A sample chip collecting device
By designing the box mechanism, pushing mechanism, and discharging mechanism, and using cylinders and speed control valves to control the frequency of the push plate, combined with the slag cup chute and slide rail structure, the problem of debris splashing in the debris collection device was solved, and stable collection and efficient conveying of debris were achieved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- WUHAN IRON & STEEL GRP ECHENG IRON & STEEL CO LTD
- Filing Date
- 2025-06-25
- Publication Date
- 2026-07-03
AI Technical Summary
Existing chip collection devices suffer from chip scattering due to manual operation during sampling, resulting in incomplete collection and affecting the effectiveness of chip collection.
Design a chip collection device after sample chipping, including a box mechanism, a pushing mechanism and a discharging mechanism. The frequency of the pushing plate is controlled by a cylinder and a speed regulating valve. Combined with the slag cup chute and slide rail structure, the automatic collection and stable conveying of chips can be achieved.
It effectively prevents debris from splashing in the material cup, improves the integrity of debris collection and the mobility of the device, allows multiple material cups to be placed at the same time and has the ability to move on its own, thus improving operating efficiency.
Smart Images

Figure CN224445405U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of chip collection equipment technology, and in particular to a chip collection device after sample cutting. Background Technology
[0002] The chip collection system is an automated system for collecting sample chips over long distances. It is widely used in industries such as metallurgy, cement, casting, food, and pharmaceuticals. This system is a negative pressure chip collection system. The system uses the negative pressure generated by the fan as the power source. The negative pressure tank is used to buffer the negative pressure airflow. The negative pressure airflow is used to make the chips run in the conveying pipeline and then be transported to the site or testing laboratory by the collector along the conveying pipeline.
[0003] Conventional chip collection devices require manual sampling of the debris after collection. Manual sampling has frequency limitations, and the debris collected during sampling is often scattered by the operator, resulting in incomplete collection and affecting the effectiveness of the collection. Therefore, a new chip collection device is proposed to address these issues. Utility Model Content
[0004] The purpose of this invention is to provide a chip collection device after sample cutting, which solves the problem that the chips collected during sampling are splashed up by the operator, resulting in incomplete chip collection and affecting the effectiveness of chip collection.
[0005] The specific solution of this utility model is: a chip collection device after sample chipping, including a box mechanism; a pushing mechanism is installed at the upper end of the box mechanism, and a discharging mechanism is installed at the upper end of the box mechanism in front of the pushing mechanism.
[0006] The feeding mechanism includes a cylinder, a speed regulating valve is fixedly installed at the outer end of the cylinder, a gasket is fixedly installed in front of the outer end of the cylinder, the gasket is fixedly connected to the cylinder through a connecting block, a fixing block is fixedly installed above the cylinder, and a slag cup chute is fixedly installed at the outer end of the fixing block.
[0007] Furthermore, the box mechanism described in this utility model includes a collection box, a door panel fixedly installed at the front end of the collection box, a handle fixedly installed at the front end of the door panel, a support rod fixedly installed at the lower end of the collection box, a fixing plate movably installed at the lower end of the support rod, a through hole opened in the middle of the upper end of the collection box, a controller installed thereon, a protective box fixedly installed at the rear of the upper end of the collection box, a slot opened at the front end of the protective box, and a connecting pipe fixedly connected inside the rear of the upper end of the collection box; a cylinder fixedly installed at the upper end of the collection box and located in front of the through hole, the number of cylinders corresponding to the number of through holes, a fixing block fixedly installed at the upper end of the collection box and located outside the cylinder, and a slag cup chute corresponding to the through hole.
[0008] Furthermore, the discharge mechanism of this utility model includes a fixed frame and a support plate. A push plate is movably installed inside the support plate, and an mounting plate is fixedly installed at the outer end of the support plate. A fiber optic sensor is fixedly installed at the upper end of the mounting plate. A cup holder is fixedly installed at the middle of the front end of the push plate. A placement block is fixedly installed at the upper end of the cup holder. A support frame is fixedly installed in front of the cup holder. A slide rail is fixedly installed at the upper end of the support frame, and a material cup is movably installed at the upper end of the slide rail. The fixed frame is fixedly installed at the upper end of the collection box and located in front of the cylinder. The front end of the push plate has an arc-shaped structure.
[0009] Furthermore, the support rod and fixing plate described in this utility model are detachable structures, the fixing plate is a T-shaped structure, and the through holes are evenly distributed in the middle of the upper end of the collection box.
[0010] Furthermore, in this utility model, the slots are equidistantly distributed at the front end of the protective box, and the connecting pipe extends through the protective box into the interior of the collection box.
[0011] Furthermore, in this utility model, the cup holder is movably installed at the upper end of the through hole, the cup and the placement block at the upper end of the cup holder are compatible, the support frame is fixedly installed at the upper end of the collection box and located in front of the through hole, and the upper end of the slide rail has an arc-shaped structure.
[0012] The advantages of this utility model are:
[0013] 1. This utility model uses a fixing block to fix the slag cup chute at the position corresponding to the through hole above the cylinder, which can be used to collect the debris splashed up when the material cup is collecting debris, and prevent the debris from splashing into the material cup. In addition, the setting of the speed regulating valve makes the frequency of the cylinder pushing the push plate adjustable, thereby improving the mobility of the device.
[0014] 2. This utility model features a cup holder that is movably installed at the upper end of the through hole. The cup holder can be installed according to the chip collection requirements during use. The placement block at the upper end of the cup holder cooperates with the material cup, which facilitates the cylinder to push the push plate to push the material cup. At the same time, after the material cup is pushed out, it moves to the upper end of the slide rail. The length and curvature of the slide rail are set so that the device can hold multiple material cups at the same time and also has the ability to move on its own. Attached Figure Description
[0015] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0016] Figure 2 This is a three-dimensional structural diagram of the box mechanism in this utility model;
[0017] Figure 3 This is a three-dimensional structural diagram of the feeding mechanism in this utility model;
[0018] Figure 4 This is a three-dimensional structural diagram of the discharge mechanism in this utility model;
[0019] Figure 5 This is a schematic diagram of the three-dimensional structure of the support frame in this utility model.
[0020] In the diagram: 1. Box body mechanism; 101. Collection box; 102. Door panel; 103. Handle; 104. Support rod; 105. Fixing plate; 106. Through hole; 107. Controller; 108. Protective box; 109. Slot; 110. Connecting pipe; 2. Pushing mechanism; 201. Cylinder; 202. Speed regulating valve; 203. Gasket 1; 204. Connecting block; 205. Fixing block; 206. Slag cup chute; 3. Discharge mechanism; 301. Fixing frame; 302. Support plate; 303. Push plate; 304. Mounting plate; 305. Fiber optic sensor; 306. Cup holder; 307. Placement block; 308. Support frame; 309. Slide rail; 310. Material cup. Detailed Implementation
[0021] The technical solution of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model. In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," etc., indicating orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the utility model product is in use. They are only for the convenience of describing this utility model or simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed or operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.
[0022] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," and "connect" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0023] See Figures 1-5 This utility model is a chip collection device after sample cutting, including a box mechanism 1; a pushing mechanism 2 is installed at the upper end of the box mechanism, and a discharging mechanism 3 is installed at the upper end of the box mechanism in front of the pushing mechanism.
[0024] The feeding mechanism includes a cylinder 201, a speed regulating valve 202 is fixedly installed on the outer end of the cylinder, a gasket 203 is fixedly installed in front of the outer end of the cylinder, the gasket 203 is fixedly connected to the cylinder through a connecting block 204, a fixing block 205 is fixedly installed above the cylinder, and a slag cup chute 206 is fixedly installed on the outer end of the fixing block.
[0025] Furthermore, the box mechanism described in this utility model includes a collection box 101, a door panel 102 fixedly installed at the front end of the collection box, a handle 103 fixedly installed at the front end of the door panel, a support rod 104 fixedly installed at the lower end of the collection box, a fixing plate 105 movably installed at the lower end of the support rod, a through hole 106 opened in the middle of the upper end of the collection box, a controller 107 installed thereon, a protective box 108 fixedly installed at the rear of the upper end of the collection box, a slot 109 opened at the front end of the protective box, and a connecting pipe 110 fixedly connected inside the rear of the upper end of the collection box; a cylinder fixedly installed at the upper end of the collection box and located in front of the through hole, the number of cylinders corresponding to the number of through holes, a fixing block fixedly installed at the upper end of the collection box and located outside the cylinder, and a slag cup chute corresponding to the through hole.
[0026] Furthermore, in this embodiment, the discharging mechanism includes a fixed frame 301 and a support plate 302. A push plate 303 is movably mounted inside the support plate, and an mounting plate 304 is fixedly mounted on the outer end of the support plate. A fiber optic sensor 305 is fixedly mounted on the upper end of the mounting plate. A cup holder 306 is fixedly mounted in the middle of the front end of the push plate. A placement block 307 is fixedly mounted on the upper end of the cup holder. A support frame 308 is fixedly mounted in front of the cup holder. A slide rail 309 is fixedly mounted on the upper end of the support frame, and a material cup 310 is movably mounted on the upper end of the slide rail. The fixed frame is fixedly mounted on the upper end of the collection box and located in front of the cylinder. The front end of the push plate has an arc-shaped structure. By setting the slide rail 309, the material cup 310 will not fall when it slides out automatically, and the slide rail 309 can simultaneously support the placement of multiple material cups 310.
[0027] Furthermore, the support rod and fixing plate described in this utility model are detachable structures, the fixing plate is a T-shaped structure, and the through holes are evenly distributed in the middle of the upper end of the collection box.
[0028] Furthermore, in this utility model, the slots are equidistantly distributed at the front end of the protective box, and the connecting pipe extends through the protective box 108 into the interior of the collection box.
[0029] Furthermore, in this invention, the cup holder is movably mounted on the upper end of the through hole, the cup and the placement block on the upper end of the cup holder are compatible, the support frame is fixedly mounted on the upper end of the collection box and located in front of the through hole, and the upper end of the slide rail has an arc-shaped structure. In this invention, the arc-shaped push plate 303 is compatible with the cup 310, which facilitates the stability of the cup 310 when it is pushed.
[0030] In this utility model, the cup holder 306 is movably installed at the upper end of the through hole 106. The cup 310 and the placement block 307 at the upper end of the cup holder 306 are compatible. The support frame 308 is fixedly installed at the upper end of the collection box 101 and located in front of the through hole 106. The upper end of the slide rail 309 has an arc-shaped structure. The arc-shaped structure of the slide rail 309 allows the cup 310 to move downwards on its own after entering the slide rail 309, so as to make enough placement space for subsequent cups 310.
[0031] Working Principle: This utility model relates to a chip collection device. In use, the collection box 101 is first connected to other external equipment via a connecting pipe 110. After connection, chips enter the material cup 310 through the connecting pipe 110. After collection, the driving cylinder 201 causes the push plate 303 to push the material cup 310 to the upper end of the slide rail 309 for easy handling by workers. In this structure, the operating frequency of the cylinder 201 can be adjusted by the speed regulating valve 202 according to manual efficiency. The length of the slide rail 309 allows the device to hold multiple material cups 310 simultaneously. Finally, the chip cup chute 206 is fixed above the cylinder 201 at the position corresponding to the through hole 106 via a fixing block 205. This is used to collect chips splashed during chip collection in the material cup 310, preventing chips from splashing into the material cup 310. All components of this device work together to collect chips at the end of the collection process. Finally, the successfully collected material cup 310 is manually removed for further testing and analysis.
[0032] This invention uses a fixing block to fix the slag cup chute at the position corresponding to the through hole above the cylinder. It can be used to collect debris splashed up during the material cup collection process, preventing debris from splashing into the material cup. The speed control valve allows the frequency of the cylinder pushing the push plate to be adjusted, thereby improving the mobility of the device. This invention also features a cup holder that is movably installed at the upper end of the through hole. The cup holder can be installed according to the debris collection requirements. The placement block at the upper end of the cup holder cooperates with the material cup, making it easy for the cylinder to push the push plate onto the material cup. After the material cup is pushed out, it moves to the upper end of the slide rail. The length and curvature of the slide rail are designed so that the device can hold multiple material cups at the same time and still have the ability to move on its own.
Claims
1. A chip collection device for a sample after dicing, characterized by: It includes a housing mechanism; a pushing mechanism is installed at the upper end of the housing mechanism, and a discharging mechanism is installed at the upper end of the housing mechanism in front of the pushing mechanism. The feeding mechanism includes a cylinder, a speed regulating valve is fixedly installed at the outer end of the cylinder, a gasket is fixedly installed in front of the outer end of the cylinder, the gasket is fixedly connected to the cylinder through a connecting block, a fixing block is fixedly installed above the cylinder, and a slag cup chute is fixedly installed at the outer end of the fixing block.
2. The device according to claim 1, wherein: The housing mechanism includes a collection box, a door panel fixedly installed at the front end of the collection box, a handle fixedly installed at the front end of the door panel, a support rod fixedly installed at the lower end of the collection box, a fixing plate movably installed at the lower end of the support rod, a through hole opened in the middle of the upper end of the collection box, a controller installed thereon, a protective box fixedly installed at the rear of the upper end of the collection box, a slot opened at the front end of the protective box, and a connecting pipe fixedly connected inside the rear of the upper end of the collection box; cylinders fixedly installed at the upper end of the collection box and located in front of the through hole, the number of cylinders corresponding to the number of through holes, a fixing block fixedly installed at the upper end of the collection box and located outside the cylinders, and a slag cup chute corresponding to the through hole.
3. The device according to claim 1, wherein: The discharge mechanism includes a fixed frame and a support plate. A push plate is movably installed inside the support plate, and an mounting plate is fixedly installed at the outer end of the support plate. A fiber optic sensor is fixedly installed at the upper end of the mounting plate. A cup holder is fixedly installed at the middle of the front end of the push plate. A placement block is fixedly installed at the upper end of the cup holder. A support frame is fixedly installed in front of the cup holder. A slide rail is fixedly installed at the upper end of the support frame, and a material cup is movably installed at the upper end of the slide rail. The fixed frame is fixedly installed at the upper end of the collection box and located in front of the cylinder. The front end of the push plate has an arc-shaped structure.
4. The device according to claim 2, wherein: The support rod and fixing plate are detachable structures, the fixing plate is a T-shaped structure, and the through holes are evenly distributed in the middle of the upper end of the collection box.
5. The device of claim 2, wherein: The slots are evenly distributed at the front end of the protective box, and the connecting pipe extends through the protective box into the interior of the collection box.
6. The device of claim 3, wherein: The cup holder is movably installed at the upper end of the through hole, the cup and the placement block at the upper end of the cup holder are compatible, the support frame is fixedly installed at the upper end of the collection box and located in front of the through hole, and the upper end of the slide rail has an arc-shaped structure.