A smooth polishing device for plastic thermal insulation nail treatment

Abstract

This utility model relates to the field of plastic insulation nail processing technology. It provides a smoothing and polishing device for processing plastic insulation nails, including a polishing cylinder. A drain pipe is fixedly installed at the lower end of the polishing cylinder, and an outlet is fixedly opened on the upper left side of the polishing cylinder. A lower drain plate is fixedly connected inside the polishing cylinder, and a protective layer is fixedly installed at the outer end of the polishing cylinder, with a semiconductor cooling chip fixedly connected inside the protective layer. An infrared thermometer is fixedly installed on the inner wall of the polishing cylinder, and a controller is fixedly installed on one side of the infrared thermometer. A cover plate is fixedly connected above the polishing cylinder. This invention solves the technical problems of the original vibratory polishing method, which easily caused the temperature of the insulation nails to rise during polishing, resulting in melting and deformation of the insulation nails during polishing and affecting subsequent use; and the method of the insulation nails adhering to a large amount of dust during polishing, requiring multiple cleanings when the insulation nails are discharged, thus increasing the workload of workers.

Description

Technical Field

[0001] This utility model relates to the field of plastic insulation nail processing technology, specifically, to a smoothing and polishing device for processing plastic insulation nails. Background Technology

[0002] Insulation nails are specialized engineering plastic expansion nails used to fix insulation boards to walls. They are anchoring fasteners specifically designed for external wall insulation and are widely used in building decoration for anchoring wall insulation. They consist of galvanized screws, expansion tubes, and fixing discs. Available in various specifications depending on the thickness of the insulation layer, they are widely used in building decoration for anchoring wall insulation layers. They feature anti-aging properties, resistance to sudden temperature changes, corrosion resistance, and resistance to both cold and heat; high load-bearing capacity, high compressive strength, and good tensile strength; resistance to deformation under load; moisture resistance; vibration damping; and good thermal insulation. Installation is simple and requires no special tools.

[0003] After production, insulation nails often have burrs and uneven surfaces. Since insulation nails are mostly made of plastic, and plastic has a low melting point, vibratory polishing is used when grinding them. However, the temperature of the insulation nails tends to rise during vibratory polishing, causing them to melt and deform during grinding, which affects their subsequent use. In addition, a lot of dust is adsorbed on the insulation nails during grinding, requiring multiple cleanings when removing them, which increases the workload of the workers. Utility Model Content

[0004] To overcome the above-mentioned defects, this utility model provides a smoothing and polishing device for processing plastic insulation nails. It solves the technical problems of the original vibration polishing method, which easily raises the temperature of the insulation nails, causing them to melt and deform during polishing, affecting subsequent use, and causing a large amount of dust to be absorbed on the insulation nails during polishing, requiring multiple cleanings when removing the insulation nails, thus increasing the workload of the workers.

[0005] According to one aspect, at least one embodiment of the present invention provides a smoothing and polishing device for processing plastic insulation nails, comprising: a polishing cylinder, a drain pipe fixedly installed at the lower end of the polishing cylinder, an outlet fixedly opened on the left side of the upper end of the polishing cylinder, a lower drain plate fixedly connected inside the polishing cylinder, and a protective layer fixedly installed at the outer end of the polishing cylinder, wherein a semiconductor cooling chip is fixedly connected inside the protective layer.

[0006] An infrared thermometer is fixedly installed on the inner wall of the grinding cylinder, and a controller is fixedly installed on one side of the infrared thermometer.

[0007] A cover plate is fixedly connected above the grinding cylinder, and an input port is fixedly opened at the upper end of the cover plate.

[0008] For example, in at least one embodiment of the present invention, a smoothing and polishing device for processing plastic insulation nails is provided, which further includes: a placement plate fixedly installed below the polishing cylinder, and a spring fixedly installed at the upper end of the placement plate; a device plate fixedly installed at the upper end of the spring; a protective shell fixedly installed at the upper end of the device plate; a fixing groove fixedly opened at the upper end of the protective shell; a motor fixedly installed inside the protective shell; and an eccentric block rotatably connected to the upper end of the motor.

[0009] For example, in a smoothing and polishing device for processing plastic insulation nails provided in at least one embodiment of the present invention, the device further includes: a mounting plate fixedly connected to the lower end of the outlet, and a hole fixedly opened at the upper end of the mounting plate; support rods fixedly installed on both sides of the mounting plate; an electric rod fixedly connected inside the support rod; a push-out opening fixedly opened at the top of the support rod; a placement frame fixedly connected to the upper end of the push-out opening; and an ion fan rod fixedly connected to the upper end of the placement frame.

[0010] For example, in at least one embodiment of the present invention, a smoothing and polishing device for processing plastic insulation nails is provided, which further includes: a connecting hole fixedly opened at the lower end of the polishing cylinder, a valve fixedly installed at the upper end of the drain pipe, lower drain holes uniformly opened at the upper end of the lower drain plate, the cross-section of the protective layer being "L" shaped, and the outlet and the left side of the lower drain plate forming a close fit connection.

[0011] For example, in a smoothing and polishing device for processing plastic insulation nails provided in at least one embodiment of the present invention, an insertion rod is fixedly installed at the lower end of the cover plate, the insertion rod and the fixing groove are interlocked, and the upper end of the cover plate is made of transparent material.

[0012] For example, in a smoothing and polishing device for processing plastic insulation nails provided in at least one embodiment of the present invention, there are also: triangular plates fixedly installed on the front and rear sides of the upper end of the placement plate, the protective shell is connected to the polishing cylinder through the connecting hole, and the number of eccentric blocks is two.

[0013] For example, in at least one embodiment of the present invention, a smoothing and polishing device for processing plastic insulation nails is provided, which further includes: the hole is symmetrically installed at the front and rear ends of the upper end of the mounting plate with the mounting plate as the central reference, and the support rod is symmetrically installed at the front and rear ends of the hole with the mounting plate as the central reference.

[0014] For example, in at least one embodiment of the present invention, a smoothing and polishing device for processing plastic insulation nails is provided, which further includes: the top surface of the electric rod is in contact with the ground of the placement frame; the electric rod drives the placement frame to move upward through the push-out port; the front and rear sides of the placement frame are fixedly provided with retrieval slots; and the cross-section of the placement frame is U-shaped.

[0015] The beneficial effects of the embodiments of this utility model are as follows:

[0016] In this invention, a protective layer is added to the outer end of the original grinding cylinder, and a semiconductor cooling chip is installed inside the protective layer. The semiconductor cooling chip is used in conjunction with an infrared thermometer to detect the internal temperature of the grinding cylinder and rapidly cool it. A cover plate is added to the grinding cylinder, and an inert gas (nitrogen) is injected through the inlet on the cover plate. The injection of nitrogen reduces frictional heat generation. The above settings reduce the temperature generated during the processing of the insulation nails and prevent them from being damaged by high temperature. In addition, in this device, an ion fan bar is added to the outlet, and a mounting plate is installed at the lower end of the outlet using screw connection holes. An electric rod is installed in the support rod, and the electric rod adjusts the height of the ion fan bar. By neutralizing static electricity, dust particles are more easily blown away or fall off naturally because they lose their electrostatic adsorption force, thereby achieving the effect of cleaning dust from the top of the insulation nails. The above settings clean the dust from the top of the insulation nails and increase the overall work efficiency. Attached Figure Description

[0017] To more clearly illustrate the technical solutions in the embodiments of this utility model, the accompanying drawings used in the description of the embodiments of this utility model will be briefly introduced below. Obviously, the drawings described below are merely some exemplary embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on the content of the exemplary embodiments of this utility model and these drawings without any creative effort.

[0018] Figure 1 This is a schematic diagram of the structure of a smoothing and polishing device for processing plastic insulation nails in one embodiment of the present invention;

[0019] Figure 2 This is a schematic diagram of the vibration frame structure of this utility model;

[0020] Figure 3 This is a schematic diagram of the grinding cylinder structure of this utility model;

[0021] Figure 4 This is a schematic diagram of the ion wind bar structure of this utility model.

[0022] In the diagram: 1. Placement plate; 2. Spring; 3. Device plate; 4. Protective shell; 5. Fixing groove; 6. Motor; 7. Eccentric block; 8. Grinding cylinder; 9. Drain pipe; 10. Outlet; 11. Lower drain plate; 12. Protective layer; 13. Semiconductor cooling chip; 14. Infrared thermometer; 15. Controller; 16. Cover plate; 17. Input port; 18. Mounting plate; 19. Hole; 20. Support rod; 21. Electric rod; 22. Push-out port; 23. Placement rack; 24. Ionizing air bar. Detailed Implementation

[0023] The present invention will now be described in further detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present invention and not intended to limit its scope.

[0024] To keep the drawings concise, only the parts relevant to the utility model are shown schematically in each drawing; these do not represent the actual structure of the product. Furthermore, for ease of understanding, in some drawings, only one of the components with the same structure or function is schematically shown, or only one is labeled. In this document, "a" not only means "only one," but can also mean "more than one," and "several" includes "two" and "more than two."

[0025] In this document, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium; and they can refer to the internal connection between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0026] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0027] In the description of this embodiment, terms such as "upper," "lower," "left," and "right" are based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of description and simplification of operation, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0028] Furthermore, in the description of this application, the terms "first," "second," etc., are used only to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0029] like Figures 1-3As shown, it illustrates a smoothing and polishing device for processing plastic insulation nails according to an embodiment of the present invention, including: a polishing cylinder 8, a drain pipe 9 fixedly installed at the lower end of the polishing cylinder 8, an outlet 10 fixedly opened on the upper left side of the polishing cylinder 8, a lower drain plate 11 fixedly connected inside the polishing cylinder 8, a protective layer 12 fixedly installed at the outer end of the polishing cylinder 8, and a semiconductor cooling chip 13 fixedly connected inside the protective layer 12.

[0030] Infrared thermometer 14 is fixedly installed on the inner wall of the grinding cylinder 8, and a controller 15 is fixedly installed on one side of the infrared thermometer 14.

[0031] The cover plate 16 is fixedly connected above the grinding cylinder 8, and the upper end of the cover plate 16 is fixedly provided with an input port 17.

[0032] A placement plate 1 is fixedly installed below the grinding cylinder 8, and a spring 2 is fixedly installed at the upper end of the placement plate 1. A device plate 3 is fixedly installed at the upper end of the spring 2, and a protective shell 4 is fixedly installed at the upper end of the device plate 3. A fixing groove 5 is fixedly opened at the upper end of the protective shell 4. A motor 6 is fixedly installed inside the protective shell 4, and an eccentric block 7 is rotatably connected to the upper end of the motor 6.

[0033] For example, such as Figure 2 As shown, the lower end of the grinding cylinder 8 is fixedly provided with a connecting hole, the upper end of the drain pipe 9 is fixedly installed with a valve, the upper end of the lower drain plate 11 is evenly provided with lower drain holes, the cross-section of the protective layer 12 is "L" shaped, and the outlet 10 and the left side of the lower drain plate 11 are connected in a close fit.

[0034] For example, such as Figure 3 As shown, an insertion rod is fixedly installed at the lower end of the cover plate 16, and the insertion rod and the fixing groove 5 are connected by an insertion. The upper end of the cover plate 16 is made of transparent material.

[0035] For example, such as Figure 2 As shown, triangular plates are fixedly installed on the front and rear sides of the upper end of the placement plate 1, and the protective shell 4 is connected to the grinding cylinder 8 through the connecting hole. There are two eccentric blocks 7.

[0036] In some examples, the placement plate 1 is fixed to the ground, ensuring that the spring 2 is installed vertically to effectively buffer vibration. The cover plate 16 is connected to the fixing groove 5 via an insert rod, ensuring a tight seal to reduce dust leakage. Insulation nails and polyurethane matrix particles are poured into the grinding cylinder 8 in proportion, with the particle diameter smaller than the size of the insulation nails to improve cleaning efficiency. When the motor 6 is working, the rotation of the eccentric block 7 generates an unbalanced centrifugal force, causing the working chamber to vibrate. The spring 2 on the placement plate 1 buffers the vibration force. The frequency and amplitude of the vibration are adjusted by the motor 6 to adapt to different polishing needs. The vibration causes the particles and insulation... To protect the insulation nails from friction, inert gas is injected into the grinding cylinder 8 through the inlet 17 on the cover plate 16 to reduce friction. The cover plate 16 has a quick-release structure for easy cleaning and maintenance. The temperature of the insulation nails rises during grinding, and the temperature is monitored in real time by an infrared thermometer 14 (TP2360V1). When the temperature inside the cylinder exceeds the preset temperature, the semiconductor cooling chip 13 in the protective layer 12 is activated by the PLC controller 15 to regulate the temperature inside the cylinder. Inert gas is continuously injected to further suppress temperature rise and dust emission.

[0037] For example, such as Figure 4 As shown, a smoothing and polishing device for processing plastic insulation nails is shown in another embodiment of the present invention. The lower end of the outlet 10 is fixedly connected to the mounting plate 18, and the upper end of the mounting plate 18 is fixedly provided with a hole 19. Support rods 20 are fixedly installed on both sides of the mounting plate 18. An electric rod 21 is fixedly connected inside the support rod 20. The top end of the support rod 20 is fixedly provided with a push-out port 22. The upper end of the push-out port 22 is fixedly connected to a placement rack 23, and the upper end of the placement rack 23 is fixedly connected to an ion fan rod 24.

[0038] For example, such as Figure 4 As shown, the hole 19 is symmetrically installed at the front and rear ends of the upper end of the mounting plate 18 with the mounting plate 18 as the center reference, and the support rod 20 is symmetrically installed at the front and rear ends of the hole 19 with the mounting plate 18 as the center reference.

[0039] For example, such as Figure 4 As shown, the top surface of the electric rod 21 is in contact with the ground of the placement rack 23. The electric rod 21 drives the placement rack 23 to move upward through the push-out port 22. The front and rear sides of the placement rack 23 are fixedly provided with retrieval slots. The cross-section of the placement rack 23 is U-shaped.

[0040] In some examples, after cleaning the dust, the user places the mounting plate 18 under the outlet 10, aligning the mounting plate 18 with the lower end of the outlet 10, ensuring that the hole 19 is aligned with the bolt hole of the outlet 10. High-strength screws (such as M8 stainless steel bolts) are passed through the hole 19 to prevent loosening due to vibration. Support rods 20 are welded or bolted to both sides of the mounting plate 18, ensuring verticality. The base of the electric rod 21 is fixed to the support rod 20, with the outlet 22 facing upwards. The wiring terminals are connected to the expansion port of the PLC controller 15. The placement rack 23 is connected to the outlet 22 via a flange to ensure horizontality. The surface of the placement rack 23 is grooved to embed the ion air bar 24. After the polishing is completed, the electric rod 21 is started with a delay to raise the ion air bar 24 to the working position. The ion air bar 24 generates a large amount of airflow with positive and negative charges. This airflow is compressed and blown out at high speed, thereby neutralizing the static electricity on the object surface. When the object surface is negatively charged, it will attract the positive charge in the airflow; conversely, when the object surface is positively charged, it will attract the negative charge in the airflow, thereby neutralizing the static electricity on the object surface and achieving the purpose of eliminating static electricity. By neutralizing static electricity, dust particles will be more easily blown away by the wind or fall off naturally because they lose their electrostatic attraction. The ion air bar 24 is started synchronously with the dust exhaust fan, and static electricity neutralization and dust removal are carried out simultaneously.

[0041] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A plastic insulation nail treatment smoothing and polishing device, characterized by, include: A grinding cylinder (8) is provided with a drain pipe (9) fixedly installed at the lower end of the grinding cylinder (8), and an outlet (10) is fixedly opened on the left side of the upper end of the grinding cylinder (8). A lower drain plate (11) is fixedly connected inside the grinding cylinder (8), and a protective layer (12) is fixedly installed at the outer end of the grinding cylinder (8). A semiconductor cooling chip (13) is fixedly connected inside the protective layer (12). Infrared thermometer (14), the infrared thermometer (14) is fixedly installed on the inner wall of the grinding cylinder (8), and a controller (15) is fixedly installed on one side of the infrared thermometer (14). Cover plate (16) is fixedly connected above the grinding cylinder (8), and an inlet (17) is fixedly opened at the upper end of the cover plate (16).

2. A device for smoothing and polishing a plastic thermal nail treated with a chemical solution according to claim 1, wherein A placement plate (1) is fixedly installed below the grinding cylinder (8), and a spring (2) is fixedly installed at the upper end of the placement plate (1). A device plate (3) is fixedly installed at the upper end of the spring (2), and a protective shell (4) is fixedly installed at the upper end of the device plate (3). A fixing groove (5) is fixedly opened at the upper end of the protective shell (4). A motor (6) is fixedly installed inside the protective shell (4), and an eccentric block (7) is rotatably connected to the upper end of the motor (6).

3. A device for smoothing and polishing a plastic thermal nail treated with a chemical solution according to claim 2, wherein The lower end of the outlet (10) is fixedly connected to an installation plate (18), and the upper end of the installation plate (18) is fixedly provided with a hole (19). Support rods (20) are fixedly installed on both sides of the installation plate (18). An electric rod (21) is fixedly connected inside the support rod (20). An outlet (22) is fixedly provided at the top of the support rod (20). A placement rack (23) is fixedly connected at the upper end of the outlet (22), and an ion wind bar (24) is fixedly connected at the upper end of the placement rack (23).

4. A device for smoothing and polishing a plastic thermal nail as defined in claim 1, wherein The lower end of the grinding cylinder (8) is fixedly provided with a connecting hole, the upper end of the drain pipe (9) is fixedly installed with a valve, the upper end of the lower drain plate (11) is uniformly provided with lower drain holes, the cross-section of the protective layer (12) is "L" shaped, and the outlet (10) and the left side of the lower drain plate (11) are connected in a close fit.

5. The smoothing and polishing device for processing plastic insulation nails according to claim 1, characterized in that, An insertion rod is fixedly installed at the lower end of the cover plate (16), and the insertion rod and the fixing groove (5) are connected by an insertion rod. The upper end of the cover plate (16) is made of transparent material.

6. A device for smoothing and polishing a plastic thermal nail treated with a chemical solution according to claim 2, wherein Triangular plates are fixedly installed on the front and rear sides of the upper end of the placement plate (1). The protective shell (4) is connected to the grinding cylinder (8) through the connecting hole. There are two eccentric blocks (7).

7. A device for smoothing and polishing a plastic thermal nail treated with a chemical solution according to claim 3, wherein The hole (19) is symmetrically installed at the front and rear ends of the upper end of the mounting plate (18) with the mounting plate (18) as the center reference, and the support rod (20) is symmetrically installed at the front and rear ends of the hole (19) with the mounting plate (18) as the center reference.

8. A device for smoothing and polishing a plastic thermal nail treated with a chemical solution according to claim 3, wherein The top surface of the electric rod (21) is in contact with the ground of the placement rack (23). The electric rod (21) drives the placement rack (23) to move upward through the push-out port (22). The placement rack (23) has a pick-up slot fixed on its front and rear sides. The cross-section of the placement rack (23) is U-shaped.

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