A purlin production deburring device

By designing an automated purlin deburring device, which uses a hydraulic cylinder to drive the grinding mechanism and guide rollers, the automated deburring process of purlins is achieved, solving the problem of low efficiency in purlin deburring and improving safety and adaptability.

CN224445517UActive Publication Date: 2026-07-03JIANGMEN FUSHENG STEEL STRUCTURE CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JIANGMEN FUSHENG STEEL STRUCTURE CO LTD
Filing Date
2025-07-03
Publication Date
2026-07-03

AI Technical Summary

Technical Problem

Existing purlin deburring devices are inefficient and pose safety hazards when using clamps to hold excessively long purlins.

Method used

A deburring device is designed, comprising a worktable, guide rollers, hydraulic cylinders, a grinding mechanism, a drive mechanism, and a conveying mechanism. The grinding mechanism is driven by the hydraulic cylinder, the conveying mechanism automatically feeds the material, and the guide rollers reduce the friction between the purlins and the worktable, thereby achieving automated deburring of the purlins.

Benefits of technology

It improves the efficiency of purlin deburring, reduces safety risks, adapts to purlins of different widths, and reduces production costs.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN224445517U_ABST
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Abstract

This utility model discloses a deburring device for purlin production, relating to the field of purlin production technology. The device includes a workbench with a collection groove at the center of its top. First mounting grooves are formed on both sides of the collection groove on the top of the workbench, and second mounting grooves are formed on one side of each of the first mounting grooves on the top of the workbench. Guide rollers are rotatably mounted inside the collection groove and the two second mounting grooves via bearings. A fixing frame is positioned on the top of the workbench directly above the collection groove. In this utility model, the purlin is placed on the top of the workbench, and a drive mechanism moves a conveying mechanism, causing the conveying wheels of the conveying mechanism to contact the outer sides of the purlin. This structure is simple, adaptable to purlins of different widths, and the conveying mechanism drives the conveying wheels to rotate, which in turn moves the purlin, thus providing automatic feeding functionality.
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Description

Technical Field

[0001] This utility model relates to the field of purlin production technology, specifically a deburring device for purlin production. Background Technology

[0002] A purlin is a horizontal roof beam perpendicular to the roof truss or rafters, used to support the rafters or roofing material. Purlins are transversely bending members (usually bi-directional bending) and are generally designed as single-span simply supported purlins. Common purlin types include solid-web and light steel truss types. Purlins are typically made of wood or steel. Their function is to connect and support beams to walls, enhancing the stability of the building. Purlins bear the weight of the entire building; they are fixed to the walls, and beams can then be placed on the purlins. The purlins support the weight of the entire building by supporting the beams, and also bear the weight of the interior and exterior walls. Purlins are an important component of a building, undertaking multiple functions such as fixing, supporting, and connecting. Their importance cannot be ignored; they directly relate to the stability and safety of the building. Before purlins are used in construction, they need to be deburred to ensure they meet the requirements for use.

[0003] Existing deburring devices are inefficient when used because the purlins are too long and require clamps to hold them before grinding. In addition, the clamps are too large and have high manufacturing costs. Furthermore, manually pushing the purlins for deburring is not only inefficient but also poses a significant risk.

[0004] Based on this, a deburring device for purlin production is now provided, which can eliminate the drawbacks of existing devices. Utility Model Content

[0005] The purpose of this utility model is to provide a deburring device for purlin production, so as to solve the problem in the background art that the efficiency of grinding is relatively low when the purlin is too long and is held by a clamp.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] A deburring device for purlin production includes a workbench. A collection groove is provided at the center of the top of the workbench. First mounting grooves are provided on the top of the workbench and on both sides of the collection groove. Second mounting grooves are provided on the top of the workbench and on one side of the two first mounting grooves. Guide rollers are rotatably mounted inside the collection groove and the two second mounting grooves via bearings. A fixing frame is provided on the top of the workbench and directly above the collection groove. A hydraulic cylinder is fixedly mounted on the top of the fixing frame.

[0008] The output end of the hydraulic cylinder is equipped with a grinding mechanism, the inside of the first mounting slot is equipped with a driving mechanism, and the outside of the driving mechanism is equipped with four conveying mechanisms.

[0009] Based on the above technical solutions, this utility model also provides the following optional technical solutions:

[0010] In one alternative embodiment: the drive mechanism includes two positive and negative screws, which are rotatably mounted inside two first mounting slots via bearings. One end of each of the two positive and negative screws passes through the worktable and is connected to a synchronous pulley. A synchronous belt is provided between the two synchronous pulleys. A first motor is fixedly mounted on one side of the worktable, and the output end of the first motor is connected to one of the positive and negative screws.

[0011] In one alternative: the conveying mechanism includes a movable frame, which is threaded to the outside of the positive and negative screws. Two third mounting slots are provided on one side of the movable frame, and conveying wheels are rotatably mounted inside the two third mounting slots via bearings.

[0012] In one alternative: the top of one of the conveyor wheels passes through the movable frame and is keyed to a first gear; a second motor is fixedly mounted on the top of the movable frame; the output end of the second motor is keyed to a second gear; and the second gear meshes with the first gear.

[0013] In one alternative: the grinding mechanism includes a lifting frame, the top of which is fixedly installed to the output end of a hydraulic cylinder, and two rollers are rotatably mounted inside the lifting frame via bearings, with a grinding belt between the two rollers. A third motor is fixedly installed on one side of the lifting frame, and the output end of the third motor is connected to one of the rollers.

[0014] In one alternative: a cleaning mechanism is provided on the exterior of the lifting frame.

[0015] In one alternative embodiment: the cleaning mechanism includes two mounting sleeves, which are respectively disposed on the outer sides of the lifting frame. Sliding rods are slidably installed inside each of the two mounting sleeves. A brush is provided at one end of each of the two sliding rods. A knob is threadedly connected to one side of each of the two mounting sleeves.

[0016] In one alternative: a side door is rotatably mounted on one side of the workbench via a hinge.

[0017] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0018] 1. In this utility model, the purlin is placed on the top of the workbench, and the driving mechanism drives the conveying mechanism to move, so that the conveying wheel of the conveying mechanism contacts the outer sides of the purlin. This structure is simple and adaptable to purlins of different widths. The conveying mechanism drives the conveying wheel to rotate, and the rotation of the conveying wheel drives the purlin to move, thus achieving the function of automatic feeding.

[0019] 2. In this utility model, the purlin moves to the bottom of the grinding mechanism, and the grinding mechanism deburrs the top of the purlin. The debris generated during deburring falls into the collection trough due to gravity. After collecting a certain amount of debris, the debris is cleaned by opening the side door. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0021] Figure 2 This is a schematic diagram of the drive mechanism structure of this utility model.

[0022] Figure 3 This is a schematic diagram of the conveying mechanism of this utility model.

[0023] Figure 4 This is a schematic diagram of the grinding mechanism of this utility model.

[0024] Figure 5 For the present utility model Figure 4 Enlarged structural diagram at point A in the middle.

[0025] Figure reference numerals: 1. Workbench; 2. Collection trough; 3. First mounting trough; 4. Second mounting trough; 5. Guide roller; 6. Fixing frame; 7. Hydraulic cylinder; 8. Drive mechanism; 81. Positive and negative screws; 82. Synchronous pulley; 83. Synchronous belt; 84. First motor; 9. Conveying mechanism; 91. Moving frame; 92. Third mounting trough; 93. Conveying wheel; 94. First gear; 95. Second motor; 96. Second gear; 10. Lifting frame; 11. Roller; 12. Grinding belt; 13. Third motor; 14. Cleaning mechanism; 141. Mounting sleeve; 142. Slide rod; 143. Brush; 144. Knob; 15. Side door. Detailed Implementation

[0026] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments.

[0027] In one embodiment, such as Figures 1-5 As shown, a deburring device for purlin production includes a workbench 1. A collection groove 2 is provided at the center of the top of the workbench 1. First mounting grooves 3 are provided on the top of the workbench 1 and on both sides of the collection groove 2. Second mounting grooves 4 are provided on the top of the workbench 1 and on one side of the two first mounting grooves 3. Guide rollers 5 are rotatably mounted inside the collection groove 2 and inside the two second mounting grooves 4 via bearings. A fixing frame 6 is provided on the top of the workbench 1 and directly above the collection groove 2. A hydraulic cylinder 7 is fixedly mounted on the top of the fixing frame 6.

[0028] The output end of the hydraulic cylinder 7 is equipped with a grinding mechanism, the interior of the first mounting groove 3 is equipped with a drive mechanism 8, the exterior of the drive mechanism 8 is equipped with four conveying mechanisms 9, and a side door 15 is rotatably installed on one side of the workbench 1 via a hinge.

[0029] In this embodiment, the burrs of the concave purlin are located at the top. The purlin is placed on the top of the workbench 1, and the drive mechanism 8 drives the conveying mechanism 9 to move, so that the conveying wheel 93 of the conveying mechanism 9 contacts the outer sides of the purlin. This structure is simple and adaptable to purlins of different widths. The conveying mechanism 9 drives the conveying wheel 93 to rotate, and the rotation of the conveying wheel 93 drives the purlin to move, which has the function of automatic feeding. The purlin moves to the bottom of the grinding mechanism, and the grinding mechanism deburrs the top of the purlin. The guide roller 5 reduces the friction between the purlin and the workbench 1, making it easier for the conveying mechanism 9 to drive the purlin to move. The debris generated by deburring falls into the inside of the collection tank 2 due to gravity. After a certain amount of debris is collected, the debris is cleaned by opening the side door 15.

[0030] In one embodiment, such as Figure 1 and Figure 2 As shown, the drive mechanism 8 includes two positive and negative screws 81. The two positive and negative screws 81 are rotatably installed inside the two first mounting slots 3 through bearings. One end of each of the two positive and negative screws 81 passes through the workbench 1 and is connected to a synchronous pulley 82. A synchronous belt 83 is provided between the two synchronous pulleys 82. A first motor 84 is fixedly installed on one side of the workbench 1, and the output end of the first motor 84 is connected to one of the positive and negative screws 81. The first motor 84 drives one of the positive and negative screws 81 to rotate. Due to the cooperation of the synchronous pulley 82 and the synchronous belt 83, the two positive and negative screws 81 rotate together, thereby synchronously changing the position of the four conveying mechanisms 9, so that the conveying wheels 93 of the four conveying mechanisms 9 convey the purlin in the center.

[0031] In one embodiment, such as Figure 1 and Figure 3As shown, the conveying mechanism 9 includes a movable frame 91, which is threaded to the outside of the positive and negative screws 81. Two third mounting slots 92 are formed on one side of the movable frame 91. Conveying wheels 93 are rotatably mounted inside each of the two third mounting slots 92 via bearings. The top of one of the conveying wheels 93 passes through the movable frame 91 and is keyed to a first gear 94. A second motor 95 is fixedly mounted on the top of the movable frame 91. A second gear 96 is keyed to the output end of the second motor 95, and the second gear 96 meshes with the first gear 94. When all four conveying wheels 93 are in contact with the outside of the purlin, the second motor 95 drives the second gear 96 to rotate, which in turn drives the first gear 94 to rotate, which in turn drives the conveying wheels 93 to rotate, thus conveying the purlin. This greatly improves the efficiency of purlin deburring. Furthermore, each conveying mechanism 9 has two conveying wheels 93, significantly improving the stability of purlin conveying and ensuring that there is no deviation during the purlin conveying and grinding process, thus improving practicality.

[0032] In one embodiment, such as Figure 1 and Figure 4 As shown, the grinding mechanism includes a lifting frame 10. The top of the lifting frame 10 is fixedly installed to the output end of the hydraulic cylinder 7. Two rollers 11 are rotatably installed inside the lifting frame 10 via bearings. A grinding belt 12 is provided between the two rollers 11. A third motor 13 is fixedly installed on one side of the lifting frame 10, and the output end of the third motor 13 is connected to one of the rollers 11. The hydraulic cylinder 7 drives the lifting frame 10 to move downward, so that the grinding belt 12 contacts the burrs on the top of the purlin. The third motor 13 drives the rollers 11 to rotate, thereby causing the grinding belt 12 to rotate, effectively deburring the purlin.

[0033] In one embodiment, such as Figure 4 and Figure 5 As shown, a cleaning mechanism 14 is provided on the outside of the lifting frame 10. The cleaning mechanism 14 includes two mounting sleeves 141, which are respectively located on the outer sides of the lifting frame 10. A sliding rod 142 is slidably installed inside each of the two mounting sleeves 141. A brush 143 is provided at one end of each of the two sliding rods 142. A knob 144 is threadedly connected to one side of each of the two mounting sleeves 141. After long-term use, a large amount of debris will adhere to the surface of the polishing belt 12. Loosening the knob 144 allows the sliding rod 142 to slide inside the mounting sleeve 141, thereby changing the position of the brush 143 so that the brush 143 contacts the polishing belt 12. After adjustment, the knob 144 is locked. At this time, the polishing belt 12 rotates, and the brush 143 can remove the debris from the surface of the polishing belt 12, improving the deburring effect.

[0034] The above embodiment discloses a deburring device for purlin production. The burrs of the concave purlin are located at the top. The purlin is placed on the top of the workbench 1. The first motor 84 drives one of the positive and negative screws 81 to rotate. Due to the cooperation of the synchronous pulley 82 and the synchronous belt 83, the two positive and negative screws 81 rotate together, thereby synchronously changing the position of the four conveying mechanisms 9. This allows the conveying wheels 93 of the four conveying mechanisms 9 to centrally convey the purlin. The second motor 95 drives the second gear 96 to rotate. The second gear 96 drives the first gear 94 to rotate. The first gear 94 drives the conveying wheel 93 to rotate, thereby conveying the purlin.

[0035] The hydraulic cylinder 7 drives the lifting frame 10 to move downward, so that the grinding belt 12 contacts the burrs on the top of the purlin. The third motor 13 drives the roller 11 to rotate, which in turn causes the grinding belt 12 to rotate, effectively deburring the purlin. The debris generated during deburring falls into the collection tank 2 due to gravity. After a certain amount of debris is collected, the debris is cleaned by opening the side door 15.

[0036] The above description is merely a specific embodiment of this application, but the scope of protection of this application is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in this application should be included within the scope of protection of this application. Therefore, the scope of protection of this application should be determined by the scope of the claims.

Claims

1. A deburring device for purlin production, comprising a workbench (1), wherein a collection groove (2) is provided at the top center of the workbench (1), and a first mounting groove (3) is provided on the top of the workbench (1) and on both sides of the collection groove (2), and a second mounting groove (4) is provided on the top of the workbench (1) and on one side of the two first mounting grooves (3), wherein guide rollers (5) are rotatably mounted inside the collection groove (2) and inside the two second mounting grooves (4) via bearings, and a fixing frame (6) is provided on the top of the workbench (1) and directly above the collection groove (2), and a hydraulic cylinder (7) is fixedly mounted on the top of the fixing frame (6); characterized in that The output end of the hydraulic cylinder (7) is provided with a grinding mechanism, the interior of the first mounting groove (3) is provided with a drive mechanism (8), and the exterior of the drive mechanism (8) is provided with four conveying mechanisms (9).

2. The deburring device for purlin production according to claim 1, characterized in that, The drive mechanism (8) includes two positive and negative screws (81). The two positive and negative screws (81) are rotatably installed inside the two first mounting slots (3) through bearings. One end of each of the two positive and negative screws (81) passes through the workbench (1) and is connected to a synchronous pulley (82). A synchronous belt (83) is provided between the two synchronous pulleys (82). A first motor (84) is fixedly installed on one side of the workbench (1), and the output end of the first motor (84) is connected to one of the positive and negative screws (81).

3. The deburring device for purlin production according to claim 2, characterized in that, The conveying mechanism (9) includes a movable frame (91), which is threaded to the outside of the positive and negative screws (81). Two third mounting slots (92) are opened on one side of the movable frame (91), and conveying wheels (93) are rotatably installed inside the two third mounting slots (92) through bearings.

4. The deburring device for purlin production according to claim 3, characterized in that, One of the conveyor wheels (93) has its top end passing through the movable frame (91) and is keyed to a first gear (94). A second motor (95) is fixedly installed on the top of the movable frame (91). The output end of the second motor (95) is keyed to a second gear (96), and the second gear (96) meshes with the first gear (94).

5. The deburring device for purlin production according to claim 1, characterized in that, The grinding mechanism includes a lifting frame (10), the top of which is fixedly installed with the output end of a hydraulic cylinder (7). Inside the lifting frame (10), two rollers (11) are rotatably installed via bearings. A grinding belt (12) is provided between the two rollers (11). A third motor (13) is fixedly installed on one side of the lifting frame (10), and the output end of the third motor (13) is connected to one of the rollers (11).

6. The device according to claim 5, wherein The lifting frame (10) is equipped with a cleaning mechanism (14) on its exterior.

7. The device according to claim 6, wherein The cleaning mechanism (14) includes two mounting sleeves (141), which are respectively disposed on the outer sides of the lifting frame (10). Sliding rods (142) are slidably installed inside the two mounting sleeves (141). A brush (143) is provided at one end of the two sliding rods (142). A knob (144) is threadedly connected to one side of the two mounting sleeves (141).

8. The deburring device for purlin production according to claim 1, characterized in that, One side of the workbench (1) is provided with a side door (15) which is rotatably installed by a hinge.