Welding apparatus with automatic collection of welding waste

Abstract

This utility model belongs to the technical field of welding equipment and relates to a welding device with automatic collection of welding waste. The welding device of this utility model comprises a first transparent cover, a first electric push rod, a second transparent cover, a slide, a slider, a fixing plate, an anti-slip pad, a positioning groove, a positioning block, a baffle, a dust pump, a dust suction pipe, and a collection cover. When welding power poles, the first electric push rod is first opened, causing the second transparent cover to move downwards, merging the first and second transparent covers into one. This places the power pole in a relatively enclosed space, facilitating the automatic collection of welding waste using the collection cover and dust pump. This avoids the problem of waste residue and exhaust fumes easily spreading and potentially harming the health of workers, thus improving the practicality of the device.

Description

Technical Field

[0001] This utility model belongs to the technical field of welding equipment, and relates to a welding equipment with automatic collection of welding waste. Background Technology

[0002] Welding technology, also known as joining engineering, is an important material processing technology. Welding is defined as follows: the process of permanently joining workpieces (of the same or different materials) by heating or pressurizing, or both, with or without filler material, to achieve atomic bonding between the workpiece materials.

[0003] A patent titled "Welding Equipment for Processing Power Steel Poles" (patent application number: 202123333785.9) discloses a welding device for processing power steel poles. However, the welding equipment provided by this patent has difficulty in automatically collecting the waste generated during welding (such as slag and exhaust gas). This results in slag and exhaust gas easily spreading during the welding of power steel poles, potentially harming the health of workers and being environmentally unfriendly, thus reducing the practicality of the device.

[0004] Therefore, there is an urgent need to develop a welding device with automatic waste collection capabilities to solve the above problems. Summary of the Invention

[0005] To address the aforementioned technical problems, this utility model provides a welding device with automatic collection of welding waste. It can automatically collect the waste generated during welding (such as slag and exhaust gas), avoiding the problem of slag and exhaust gas easily spreading when welding power steel poles, thereby protecting the health of workers and benefiting the environment.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] A welding device with automatic collection of welding waste includes: a base, a first transparent cover fixedly connected to the top of the base, and a support frame fixedly connected to the top of the base; a first electric push rod fixedly connected to the top of the support frame, and the telescopic end of the first electric push rod being fixedly connected to a second transparent cover.

[0008] The first transparent cover and the second transparent cover are fastened together; the first transparent cover and the second transparent cover define a space for welding.

[0009] A dust collection assembly for adsorbing and collecting welding waste is provided on the top of the base; the dust collection assembly includes a collection hood, which is located at the bottom of the first transparent cover;

[0010] A welding assembly is provided above the interior of the second transparent cover;

[0011] An arc-shaped bottom clamping assembly is provided on each of the opposite side walls of the first transparent cover, and an arc-shaped top clamping assembly is provided on each of the opposite side walls of the second transparent cover.

[0012] A bottom clamping component and a top clamping component together define a clamping space for clamping the object to be welded.

[0013] Furthermore, the bottom clamping assembly and the top clamping assembly have the same structure, both including: a limiting assembly and a sliding groove and two positioning grooves disposed on the corresponding transparent cover sidewall;

[0014] The limiting component includes a slider, a fixing plate, and two positioning blocks; the top of the slider is fixedly connected to the bottom of the fixing plate, and both sides of the slider are fixedly connected to a positioning block respectively.

[0015] The slide groove is formed inside the side wall of the first transparent cover and the second transparent cover. A positioning groove is formed on both sides of each slide groove, and the slide groove and the positioning groove are connected. The slider is slidably connected to the slide groove, and the positioning groove and the positioning block are slidably connected.

[0016] Furthermore, the longitudinal sections of the slide groove and the positioning groove are both semi-circular, the bottoms of the slider and the positioning block are both arc-shaped, the slide groove and the slider are adapted to each other, and the positioning groove and the positioning block are adapted to each other.

[0017] Furthermore, the fixing plate is arc-shaped, and an anti-slip pad is fixedly connected to the top of the fixing plate.

[0018] Furthermore, the welding assembly includes a second electric push rod and a welding head; one end of the second electric push rod is fixedly connected to the upper interior of the second transparent cover, and the telescopic end of the second electric push rod is fixedly connected to the top of the welding head.

[0019] Furthermore, the vacuuming assembly includes a vacuum pump, a vacuum hose, a dust discharge hose, and a collection hood;

[0020] The bottom of the vacuum pump is fixedly connected to the top of the base, and one end of the vacuum pump is fixedly connected to one end of the vacuum pipe, while the other end of the vacuum pump is fixedly connected to one end of the exhaust pipe.

[0021] Furthermore, the other end of the suction pipe is fixedly connected to the side of the collection cover, and the other end of the suction pipe communicates with the interior of the collection cover;

[0022] The bottom of the collection cover is fixedly connected to the bottom of the inner cavity of the first transparent cover.

[0023] Furthermore, a baffle is fixedly connected to the inner wall of the second transparent cover.

[0024] Furthermore, the first transparent cover and the second transparent cover are fastened together by the baffle.

[0025] The technical effects and advantages of this utility model are as follows:

[0026] This invention, by comprising a first transparent cover, a first electric push rod, a second transparent cover, a slide groove, a slider, a fixing plate, an anti-slip pad, a positioning groove, a positioning block, a baffle, a dust pump, a dust suction pipe, and a collection cover, allows for the automatic collection of welding waste generated during the welding of power steel poles. Firstly, the first electric push rod is opened, causing the second transparent cover to move downwards, merging the two transparent covers into one. This creates a relatively enclosed space for the power steel pole, facilitating the automatic collection of welding waste using the collection cover and dust pump. This prevents waste residue and exhaust fumes from easily spreading and potentially harming the health of workers, thus improving the practicality of the device. Furthermore, when the first electric push rod moves the second transparent cover downwards, it clamps and fixes the power steel pole placed on top of the fixing plate. Simultaneously, external force can rotate the fixing plate, causing the clamped object to be welded (such as the power steel pole) to rotate as well, facilitating welding and bringing convenience to the use of the device. Attached Figure Description

[0027] Figure 1 This is a schematic diagram of the welding equipment with automatic collection of welding waste according to the present invention.

[0028] Figure 2 This is a top view of the first transparent cover in this utility model.

[0029] Figure 3 This is a bottom view of the No. 2 transparent cover in this utility model.

[0030] Figure 4 This is a schematic diagram of the structure of the fixing plate in this utility model.

[0031] Figure 5 In this utility model Figure 2 Enlarged diagram of point A.

[0032] In the diagram: 1. Base; 2. Transparent cover No. 1; 3. Support frame; 4. Electric push rod No. 1; 5. Transparent cover No. 2; 6. Slide groove; 7. Slider; 8. Fixing plate; 9. Anti-slip pad; 10. Positioning groove; 11. Positioning block; 12. Baffle; 13. Electric push rod No. 2; 14. Welding head; 15. Dust pump; 16. Dust suction pipe; 17. Dust exhaust pipe; 18. Collection cover. Detailed Implementation

[0033] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0034] like Figures 1-5 As shown, this utility model provides a welding device with automatic collection of welding waste, including: a base 1, a first transparent cover 2 fixedly connected to the top of the base 1, and a support frame 3 fixedly connected to the top of the base 1; a first electric push rod 4 fixedly connected to the top of the support frame 3, and the telescopic end of the first electric push rod 4 fixedly connected to the second transparent cover 5.

[0035] The first transparent cover 2 and the second transparent cover 5 are fastened together; the first transparent cover 2 and the second transparent cover 5 define a space for welding; specifically, the space is a relatively enclosed space to avoid the splashing of welding waste.

[0036] A dust collection assembly for adsorbing and collecting welding waste is provided on the top of the base 1; the dust collection assembly includes a collection cover 18, which is disposed at the bottom of the first transparent cover 2;

[0037] A welding assembly is provided above the interior of the second transparent cover 5;

[0038] An arc-shaped bottom clamping assembly is provided on each of the opposite side walls of the first transparent cover 2, and an arc-shaped top clamping assembly is provided on each of the opposite side walls of the second transparent cover 5.

[0039] A bottom clamping component and a top clamping component together define a clamping space for clamping the object to be welded.

[0040] Specifically, the bottom clamping component and the top clamping component on the same side jointly define a clamping space for clamping one object to be welded, and the bottom clamping component and the top clamping component on the other side jointly define a circular clamping space for clamping another object to be welded; the two clamping spaces on both sides are close to a circle and can be used to clamp cylindrical objects to be welded (such as power steel poles).

[0041] In this embodiment, the bottom clamping assembly and the top clamping assembly have the same structure, both including: a limiting assembly and a sliding groove 6 and two positioning grooves 10 disposed on the corresponding side wall of the transparent cover; specifically, there are two bottom clamping assemblies, respectively disposed on opposite sides of the side wall of the first transparent cover 2, and each bottom clamping assembly includes: a limiting assembly and a sliding groove 6 and two positioning grooves 10 disposed on the side wall of the first transparent cover 2; there are two top clamping assemblies, respectively disposed on opposite sides of the side wall of the second transparent cover 5, and each top clamping assembly includes: a limiting assembly and a sliding groove 6 and two positioning grooves 10 disposed on the side wall of the second transparent cover 5;

[0042] The limiting component includes a slider 7, a fixing plate 8, and two positioning blocks 11; the top of the slider 7 is fixedly connected to the bottom of the fixing plate 8, and both sides of the slider 7 are fixedly connected to a positioning block 11 respectively.

[0043] The slide groove 6 is specifically formed inside the side wall of the first transparent cover 2 and the second transparent cover 5, and one side of the slide groove 6 is connected to the outside. A positioning groove 10 is formed on both sides of each slide groove 6, and the slide groove 6 and the positioning groove are connected. The slider 7 is slidably connected to the slide groove 6, and the positioning groove 10 is slidably connected to the positioning block 11.

[0044] In this embodiment, the longitudinal sections of the slide groove 6 and the positioning groove 10 are both semi-circular, the bottoms of the slider 7 and the positioning block 11 are both arc-shaped, the slide groove 6 and the slider 7 are adapted to each other, and the positioning groove 10 and the positioning block 11 are adapted to each other.

[0045] In this embodiment, the fixing plate 8 is arc-shaped, and an anti-slip pad 9 is fixedly connected to the top of the fixing plate 8. When welding is required on the power steel pole, the two power steel poles are first placed on the top of the two fixing plates 8 on the left and right sides of the first transparent cover 2, so that the welding joints of the two power steel poles are in close contact. Then, the first electric push rod 4 is opened, which will drive the second transparent cover 5 to move downward. The two fixing plates 8 below the second transparent cover 5 are used to limit and fix the power steel pole. At the same time, the external drive component can be used to drive the fixing plate 8 to rotate. The fixing plate 8 will rotate along the direction of the semi-circular slide groove 6. The fixing plate 8 will drive the clamped power steel pole to rotate, thereby facilitating the welding of the power steel pole. When the first electric push rod 4 drives the second transparent cover 5 to move downward, the first transparent cover 2 and the second transparent cover 5 are combined into one, so that the power steel pole is in a relatively closed space, avoiding the problem that the waste generated by welding can easily be scattered everywhere, which may cause damage to the health of the workers, thus improving the practicality of the device.

[0046] In this embodiment, the welding assembly includes a second electric push rod 13 and a welding head 14; one end of the second electric push rod 13 is fixedly connected to the upper interior of the second transparent cover 5, and the telescopic end of the second electric push rod 13 is fixedly connected to the top of the welding head 14.

[0047] In this embodiment, the dust collection assembly includes a dust pump 15, a dust collection pipe 16, a dust discharge pipe 17, and a collection cover 18;

[0048] The bottom of the vacuum pump 15 is fixedly connected to the top of the base 1, and one end of the vacuum pump 15 is fixedly connected to one end of the vacuum pipe 16, and the other end of the vacuum pump 15 is fixedly connected to one end of the dust discharge pipe 17.

[0049] In this embodiment, the other end of the suction pipe 16 is fixedly connected to the side of the collection cover 18, and the other end of the suction pipe 16 communicates with the interior of the collection cover 18.

[0050] The bottom of the collection cover 18 is fixedly connected to the bottom of the inner cavity of the first transparent cover 2.

[0051] When welding is required on the power pole, the second electric push rod 13 is turned on. The second electric push rod 13 will drive the welding head 14 to move downward, so that the welding head 14 contacts the surface of the power pole and welding is performed using the welding head 14. At the same time, the dust pump 15 is turned on, and the dust suction pipe 16 will absorb and collect the welding waste through the collection hood 18. Then, the collected waste is discharged into the externally connected purification box through the dust discharge pipe 17, and the purification box is used to purify and collect the waste.

[0052] In this embodiment, a baffle 12 is fixedly connected to the inner wall of the second transparent cover 5;

[0053] In this embodiment, the first transparent cover 2 and the second transparent cover 5 are fastened together by the baffle 12. Specifically, notches are provided at corresponding positions of the baffle, the bottom clamping assembly, and the top clamping assembly to prevent the baffle from affecting the rotation of the object to be welded. Furthermore, the baffle 12 can block the gap between the first transparent cover 2 and the second transparent cover 5, preventing a large gap from forming between them due to the excessively large diameter of the clamped power steel rod, which would be detrimental to subsequent dust extraction.

[0054] Working principle: When welding is required on the power poles, first place the two power poles on top of the two fixing plates 8 on the left and right sides of the first transparent cover 2, ensuring close contact between the two power poles at the welding points. Then, open the first electric push rod 4, which will move the second transparent cover 5 downwards. The two fixing plates 8 below the second transparent cover 5 will limit and fix the power poles. At the same time, the external drive component can be used to rotate the fixing plates 8, which will rotate along the direction of the semi-circular slide groove 6. The fixing plates 8 will cause the clamped power poles to rotate, facilitating welding of power poles at different positions. Next, open the second electric push rod 13. The welding head 14 will move downwards, making it contact the surface of the power pole for welding. Simultaneously, the first electric push rod 4 will move the second transparent cover 5 downwards, merging the first and second transparent covers 2 and 5 into one, thus placing the power pole in a relatively enclosed space. Turning on the dust pump 15 allows the dust suction pipe 16 to collect the welding waste through the collection cover 18. The collected waste is then discharged through the exhaust pipe 17 into an externally connected purification box. This purification box cleans and collects the waste, preventing it from easily scattering and potentially harming the health of workers, thus improving the device's practicality.

[0055] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A welding apparatus having a welding waste automatic collection effect, comprising: The base (1) is characterized in that a first transparent cover (2) is fixedly connected to the top of the base (1), and a support frame (3) is fixedly connected to the top of the base (1); a first electric push rod (4) is fixedly connected to the top of the support frame (3), and the telescopic end of the first electric push rod (4) is fixedly connected to the second transparent cover (5). The first transparent cover (2) and the second transparent cover (5) are fastened together; the first transparent cover (2) and the second transparent cover (5) define a space for welding; A dust collection assembly for adsorbing and collecting welding waste is provided on the top of the base (1); the dust collection assembly includes a collection cover (18), which is located at the bottom of the first transparent cover (2); A welding assembly is provided above the interior of the second transparent cover (5); An arc-shaped bottom clamping assembly is provided on the side walls of the first transparent cover (2) on both sides, and an arc-shaped top clamping assembly is provided on the side walls of the second transparent cover (5) on both sides. A bottom clamping component and a top clamping component together define a clamping space for clamping the object to be welded.

2. The welding apparatus having the effect of automatically collecting welding waste according to claim 1, wherein The bottom clamping assembly and the top clamping assembly have the same structure, each including: a limiting assembly and a sliding groove (6) and two positioning grooves (10) provided on the corresponding transparent cover sidewall. The limiting component includes a slider (7), a fixing plate (8) and two positioning blocks (11); the top of the slider (7) is fixedly connected to the bottom of the fixing plate (8), and the two sides of the slider (7) are respectively fixedly connected to a positioning block (11). The slide groove (6) is opened inside the side wall of the first transparent cover (2) and the second transparent cover (5). A positioning groove (10) is opened on both sides of each slide groove (6). The slide groove (6) and the positioning groove are connected. The slider (7) and the slide groove (6) are slidably connected. The positioning groove (10) and the positioning block (11) are slidably connected.

3. The welding apparatus having the effect of automatically collecting welding waste according to claim 2, wherein The longitudinal sections of the slide groove (6) and the positioning groove (10) are both semi-circular, the bottoms of the slider (7) and the positioning block (11) are both arc-shaped, the slide groove (6) and the slider (7) are adapted to each other, and the positioning groove (10) and the positioning block (11) are adapted to each other.

4. The welding apparatus having the effect of automatically collecting welding waste according to claim 2, wherein The fixing plate (8) is arc-shaped, and an anti-slip pad (9) is fixedly connected to the top of the fixing plate (8).

5. The welding apparatus having the effect of automatically collecting welding waste according to claim 1, wherein The welding assembly includes a second electric push rod (13) and a welding head (14); one end of the second electric push rod (13) is fixedly connected to the upper interior of the second transparent cover (5), and the telescopic end of the second electric push rod (13) is fixedly connected to the top of the welding head (14).

6. The welding apparatus having a welding waste automatic collection effect according to claim 1, wherein The vacuuming assembly includes a vacuum pump (15), a vacuum pipe (16), a dust discharge pipe (17), and a collection cover (18). The bottom of the vacuum pump (15) is fixedly connected to the top of the base (1), and one end of the vacuum pump (15) is fixedly connected to one end of the vacuum pipe (16), and the other end of the vacuum pump (15) is fixedly connected to one end of the dust discharge pipe (17).

7. The welding apparatus having the effect of automatically collecting welding waste according to claim 6, wherein The other end of the suction pipe (16) is fixedly connected to the side of the collection cover (18), and the other end of the suction pipe (16) is connected to the inside of the collection cover (18); The bottom of the collection cover (18) is fixedly connected to the bottom of the inner cavity of the first transparent cover (2).

8. The welding apparatus having the effect of automatically collecting welding waste according to claim 1, wherein A baffle (12) is fixedly connected to the inner wall of the second transparent cover (5).

9. The welding apparatus having the effect of automatically collecting welding waste according to claim 8, wherein The first transparent cover (2) and the second transparent cover (5) are fastened together by the baffle (12).

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