable wheels are rotatably connected to the inner wall of the V-groove. Two guide rods are fixedly connected between the bottom inner wall and the top inner wall of the connecting frame. The slide plate is slidably connected to the guide rods.

[0007] Furthermore, a top plate is fixedly connected to the top of the side plate, and two sets of adjustment components are provided at the bottom of the top plate.

[0008] Furthermore, the adjustment assembly includes a first electric push rod, which is fixed to the bottom of the top plate by bolts. A second electric push rod is fixedly connected to one end of the first electric push rod, and a fixing block is fixedly connected to the bottom end of the second electric push rod. The laser welding head is fixed to the fixing block by bolts.

[0009] Furthermore, a support platform is fixedly connected to the bottom of one side of the side plate, and a collection box is placed on the top of the support platform.

[0010] Furthermore, a third electric push rod and a piston rod are fixedly connected to the top of the support platform. The top ends of the third electric push rod and the piston rod are jointly fixedly connected to a support base. A second motor is fixedly connected to the top of the support base. A transmission wheel is keyed to the output end of the second motor.

[0011] Furthermore, the collection box has multiple air outlets on one side, with an exhaust fan fixedly connected inside each air outlet and a dustproof net fixedly connected inside each air outlet, the dustproof net being located outside the exhaust fan.

[0012] Furthermore, a filter screen is fixedly connected to the top between the inner walls of the multiple sides of the collection box.

[0013] The beneficial effects of this utility model are as follows:

[0014] 1. Driven by the first motor, the bidirectional threaded rod rotates, causing the two slides to converge towards the center along the guide rod, thereby clamping the steel pipe and buckle. Then, the steel pipe is rotated by the rotation of the transmission wheel under the scaffold, and the connection between the steel pipe and buckle is rotated and welded by the laser welding head, thus avoiding the easy entanglement of the wires connected to the welding head when it rotates.

[0015] 2. The laser welding head is moved by the first electric push rod, thus moving it above the connection between the steel pipe and the buckle plate. Then, the laser welding head is moved downward by the second electric push rod, so that the laser welding head contacts the connection between the steel pipe and the buckle plate, thereby improving the welding accuracy. Attached Figure Description

[0016] Figure 1 This is a three-dimensional structural diagram of a scaffolding welding clamping mechanism proposed in this utility model;

[0017] Figure 2 This is a three-dimensional structural diagram of the clamping component of a scaffolding welding clamping mechanism proposed in this utility model;

[0018] Figure 3 This is a partial three-dimensional structural diagram of a scaffolding welding clamping mechanism proposed in this utility model;

[0019] Figure 4 This is a schematic diagram of the scaffolding clamping and welding state structure of a scaffolding welding clamping mechanism proposed in this utility model;

[0020] Figure 5 This is a cross-sectional view of the collection box structure of a scaffolding welding clamping mechanism proposed in this utility model.

[0021] In the diagram: 1. Side plate; 2. Laser welding head; 3. Clamping assembly; 301. Connecting frame; 302. Bidirectional threaded rod; 303. Guide rod; 304. Slide plate; 305. Clamping block; 306. Movable wheel; 307. First motor; 4. Top plate; 5. Adjustment assembly; 501. First electric push rod; 502. Second electric push rod; 503. Fixing block; 6. Support platform; 7. Collection box; 8. Third electric push rod; 9. Support base; 10. Transmission wheel; 11. Second motor; 12. Air outlet; 13. Exhaust fan; 14. Filter screen. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0023] Reference Figures 1-5 A scaffolding welding clamping mechanism includes a side plate 1, a control panel, and two laser welding heads 2 for welding scaffolding, the laser welding heads 2 having a power of 500-2000W;

[0024] A plurality of clamping assemblies 3 are provided on one side of the side plate 1. The clamping assembly 3 includes a connecting frame 301, which is fixed to one side of the side plate 1 by bolts. A first motor 307 is fixed to the top of the connecting frame 301 by bolts. The first motor 307 is a self-locking motor. The output end of the first motor 307 is key-connected to a bidirectional threaded rod 302. The bottom end of the bidirectional threaded rod 302 is rotatably mounted on the bottom inner wall of the connecting frame 301 through an embedded bearing. Both ends of the bidirectional threaded rod 302 are threadedly connected to a sliding plate 304. One side of 04 is fixed with a clamping block 305 by bolts. One side of the clamping block 305 is provided with a V-shaped groove. Multiple movable wheels 306 are rotatably connected to the inner wall of the V-shaped groove. Two guide rods 303 are welded between the bottom inner wall and the top inner wall of the connecting frame 301. The sliding plate 304 is slidably connected to the guide rods 303. Under the drive of the first motor 307, the bidirectional threaded rod 302 rotates, thereby causing the two sliding plates 304 to converge towards the middle along the guide rods 303, thereby clamping the steel pipe and the buckle. The clamping force range is controlled to be above 2000N.

[0025] Transparent acrylic plates are fixed to the outer surfaces of both sides of the connecting frame 301 with bolts to prevent dust from entering the bidirectional threaded rod 302;

[0026] A top plate 4 is welded to the top of the side plate 1. Two sets of adjustment components 5 are provided at the bottom of the top plate 4. The adjustment components 5 include a first electric push rod 501, which is fixed to the bottom of the top plate 4 by bolts. A second electric push rod 502 is fixed to one end of the first electric push rod 501 by bolts. Under the drive of the first electric push rod 501, the laser welding head 2 moves, thereby moving the laser welding head 2 above the connection between the steel pipe and the buckle. Then, under the drive of the second electric push rod 502, the laser welding head 2 moves downward, thereby making the laser welding head 2 contact the connection between the steel pipe and the buckle. A fixing block 503 is fixed to the bottom end of the second electric push rod 502 by bolts, and the laser welding head 2 is fixed to the fixing block 503 by bolts.

[0027] A support platform 6 is welded to the bottom of one side of the side plate 1. The top of the support platform 6 is fixed with a third electric push rod 8 and a piston rod by bolts. The top of the third electric push rod 8 and the piston rod are jointly fixed with a support seat 9 by bolts. The top of the support seat 9 is fixed with a second motor 11 by bolts. The output end of the second motor 11 is keyed to a transmission wheel 10. The transmission wheel 10 can be a polyurethane transmission wheel with a rotation speed of 30-60 rpm. Driven by the third electric push rod 8, the support seat 9 moves upward, thereby driving the transmission wheel 10 to move upward and contact the steel pipe. Then, driven by the second motor 11, the transmission wheel 10 rotates, thereby driving the steel pipe. Then, the laser welding head 2 performs rotational welding on the connection between the steel pipe and the buckle.

[0028] A collection box 7 is placed on top of the support platform 6. Multiple air outlets 12 are located on one side of the collection box 7, from which gas is discharged. An exhaust fan 13 is bolted into each air outlet 12. The exhaust fan 13 can be a 1.1-3.0kW fan with an air volume range of 1000-3000m³ / h. 3 / h, a dustproof net with a mesh size of 100-200 is fixed inside the air outlet 12 by bolts. The dustproof net is located on the outside of the exhaust fan 13 to prevent dust from entering the collection box 7. It is checked and cleaned every day and replaced regularly.

[0029] A filter screen 14 is bolted to the top between the inner walls of the collection box 7. The filter screen 14 can be a 100-mesh stainless steel mesh. Welding slag falls onto the filter screen 14 and is collected.

[0030] The control panel is electrically connected to the first motor 307, the first electric push rod 501, the second electric push rod 502, the third electric push rod 8, and the second motor 11.

[0031] The working principle of this embodiment is as follows: In use, firstly, the steel pipe is inserted into the clamping components 3 on both sides, and then the buckle is placed in the clamping component 3 in the middle, so that the steel pipe and the buckle are connected. Then, the first motor 307 is started through the control panel. Under the drive of the first motor 307, the bidirectional threaded rod 302 rotates, so that the two slide plates 304 converge towards the middle along the guide rod 303, thereby clamping the steel pipe and the buckle. Next, the first electric push rod 501 and the second electric push rod 502 are started through the control panel. Under the drive of the first electric push rod 501, the laser welding head 2 moves, thereby moving the laser welding head 2 above the connection between the steel pipe and the buckle. Then, under the drive of the second electric push rod 502, the laser welding head 2 moves downward, thereby making the laser welding head 2 contact the connection between the steel pipe and the buckle.

[0032] Then, the third electric push rod 8 is started through the control panel. Under the drive of the third electric push rod 8, the support seat 9 moves upward, thereby driving the transmission wheel 10 to move upward and contact the steel pipe. Next, the second motor 11 is started through the control panel. Under the drive of the second motor 11, the transmission wheel 10 rotates, thereby driving the steel pipe. Then, the laser welding head 2 performs rotational welding on the connection between the steel pipe and the buckle.

[0033] Next, the exhaust fan 13 is turned on. Under the suction of the exhaust fan 13, the welding slag falls onto the filter screen 14 of the collection box 7. Finally, the gas is discharged from the air outlet 12.

[0034] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A scaffold welding clamping mechanism comprising a side plate (1) and two laser welding heads (2) for welding a scaffold, characterized in that, The side plate (1) is provided with a plurality of clamping assemblies (3) on one side. The clamping assembly (3) includes a connecting frame (301). The connecting frame (301) is fixed to one side of the side plate (1) by bolts. A first motor (307) is fixedly connected to the top of the connecting frame (301). A bidirectional threaded rod (302) is keyed to the output end of the first motor (307). The bottom end of the bidirectional threaded rod (302) is rotatably mounted on the bottom inner wall of the connecting frame (301) through an embedded bearing. Both ends of the bidirectional threaded rod (302) are threadedly connected to a sliding plate (304). A clamping block (305) is fixedly connected to one side of the sliding plate (304). A V-shaped groove is provided on one side of the clamping block (305). A plurality of movable wheels (306) are rotatably connected to the inner wall of the V-shaped groove. Two guide rods (303) are fixedly connected between the bottom inner wall and the top inner wall of the connecting frame (301). The sliding plate (304) is slidably connected to the guide rods (303).

2. A scaffold welding clamp mechanism according to claim 1, wherein The top of the side plate (1) is fixedly connected to the top plate (4), and the bottom of the top plate (4) is provided with two sets of adjustment components (5).

3. A scaffold welding clamp mechanism according to claim 2, wherein The adjustment assembly (5) includes a first electric push rod (501), which is fixed to the bottom of the top plate (4) by bolts. A second electric push rod (502) is fixedly connected to one end of the first electric push rod (501), and a fixing block (503) is fixedly connected to the bottom end of the second electric push rod (502). The laser welding head (2) is fixed to the fixing block (503) by bolts.

4. The scaffold welding clamp mechanism of claim 1, wherein, A support platform (6) is fixedly connected to the bottom of one side of the side plate (1), and a collection box (7) is placed on the top of the support platform (6).

5. A scaffold welding clamp mechanism according to claim 4, wherein The top of the support platform (6) is fixedly connected to a third electric push rod (8) and a piston rod. The top ends of the third electric push rod (8) and the piston rod are fixedly connected to a support base (9). The top of the support base (9) is fixedly connected to a second motor (11). The output end of the second motor (11) is keyed to a transmission wheel (10).

6. A scaffold welding clamp mechanism according to claim 4, wherein The collection box (7) has multiple air outlets (12) on one side. An exhaust fan (13) is fixedly connected inside the air outlet (12). A dustproof net is fixedly connected inside the air outlet (12) and is located outside the exhaust fan (13).

7. A scaffold welding clamp mechanism according to claim 4, wherein A filter screen (14) is fixedly connected to the top between the inner walls of the collection box (7) on multiple sides.