Automatic pipe machining apparatus
The clamping and punching assembly driven by hydraulic push rods and cylinders automates clamping and punching, solving the problem of cumbersome manual handwheel operation in the prior art, improving pipeline punching efficiency and expanding the applicability of the device.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- XINCHANG COUNTY SHANGLAI INTELLIGENT TECHNOLOGY CO LTD
- Filing Date
- 2025-07-02
- Publication Date
- 2026-07-03
Smart Images

Figure CN224446199U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of pipe processing equipment technology, and in particular to automatic pipe processing equipment. Background Technology
[0002] Pipelines are modified in shape or form using different machines and equipment to obtain the required components, such as punching devices. A punching device is a device that places the pipeline on its clamping part and punches holes with a punching head on the punching part.
[0003] Chinese utility model patent CN219985947U discloses a punching device for steam pipe production and processing, including a base plate, a clamping mechanism fixedly installed on the top surface of the base plate, and a punching mechanism fixedly installed on the top surface of the base plate; the clamping mechanism includes a power unit and a clamping unit, the bottom end of the clamping unit is fixedly connected to the top surface of the base plate, and the bottom end of the power unit is fixedly connected to the top surface of the clamping unit; the power unit includes a handwheel, a threaded rod fixedly installed on the side of the handwheel, and a bearing fixedly installed on the bottom side of the threaded rod; the clamping unit includes a lower clamping plate, a lower rubber pad fixedly installed on the top surface of the lower clamping plate, a support frame fixedly installed on the top surface of the base plate, the support frame having a through hole extending vertically, a threaded sleeve fixedly installed on the inner wall of the through hole, a threaded rod threadedly installed on the inner wall of the threaded sleeve, and a handwheel fixedly installed on the top surface of the threaded rod.
[0004] Existing punching devices require manual rotation of a handwheel to drive a threaded rod inside a threaded sleeve during the punching process. This causes the upper clamping plate to move away from or towards the lower clamping plate, thus loosening or clamping the pipe. The entire operation is cumbersome and not conducive to improving the punching efficiency of pipes. Utility Model Content
[0005] To address the aforementioned problems, this utility model provides an automated pipeline processing device.
[0006] The above-mentioned technical objective of this utility model is achieved through the following technical solution: an automatic pipe processing equipment, including a processing box, a punching mechanism provided on the processing box, two sets of fixed vertical plates symmetrically arranged about the middle of the processing box fixed on the top of the processing box, a fixed horizontal bar fixed between the two sets of fixed vertical plates, the punching mechanism including a clamping assembly, the clamping assembly including a U-shaped frame fixed to the top of the processing box and located between the two sets of fixed vertical plates, a lower clamping block fixed to the top of the horizontal section of the U-shaped frame, a fixed horizontal plate fixed to the fixed horizontal bar, a hydraulic push rod fixed to the fixed horizontal plate, and an upper clamping block fixed to the end of the push rod of the hydraulic push rod, the top of the lower clamping plate is provided with a lower clamping groove extending to both sides of the lower clamping plate, and the bottom of the upper clamping plate is provided with an upper clamping groove extending to both sides of the upper clamping plate at a position corresponding to the lower clamping groove, the punching mechanism also includes a punching component for punching pipes.
[0007] By adopting the above technical solution, during the pipe punching process, the pipe is first placed on the lower clamping groove. Then, the hydraulic push rod operates, extending its end to its maximum stroke. During this process, the fixed horizontal plate lowers the upper clamping plate until it is flush with the lower clamping plate. At this point, the upper and lower clamping grooves clamp and position the pipe. Finally, the punching assembly punches the pipe. After punching, the hydraulic push rod operates again, retracting its end to its minimum stroke. During this process, the fixed horizontal plate and upper clamping plate rise and reset, the upper and lower clamping grooves separate, and the pipe is released. The entire operation eliminates the cumbersome manual operation of rotating the handwheel to release or clamp the pipe, thus improving the pipe punching efficiency.
[0008] Furthermore, the punching assembly includes a cylinder fixed to the top wall of the processing box, the piston rod of the cylinder passing through the top of the processing box and slidingly engaged, the punching assembly also includes a mounting base fixed to the end of the piston rod of the cylinder and a punching head passing through the horizontal section of the U-shaped frame and slidingly engaged, the lower end of the punching head being fixed to the top of the mounting base, and the punching head passing through the bottom of the lower clamping groove and slidingly engaged.
[0009] By adopting the above technical solution, after the cylinder works, the cylinder's telescopic rod extends and retracts, causing the mounting base connected to the cylinder's telescopic rod and the punching head connected to the mounting base to rise and fall. During this process, the punching head first rises and passes through the side wall of the pipe, and finally the punching head descends and moves away from the pipe and resets, thus realizing the punching work on the pipe.
[0010] Furthermore, the processing box is provided with a hole-expanding mechanism, which includes a hole-expanding slide mounted on the top of the processing box, a mounting slide mounted on the top of the hole-expanding slide, a hole-expanding screw mounted rotatably on the mounting slide, a hole-expanding slider mounted on the mounting slide and threadedly connected to the hole-expanding screw, a hole-expanding motor fixed on the mounting slide and driving the hole-expanding screw to rotate, and a hole-expanding punch fixed to the hole-expanding slider.
[0011] By adopting the above technical solution, after the hole-expanding motor works, it drives the hole-expanding screw to rotate, causing the hole-expanding slider connected to the hole-expanding screw and the hole-expanding punch connected to the hole-expanding slider to move toward or away from the pipe. In this process, the hole-expanding punch first inserts into the inside of the pipe and expands the hole in the pipe, and finally the hole-expanding punch moves away from the inside of the pipe and resets, thus achieving the purpose of expanding the hole in the pipe and expanding the applicable range of the device.
[0012] Furthermore, the enlarging slide is provided with a displacement assembly, which includes a fixed slide fixed to the top of the enlarging slide, a displacement screw rotatably mounted on the fixed slide, a displacement slider slidably mounted on the fixed slide and threadedly connected to the displacement screw, a displacement motor fixed on the fixed slide and driving the displacement screw to rotate, and a connecting block for connecting the fixed slide and the mounting slide, wherein the mounting slide is slidably mounted on the top of the enlarging slide.
[0013] By adopting the above technical solution, after the displacement motor works, it drives the displacement screw to rotate, so that the displacement slider, which is threadedly connected to the displacement screw and slidingly engaged with the fixed slide, the connecting block connected to the movable slider, and the mounting slide connected to the connecting block move toward or away from the pipe. The distance between the mounting slide and the U-shaped frame can be adjusted to accommodate the expansion of pipes of various lengths, thereby improving the expansion range of the expansion mechanism.
[0014] Furthermore, the enlarging slide is provided with a grooving assembly, which includes a grooving slider slidably disposed on the top of the enlarging slide, a grooving sleeve fixed on the grooving slider, a plurality of grooving cutters fixed to the inner wall of the grooving sleeve and evenly distributed about the axis of the grooving sleeve, and a grooving electric push rod fixed on the mounting slide. The push rod end of the grooving electric push rod is fixed to the grooving slider. The inner diameter of the grooving sleeve is equal to the outer diameter of the pipe. The processing box is provided with a moving component for adjusting the position of the mounting slide.
[0015] By adopting the above technical solution, the operator drives the moving component to adjust the position of the mounting slide on the processing box and aligns the grooving sleeve with the pipe. At this time, the electric grooving push rod works and extends and retracts its end, causing the grooving slider to drive the grooving sleeve and grooving knife to move towards or away from the pipe. In this process, the grooving tube first approaches and covers the pipe, while the grooving knife cuts the end of the pipe. Finally, the grooving knife and grooving sleeve move away from the pipe and reset, thus achieving the purpose of grooving the pipe and expanding the overall application range of the device.
[0016] Furthermore, the moving component includes a fixed plate fixed to the bottom of the reaming slide, a moving screw threaded through the fixed plate, a moving motor fixed to the top of the processing box and driving the moving screw to rotate, and a moving slide rail fixed to the top of the processing box and slidingly engaged with the reaming slide.
[0017] By adopting the above technical solution, after the moving motor works, it drives the moving screw to rotate, so that the fixed plate threadedly connected to the moving screw and the hole-expanding slide connected to the fixed plate both move, thereby changing the position of the hole-expanding mechanism and the grooving assembly, so as to perform grooving or hole-expanding work on the pipeline.
[0018] Furthermore, the processing box is equipped with a hole-reducing mechanism. The hole-reducing mechanism and the hole-expanding mechanism are symmetrically arranged about the middle of the horizontal section of the U-shaped frame. The hole-reducing mechanism includes a hole-reducing assembly, which includes a movable slide block slidably disposed on the top of the processing box, a hole-reducing slide block slidably mounted on the top of the movable slide block, a hole-reducing electric push rod fixed to the top of the movable slide block, a lifting slider disposed on the hole-reducing slide block, and a shrinking sleeve fixed to the lifting slider. The shrinking sleeve has a transition hole communicating with the inside of the shrinking sleeve at one end near the U-shaped frame. The axis of the transition hole coincides with the axis of the shrinking sleeve. The distance between the inner wall of the transition hole and the axis of the shrinking sleeve gradually increases from the shrinking sleeve to the U-shaped frame. The push rod end of the hole-reducing electric push rod is fixed to the hole-reducing slide block.
[0019] By adopting the above technical solution, after the orifice reduction electric push rod is working, its push rod end extends and retracts, causing the orifice reduction slide connected to the push rod end, the lifting slider connected to the orifice reduction slide, and the tube reduction sleeve connected to the lifting slider to move towards or away from the pipeline. In this process, firstly, the tube reduction sleeve approaches and covers the outer wall of the pipeline, the tube reduction sleeve squeezes the pipeline, and finally the tube reduction sleeve moves away from the pipeline and resets, thus achieving the purpose of reducing the orifice of the pipeline and expanding the application range of the device.
[0020] Furthermore, multiple shrinking sleeves are provided and vertically distributed, with the inner diameter of the multiple shrinking sleeves gradually increasing from top to bottom. The lifting slider is slidably installed on the shrinking hole slide block, and the shrinking hole slide block is provided with a lifting assembly. The lifting assembly includes a lifting screw that passes through the top of the lifting slide block and is threadedly connected, and a lifting motor that is fixed on the shrinking hole slide block and drives the lifting screw to rotate.
[0021] By adopting the above technical solution, after the lifting motor works, it drives the lifting screw to rotate, causing the lifting slider threadedly connected to the lifting screw and the multiple shrinking sleeves connected to the lifting slider to rise and fall. Since the inner diameter of the multiple shrinking sleeves gradually increases from top to bottom, the multiple shrinking sleeves can be adjusted one by one from bottom to top to the height corresponding to the pipe and the pipe can be reduced in diameter, thereby achieving the purpose of reducing the diameter of the pipe. This multi-step forming operation can reduce the amount of diameter reduction in the pipe compared to the one-time forming operation, and reduce the probability of pipe deformation caused by a large amount of diameter reduction.
[0022] Furthermore, the upper clamping slot is provided in multiple ways, and the number of the lower clamping slots, the number of punching heads, and the number of upper clamping slots are equal and their positions correspond one-to-one. The processing box is provided with a position adjustment assembly, which includes an adjustment slide rail fixed to the top of the processing box and slidingly engaged with the movable slide, a connecting plate fixed to the bottom of the movable slide, an adjustment screw threaded through the connecting plate and connected by threads, and an adjustment motor fixed to the top of the processing box and driving the adjustment screw to rotate.
[0023] By adopting the above technical solution, after the adjusting motor works, it drives the adjusting screw to rotate, which causes the connecting plate threaded to the adjusting screw and the movable slide fixed to the connecting plate to move, thereby changing the position of the hole-reducing mechanism in the processing box. This allows the pipes at multiple punching head positions to be processed, improving the hole-reducing efficiency of the pipes.
[0024] Furthermore, a limiting vertical rod is fixed to the top of the processing box, the limiting vertical rod passes through the bottom of the mounting base and is slidably engaged, and the limiting vertical rod passes through the bottom of the upper clamping block and is slidably engaged.
[0025] By adopting the above technical solution, the setting of the limiting vertical rod improves the stability of the mounting base and the upper clamping block during movement.
[0026] In summary, the present invention has the following beneficial effects: In this application, by setting up the clamping component, the tedious operation of manually rotating the handwheel to loosen or clamp the pipe is eliminated, thereby improving the pipe punching efficiency. Attached Figure Description
[0027] Figure 1 This is a schematic diagram of the overall structure of an embodiment of the present utility model;
[0028] Figure 2 This is a schematic diagram illustrating the connection structure between the cylinder and the machining box in an embodiment of this utility model;
[0029] Figure 3 This is a cross-sectional structural diagram of an embodiment of the present invention used to highlight the hole-expanding mechanism and the slotting assembly;
[0030] Figure 4 This is a schematic diagram illustrating the connection structure between the reduced-hole slide and the lifting slider in this embodiment of the utility model;
[0031] Figure 5 This is a schematic diagram illustrating the connection structure between the fixed plate and the moving screw in this embodiment of the present invention;
[0032] Figure 6 This is a plan view of an embodiment of the present invention to highlight the connection structure between the punch head and the U-shaped frame;
[0033] Figure 7 yes Figure 6 Enlarged diagram of point A in the middle.
[0034] In the diagram: 1. Machining box; 2. Punching mechanism; 21. Clamping assembly; 211. U-shaped frame; 212. Lower clamping block; 213. Fixed horizontal plate; 214. Hydraulic push rod; 215. Upper clamping block; 22. Punching assembly; 221. Cylinder; 222. Mounting base; 223. Punching head; 3. Fixed vertical plate; 4. Fixed horizontal bar; 5. Lower clamping groove; 6. Upper clamping groove; 7. Hole reaming mechanism; 71. Hole reaming slide; 72. Mounting slide; 73. Hole reaming screw; 74. Hole reaming slider; 75. Hole reaming motor; 76. Hole reaming punch; 8. Displacement assembly; 81. Fixed slide; 82. Displacement screw; 83. Displacement slider; 84. Displacement motor 85. Connecting block; 9. Slotting assembly; 91. Slotting slider; 92. Slotting sleeve; 93. Slotting electric push rod; 10. Moving assembly; 101. Fixing plate; 102. Moving screw; 103. Moving motor; 104. Moving slide rail; 11. Hole reduction mechanism; 111. Moving slide; 112. Hole reduction slide; 113. Hole reduction electric push rod; 114. Lifting slider; 115. Tube reduction sleeve; 12. Lifting assembly; 121. Lifting screw; 122. Lifting motor; 13. Adjusting assembly; 131. Adjusting slide rail; 132. Connecting plate; 133. Adjusting screw; 134. Adjusting motor; 14. Limiting vertical rod. Detailed Implementation
[0035] The technical solutions in the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of this application without creative effort are within the scope of protection of this application.
[0036] like Figure 1-7 As shown in the embodiment of this application, an automatic pipe processing equipment is disclosed, including a processing box 1, a punching mechanism 2, a hole-expanding mechanism 7, a displacement component 8, a grooving component 9, a moving component 10, a hole-reducing mechanism 11, a lifting component 12, and a position adjustment component 13. Two sets of fixed vertical plates 3 are fixedly fixed to the top of the processing box 1, symmetrically arranged about the middle of the processing box 1. A fixed crossbar 4 is fixed between the two sets of fixed vertical plates 3. The punching mechanism 2 is mounted on the processing box 1. The punching mechanism 2 includes a clamping component 21 and a punching component 22. The clamping component 21 includes a U-shaped frame 211, a lower clamping block 212, a fixed crossbar 213, a hydraulic push rod 214, and an upper clamping block 215. The U-shaped frame 211 is fixed to the top of the processing box 1 and located between the two sets of fixed vertical plates 3. The lower clamping block 212 is fixed to the top of the horizontal section of the U-shaped frame 211. The top of the lower clamping plate has a lower clamping groove 5 extending to both sides of the lower clamping plate. The fixed crossbar 213 is fixed to the fixed crossbar 4. The hydraulic push rod 214 is fixed on the fixed horizontal plate 213, and the upper clamping block 215 is fixed on the push rod end of the hydraulic push rod 214. The bottom of the upper clamping plate is provided with an upper clamping groove 6 extending to both sides of the upper clamping plate at the position corresponding to the lower clamping groove 5.
[0037] The punching assembly 22 is used to punch holes in pipes. The punching assembly 22 includes a cylinder 221, a mounting base 222, and a punching head 223. The cylinder 221 is fixed to the inner top wall of the processing box 1, and its piston rod passes through the top of the processing box 1 and is slidably engaged. The mounting base 222 is fixed to the end of the piston rod of the cylinder 221, and the punching head 223 passes through the horizontal section of the U-shaped frame 211 and is slidably engaged. The lower end of the punching head 223 is fixed to the top of the mounting base 222, and the punching head 223 passes through the bottom of the lower clamping groove 5 and is slidably engaged. Multiple upper clamping grooves 6 are provided, and the number of lower clamping grooves 5, the number of punching heads 223, and the number of upper clamping grooves 6 are equal, and their positions correspond one-to-one.
[0038] During the pipe punching process, the pipe is first placed on the lower clamping groove 5. Then, the hydraulic push rod 214 is activated and its push rod end is extended to its maximum stroke. During this process, the fixed horizontal plate 213 drives the upper clamping plate to descend until the upper clamping plate is close to the lower clamping plate. At this time, the upper clamping groove 6 and the lower clamping groove 5 tighten and position the pipe. Then, the cylinder 221 is activated and its telescopic rod extends and retracts, causing the mounting base 222 connected to the telescopic rod of the cylinder 221 and the punching head 223 connected to the mounting base 222 to rise and fall. During this process, the punching head 223 first rises and passes through the side wall of the pipe, and finally the punching head 223 descends away from the pipe and resets, thus realizing the pipe punching work. After punching is completed, the hydraulic push rod 214 is activated and the push rod end of the hydraulic push rod 214 retracts to the minimum stroke. During this process, the fixed horizontal plate 213 and the upper clamping plate rise and reset, the upper clamping groove 6 and the lower clamping groove 5 separate and loosen the pipe. The entire operation process eliminates the tedious operation of manually rotating the handwheel to loosen or clamp the pipe, thus improving the punching efficiency of the pipe.
[0039] The reaming mechanism 7 is mounted on the machining box 1. The reaming mechanism 7 includes a reaming slide 71, a mounting slide 72, a reaming screw 73, a reaming slider 74, a reaming motor 75, and a reaming punch 76. The reaming slide 71 is slidably mounted on the top of the machining box 1, and the mounting slide 72 is mounted on top of the reaming slide 71. The reaming screw 73 is rotatably mounted on the mounting slide 72, and the reaming slider 74 is slidably mounted on the mounting slide 72 and threadedly connected to the reaming screw 73. The reaming motor 75 is fixed to the mounting slide 72 and drives the reaming screw 73 to rotate. The reaming punch 76 is fixed to the reaming slider 74, and the outer diameter of the reaming punch 76 is larger than the inner diameter of the pipe. After the reaming motor 75 starts working, it drives the reaming screw 73 to rotate, causing the reaming slider 74, which is threadedly connected to the reaming screw 73, and the reaming punch 76, which is connected to the reaming slider 74, to move toward or away from the pipe. In this process, the reaming punch 76 first inserts into the inside of the pipe and reams the pipe, and finally the reaming punch 76 moves away from the inside of the pipe and resets, thus achieving the purpose of reaming the pipe and expanding the applicability of the device.
[0040] The displacement assembly 8 is disposed on the reaming slide 71, and the mounting slide 72 is slidably mounted on the top of the reaming slide 71. The displacement assembly 8 includes a fixed slide 81, a displacement screw 82, a displacement slider 83, a displacement motor 84, and a connecting block 85. The fixed slide 81 is fixed to the top of the reaming slide 71. The displacement screw 82 is rotatably mounted on the fixed slide 81, and the displacement slider 83 is slidably mounted on the fixed slide 81 and threadedly connected to the displacement screw 82. The displacement motor 84 is fixed on the fixed slide 81 and drives the displacement screw 82 to rotate. The connecting block 85 is used to connect the fixed slide 81 and the mounting slide 72. After the displacement motor 84 is working, it drives the displacement screw 82 to rotate, causing the displacement slider 83, which is threadedly connected to the displacement screw 82 and slidably engaged with the fixed slide block 81, the connecting block 85 connected to the movable slider, and the mounting slide block 72 connected to the connecting block 85 to move toward or away from the pipe. The distance between the mounting slide block 72 and the U-shaped frame 211 can be adjusted to accommodate the enlargement of pipes of various lengths, thereby increasing the enlargement range of the enlargement mechanism 7.
[0041] The grooving assembly 9 is mounted on the expanding slide block 71. The grooving assembly 9 includes a grooving slider 91, a grooving sleeve 92, a grooving cutter, and a grooving electric push rod 93. The grooving slider 91 is slidably mounted on the top of the expanding slide block 71, and the grooving sleeve 92 is fixed to the grooving slider 91. The inner diameter of the grooving sleeve 92 is equal to the outer diameter of the pipe, and the grooving cutter is fixed to the inner wall of the grooving sleeve 92. Multiple grooving cutters are evenly distributed about the axis of the grooving sleeve 92. The grooving electric push rod 93 is fixed to the mounting slide block 72, and the push rod end of the grooving electric push rod 93 is fixed to the grooving slider 91. The operator drives the movable component 10 to adjust the position of the mounting slide 72 on the processing box 1 and aligns the grooving sleeve with the pipe. At this time, the grooving electric push rod 93 works and extends and retracts its end, causing the grooving slider 91 to drive the grooving sleeve 92 and the grooving knife to move towards or away from the pipe. In this process, the grooving tube first approaches and covers the pipe, while the grooving knife cuts the end of the pipe. Finally, the grooving knife and the grooving sleeve 92 move away from the pipe and reset, thus achieving the purpose of grooving the pipe and expanding the overall application range of the device.
[0042] The movable component 10 is mounted on the processing box 1 and is used to adjust the position of the mounting slide 72. The movable component 10 includes a fixed plate 101, a movable screw 102, a movable motor 103, and a movable slide rail 104. The fixed plate 101 is fixed to the bottom of the reaming slide 71. The movable screw 102 passes through the fixed plate 101 and is threadedly connected. The movable motor 103 is fixed to the top of the processing box 1 and drives the movable screw 102 to rotate. The movable slide rail 104 is fixed to the top of the processing box 1 and slides in cooperation with the reaming slide 71. After the movable motor 103 operates, it drives the movable screw 102 to rotate, causing both the fixed plate 101 threadedly connected to the movable screw 102 and the reaming slide 71 connected to the fixed plate 101 to move. This changes the position of the reaming mechanism 7 and the grooving component 9, facilitating grooving or reaming of the pipe.
[0043] A hole-reducing mechanism 11 is mounted on the machining box 1, and is symmetrically arranged with the hole-expanding mechanism 7 about the middle of the horizontal section of the U-shaped frame 211. The hole-reducing mechanism 11 includes a movable slide 111, a hole-reducing slide 112, a hole-reducing electric push rod 113, a lifting slider 114, and a shrinking sleeve 115. The movable slide 111 is slidably mounted on the top of the machining box 1. The hole-reducing slide 112 is slidably mounted on the top of the movable slide 111, and the hole-reducing electric push rod 113 is fixed to the top of the movable slide 111. The push rod end of the hole-reducing electric push rod 113 is fixed to the hole-reducing slide 112, and the lifting slider 114 is slidably mounted on the hole-reducing slide 112. Multiple shrinking sleeves 115 are fixed to the lifting slider 114 and are vertically distributed. The inner diameter of multiple shrinking sleeves 115 gradually increases from top to bottom, and a transition hole communicating with the inside of the shrinking sleeve 115 is opened at the end of the shrinking sleeve 115 near the U-shaped frame 211. The axis of the transition hole coincides with the axis of the shrinking sleeve 115, and the distance between the inner wall of the transition hole and the axis of the shrinking sleeve 115 gradually increases from the shrinking sleeve 115 to the U-shaped frame 211. After the shrinking electric push rod 113 is operated, its push rod end extends and retracts, causing the shrinking slide 112 connected to the push rod end, the lifting slider 114 connected to the shrinking slide 112, and the shrinking sleeve 115 connected to the lifting slider 114 to move towards or away from the pipeline. In this process, firstly, the shrinking sleeve 115 approaches and fits around the outer wall of the pipeline, the shrinking sleeve 115 squeezes the pipeline, and finally the shrinking sleeve 115 moves away from the pipeline and returns to its original position, thus achieving the purpose of shrinking the pipeline and expanding the application range of the device.
[0044] The lifting assembly 12 and the slotting assembly 9 are disposed on the orifice reduction slide 112. The lifting assembly 12 includes a lifting screw 121 and a lifting motor 122. The lifting screw 121 is threaded through and disposed on the top of the lifting slide 112. The lifting motor 122 is fixed on the orifice reduction slide 112 and drives the lifting screw 121 to rotate. After the lifting motor 122 works, it drives the lifting screw 121 to rotate, so that the lifting slider 114 threadedly connected to the lifting screw 121 and the multiple tube reduction sleeves 115 connected to the lifting slider 114 are raised and lowered. Since the inner diameter of the multiple tube reduction sleeves 115 gradually increases from top to bottom, the multiple tube reduction sleeves 115 can be adjusted one by one from bottom to top to the height corresponding to the pipe and the orifice reduction operation is performed on the pipe, thereby achieving the purpose of orifice reduction of the pipe. This multi-step forming operation can reduce the amount of orifice reduction of the pipe compared with the one-time forming operation, and reduce the probability of pipe deformation caused by a large amount of orifice reduction.
[0045] The position adjustment assembly 13 is mounted on the processing box 1. The position adjustment assembly 13 includes an adjustment slide rail 131, a connecting plate 132, an adjustment screw 133, and an adjustment motor 134. The adjustment slide rail 131 is fixed to the top of the processing box 1 and slides in cooperation with the movable slide block 111. The connecting plate 132 is fixed to the bottom of the movable slide block 111. The adjustment screw 133 passes through the connecting plate 132 and is threadedly connected to it. The adjustment motor 134 is fixed to the top of the processing box 1 and drives the adjustment screw 133 to rotate. After the adjustment motor 134 operates, it drives the adjustment screw 133 to rotate, causing the connecting plate 132 threadedly connected to the adjustment screw 133 and the movable slide block 111 fixed to the connecting plate 132 to move. This changes the position of the hole-reducing mechanism 11 in the processing box 1, allowing processing of pipes at multiple punch head 223 positions and improving the hole-reducing efficiency of the pipes.
[0046] A limiting vertical rod 14 is fixed to the top of the processing box 1. The limiting vertical rod 14 passes through the bottom of the mounting base 222 and slides through it. The limiting vertical rod 14 also passes through the bottom of the upper clamping block 215 and slides through it. The setting of the limiting vertical rod 14 improves the stability of the mounting base 222 and the upper clamping block 215 during movement.
[0047] The above description is merely a preferred embodiment of this utility model. The protection scope of this utility model is not limited to the above embodiments. All technical solutions falling within the scope of this utility model's concept are protected. It should be noted that for those skilled in the art, any improvements and modifications made without departing from the principle of this utility model should also be considered within the protection scope of this utility model.
Claims
1. A pipe automatic processing equipment, comprising a processing box (1), a punching mechanism (2) is arranged on the processing box (1), characterized in that: The top of the processing box (1) is fixed with two sets of fixed vertical plates (3) symmetrically arranged about the middle of the processing box (1), and a fixed crossbar (4) is fixed between the two sets of fixed vertical plates (3). The punching mechanism (2) includes a clamping assembly (21), which includes a U-shaped frame (211) fixed to the top of the processing box (1) and located between the two sets of fixed vertical plates (3), a lower clamping block (212) fixed to the top of the horizontal section of the U-shaped frame (211), and a fixed crossbar (4) fixed to the fixed crossbar (4). (213), a hydraulic push rod (214) fixed on a fixed horizontal plate (213) and an upper clamping block (215) fixed to the end of the push rod of the hydraulic push rod (214), the top of the lower clamping block (212) is provided with a lower clamping groove (5) extending to both sides of the lower clamping block (212), the bottom of the upper clamping block (215) is provided with an upper clamping groove (6) extending to both sides of the upper clamping block (215) at a position corresponding to the lower clamping groove (5), and the punching mechanism (2) also includes a punching assembly (22) for punching the pipe.
2. The apparatus of claim 1 wherein: The punching assembly (22) includes a cylinder (221) fixed to the top wall of the machining box (1). The piston rod of the cylinder (221) passes through the top of the machining box (1) and is slidably engaged. The punching assembly (22) also includes a mounting base (222) fixed to the end of the piston rod of the cylinder (221) and a punching head (223) that passes through the horizontal section of the U-shaped frame (211) and is slidably engaged. The lower end of the punching head (223) is fixed to the top of the mounting base (222), and the punching head (223) passes through the bottom of the lower clamping groove (5) and is slidably engaged.
3. The automatic pipe processing equipment according to claim 1, characterized in that: The processing box (1) is provided with a hole-expanding mechanism (7). The hole-expanding mechanism (7) includes a hole-expanding slide (71) slidably mounted on the top of the processing box (1), a mounting slide (72) set on the top of the hole-expanding slide (71), a hole-expanding screw (73) rotatably mounted on the mounting slide (72), a hole-expanding slider (74) slidably mounted on the mounting slide (72) and threadedly connected to the hole-expanding screw (73), a hole-expanding motor (75) fixed on the mounting slide (72) and driving the hole-expanding screw (73) to rotate, and a hole-expanding punch (76) fixed on the hole-expanding slider (74). The outer diameter of the hole-expanding punch (76) is larger than the inner diameter of the pipe.
4. The apparatus of claim 3 wherein: The enlarged slide (71) is provided with a displacement assembly (8), which includes a fixed slide (81) fixed to the top of the enlarged slide (71), a displacement screw (82) rotatably mounted on the fixed slide (81), a displacement slider (83) slidably mounted on the fixed slide (81) and threadedly connected to the displacement screw (82), a displacement motor (84) fixed on the fixed slide (81) and driving the displacement screw (82) to rotate, and a connecting block (85) for connecting the fixed slide (81) and the mounting slide (72). The mounting slide (72) is slidably mounted on the top of the enlarged slide (71).
5. The apparatus of claim 3 wherein: The enlarged slide (71) is provided with a grooving assembly (9). The grooving assembly (9) includes a grooving slider (91) slidably disposed on the top of the enlarged slide (71), a grooving sleeve (92) fixed on the grooving slider (91), a plurality of grooving cutters fixed on the inner wall of the grooving sleeve (92) and evenly distributed about the axis of the grooving sleeve (92), and a grooving electric push rod (93) fixed on the mounting slide (72). The push rod end of the grooving electric push rod (93) is fixed to the grooving slider (91). The inner diameter of the grooving sleeve (92) is equal to the outer diameter of the pipe. The processing box (1) is provided with a moving assembly (10) for adjusting the position of the mounting slide (72).
6. The apparatus of claim 5 wherein: The moving assembly (10) includes a fixed plate (101) fixed to the bottom of the reaming slide (71), a moving screw (102) threadedly connected to the fixed plate (101), a moving motor (103) fixed to the top of the processing box (1) and driving the moving screw (102) to rotate, and a moving slide rail (104) fixed to the top of the processing box (1) and slidingly engaged with the reaming slide (71).
7. The apparatus of claim 3 wherein: The machining box (1) is provided with a hole-shrinking mechanism (11). The hole-shrinking mechanism (11) and the hole-expanding mechanism (7) are symmetrically arranged about the middle of the horizontal section of the U-shaped frame (211). The hole-shrinking mechanism (11) includes a movable slide (111) slidably disposed on the top of the machining box (1), a hole-shrinking slide (112) slidably mounted on the top of the movable slide (111), a hole-shrinking electric push rod (113) fixed on the top of the movable slide (111), a lifting slider (114) disposed on the hole-shrinking slide (112), and a lifting slider (114) fixed on the lifting slider (112). The shrinking sleeve (115) on 114) has a transition hole that communicates with the inside of the shrinking sleeve (115) at one end near the U-shaped frame (211). The axis of the transition hole on the shrinking sleeve (115) coincides with the axis of the shrinking sleeve (115). The distance between the inner wall of the transition hole on the shrinking sleeve (115) and the axis of the shrinking sleeve (115) gradually increases from the shrinking sleeve (115) to the U-shaped frame (211). The push rod end of the shrinking hole electric push rod (113) is fixed to the shrinking hole slide (112).
8. The apparatus of claim 7 wherein: Multiple shrinking sleeves (115) are provided and vertically distributed. The inner diameter of the multiple shrinking sleeves (115) gradually increases from top to bottom. The lifting slider (114) is slidably installed on the hole shrinking slide (112). The hole shrinking slide (112) is provided with a lifting assembly (12). The lifting assembly (12) includes a lifting screw (121) that passes through the top of the lifting slide and is threadedly connected, and a lifting motor (122) that is fixed on the hole shrinking slide (112) and drives the lifting screw (121) to rotate.
9. The apparatus of claim 7 wherein: The upper clamping groove (6) is provided in multiple ways. The number of the lower clamping groove (5), the number of punching heads (223) and the number of upper clamping groove (6) are equal and their positions correspond one to one. The processing box (1) is provided with a position adjustment component (13). The position adjustment component (13) includes an adjustment slide rail (131) fixed to the top of the processing box (1) and slidingly engaged with the movable slide (111), a connecting plate (132) fixed to the bottom of the movable slide (111), an adjustment screw (133) threadedly connected to the connecting plate (132), and an adjustment motor (134) fixed to the top of the processing box (1) and driving the adjustment screw (133) to rotate.
10. The apparatus of claim 1 wherein: The top of the processing box (1) is fixed with a limiting vertical rod (14), which passes through the bottom of the mounting base (222) and slides in fit. The limiting vertical rod (14) also passes through the bottom of the upper clamping block (215) and slides in fit.