A prefabricated wall panel coating device with a guide structure

Abstract

This utility model relates to the field of precast wall panel coating technology, specifically disclosing a precast wall panel coating device with a guiding structure. It includes a bearing shell, a support frame fixedly installed at the top of the bearing shell, and a support roller rotatably connected inside the support frame. An outer shell is fixedly installed at the top of the support frame, and the main body of the coating equipment is fixedly installed at the top of the outer shell. An adjustment mechanism is provided at one end of the support frame. The adjustment mechanism includes a hydraulic rod embedded in one end of the support frame. This utility model, through the cooperation of the hydraulic rod, pushing block, motor, sliding block, abutting block, and lifting component, can guide the material during wall panel coating operations, preventing deviation that could affect coating quality and aesthetics. It can also be adjusted according to the size of the wall panel, improving overall applicability. Simultaneously, it has an automated effect, avoiding manual assistance, reducing workload, and improving overall processing efficiency.

Description

Technical Field

[0001] This utility model relates to the field of precast wall panel coating technology, and in particular to a precast wall panel coating device with a guide structure. Background Technology

[0002] Precast wall panels are one of the core components of prefabricated buildings. They refer to wall panels that are prefabricated in factories through standardized processes and then transported to the construction site for construction. This greatly improves construction efficiency and quality stability and is an important manifestation of building industrialization. They are divided into various types such as cement concrete wall panels and interior decorative panels. In order to enhance the aesthetics of interior decorative panels, a film-coating device is usually used to coat them, giving the wall panels different textures and patterns.

[0003] In existing technologies, when a film coating device is performing a film coating operation, the film coating material is often affected by temperature. When the temperature is low, the film coating material will solidify and fail to bond with the wall panel, thus affecting the film coating effect.

[0004] An existing patent (publication number: CN221288321U) discloses a prefabricated interior wall panel coating device. In use, a hoist is used to lift the interior wall panel onto the transmission roller on the transmission support. The transmission roller is started and the interior wall panel is guided under the limiting roller. Then, it is limited by two limiting rings to realize the preparation work for spray coating of the interior wall panel.

[0005] To address the aforementioned issues, while existing patents offer solutions that can transport wall panels during lamination using components such as transport brackets, the actual use of wall panels in various sizes, such as 600mm, 900mm, and 1200mm, makes this transport method unsuitable for different wall panel sizes. When laminating different wall panels, transport brackets of corresponding sizes must be used. If the sizes are inconsistent, misalignment may occur during transport, resulting in misalignment of the lamination pattern and affecting the aesthetics. Summary of the Invention

[0006] The purpose of this utility model is to provide a precast wall panel coating device with a guiding structure, which can guide the material during the wall panel coating process to avoid deviation that would affect the coating quality and aesthetics. It can also be adjusted according to the size of the wall panel to improve the overall applicability. At the same time, it has an automated effect, avoiding manual assistance, reducing labor intensity, and improving the overall processing efficiency, thereby solving the problems mentioned in the background art.

[0007] To achieve the above objectives, the present invention provides the following technical solution: a precast wall panel coating device with a guide structure, comprising a bearing shell, a support frame fixedly installed at the top of the bearing shell, and a support roller rotatably connected inside the support frame, an outer shell fixedly installed at the top of the support frame, and a coating equipment body fixedly installed at the top of the outer shell, and an adjustment mechanism provided at one end of the support frame;

[0008] The adjustment mechanism includes a hydraulic rod, which is embedded in one end of the support frame. A push block is fixedly installed at the power output end of the hydraulic rod. A motor is embedded at the top of the push block, and a drive rod is fixedly installed at the power output end of the motor. A drive gear is fixedly installed on the outer wall of the drive rod, and a driven gear is rotatably connected to the outer wall of the drive gear. A threaded rod extends through the inside of the driven gear, and a sliding block is sleeved on the outside of the threaded rod. An abutment block is fixedly installed at one end of the sliding block.

[0009] Preferably, a conveying roller is rotatably connected to the axial outer wall of the bearing shell, and a lifting component extends through one side of the conveying roller on the outer wall of the bearing shell.

[0010] Preferably, the sliding block and the abutting block are perpendicular to each other, and the sliding block and the pushing block form a sliding structure.

[0011] Preferably, one end of the support roller inside the support frame is rotatably connected to a rotating roller, and a limit mechanism is provided on one side of the rotating roller.

[0012] Preferably, the limiting mechanism includes a fixing plate, which is fixedly installed at the other end of the contact block, and a sleeve is fitted on the end of the fixing plate away from the contact block.

[0013] Preferably, an abutment frame is fixedly installed at the front end of the fixing plate, and a storage groove is provided inside the sleeve shell.

[0014] Preferably, a fixing block is fixedly installed at the bottom of the sleeve, and a support rod extends through the inside of the fixing block, and a caster wheel is embedded at the bottom of the fixing block.

[0015] Compared with the prior art, the beneficial effects of this utility model are:

[0016] 1. This utility model, through the cooperation of hydraulic rod, push block, motor, sliding block, contact block and lifting component, can play a guiding role when feeding materials in the wall panel coating operation, so as to avoid the deviation that affects the coating quality and aesthetics. It can also be adjusted according to the size of the wall panel to improve the overall applicability. At the same time, it has the effect of automation, avoiding manual assistance, reducing labor intensity and improving the overall processing efficiency.

[0017] 2. This utility model can always limit the wall panel to both sides through the fixing plate, the sleeve shell and the abutment frame, so as to play a guiding role and prevent the wall panel from shifting during the transportation process. At the same time, with the help of the fixing block, universal wheel and support rod, the stability and smoothness of the sleeve shell sliding process can be improved during the adjustment process. Attached Figure Description

[0018] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.

[0019] Figure 1 This is an overall structural view of the present invention;

[0020] Figure 2 This is a schematic diagram of the push block structure of this utility model;

[0021] Figure 3 This is a schematic diagram of the drive rod structure of this utility model;

[0022] Figure 4 This is a schematic diagram of the contact frame structure of this utility model.

[0023] Explanation of reference numerals in the attached figures:

[0024] 1. Bearing shell; 2. Support frame; 3. Support roller; 4. Outer shell; 5. Main body of the coating equipment; 6. Adjustment mechanism; 601. Hydraulic rod; 602. Push block; 603. Motor; 604. Drive rod; 605. Drive gear; 606. Driven gear; 607. Threaded rod; 608. Sliding block; 609. Abutting block; 610. Conveying roller; 611. Lifting assembly; 7. Rotating roller; 8. Limiting mechanism; 801. Fixing plate; 802. Covering shell; 803. Abutting frame; 804. Storage slot; 805. Fixing block; 806. Casters; 807. Support rod. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] This utility model provides a technical solution:

[0027] Please see Figures 1 to 4 A precast wall panel coating device with a guiding structure includes a bearing shell 1, a support frame 2 fixedly installed at the top of the bearing shell 1, a support roller 3 rotatably connected inside the support frame 2, an outer shell 4 fixedly installed at the top of the support frame 2, and a coating equipment body 5 fixedly installed at the top of the outer shell 4. An adjustment mechanism 6 is provided at one end of the support frame 2; the adjustment mechanism 6 includes a hydraulic rod 601, which is embedded in one end of the support frame 2. A push block 602 is fixedly installed at the power output end of the hydraulic rod 601, and a motor 603 is embedded at the top of the push block 602. The power output end of the motor 603 is fixedly installed with... There is a drive rod 604, and a drive gear 605 is fixedly installed on the outer wall of the drive rod 604. A driven gear 606 is rotatably connected to the outer wall of the drive gear 605. A threaded rod 607 extends out of the inside of the driven gear 606. A sliding block 608 is sleeved on the outside of the threaded rod 607. An abutment block 609 is fixedly installed at one end of the sliding block 608. A conveying roller 610 is rotatably connected to the axial outer wall of the bearing shell 1. A lifting component 611 extends out from one side of the conveying roller 610 on the outer wall of the bearing shell 1. The sliding block 608 and the abutment block 609 are perpendicular to each other. A sliding structure is formed between the sliding block 608 and the push block 602.

[0028] By adopting the above technical solution, the hydraulic cylinder of the lifting component 611 and the lifting frame work together to lift the stacked wall panels, achieving an automatic feeding effect. After the pressure sensor embedded in the contact block 609 senses the pressure, it sends a signal to the device control terminal, closing the lifting component 611 and activating the hydraulic rod 601 to push the push block 602, causing the wall panel to enter the outer casing 4 under the rotational contact of the support roller 3 and undergo film coating operation through the main body 5 of the film coating equipment. The bottom of the contact block 609 is inclined to facilitate guiding the wall panel between the two contact blocks 609 and prevent displacement, providing initial positioning and guidance. Simultaneously, through the settings of the control terminal… Simultaneously with the activation of the hydraulic rod 601, the motor 603 starts. Driven by the drive rod 604 and in conjunction with the drive gear 605 and driven gear 606, the threaded rod 607 pushes the threaded sliding block 608 along the push block 602, thereby causing the two contact blocks 609 to move relative to each other and conform to the two sides of the wall panel located at the center distance of the support roller 3. This prevents deviation during the conveying process and provides a guiding effect. In conjunction with the pressure sensor, when the contact block 609 is pressed to a certain degree, the motor 603 is closed by the control terminal to prevent over-clamping. It can also be adjusted according to different wall panel sizes to improve overall applicability.

[0029] Specifically, such as Figure 1 , Figure 2 and Figure 4As shown, one end of the support roller 3 inside the support frame 2 is rotatably connected to the rotating roller 7. A limit mechanism 8 is provided on one side of the rotating roller 7. The limit mechanism 8 includes a fixed plate 801. The fixed plate 801 is fixedly installed on the other end of the contact block 609. A sleeve shell 802 is sleeved on the end of the fixed plate 801 away from the contact block 609. A contact frame 803 is fixedly installed on the front end of the fixed plate 801. A storage groove 804 is opened inside the sleeve shell 802. A fixed block 805 is fixedly installed on the bottom end of the sleeve shell 802. A support rod 807 extends out from the inside of the fixed block 805. A universal wheel 806 is embedded at the bottom end of the fixed block 805.

[0030] By adopting the above technical solution, when the contact block 609 slides, it can slide through the fixed plate 801 into the sleeve shell 802, and with the cooperation of the contact frame 803, it can always abut against both sides of the wall panel to avoid deviation. The fixed plate 801 reserves sliding space for the fixed plate 801 and the contact frame 803 through the storage groove 804, and with the cooperation of the fixed block 805 and the support rod 807, the fixed plate 801, the sleeve shell 802 and the contact frame 803 can move stably with the displacement of the contact block 609. With the support of the universal wheel 806, the smoothness of the adjustment process is further improved, and the wall panel can always be limited on both sides to maintain the guiding effect and avoid deviation. With the cooperation of the sleeve shell 802, the wall panel can always be limited on both sides to prevent deviation during the conveying process.

[0031] Working principle: The supporting shell 1 and the support frame 2 are integrated structures. The support roller 3 can carry the wall panel for conveying. After entering the interior of the shell 4, the wall panel is coated by the main body of the coating equipment 5. The main body of the coating equipment 5 consists of a drive system, a control system, and other parts. This is a conventional technology and will not be described in detail here. Before conveying the wall panel, the rotation of the conveying roller 610 can facilitate the stacking of several wall panels on the lifting component 611. The lifting component 611 consists of a hydraulic cylinder and a lifting frame, which can lift the wall panel up until the pressure sensor embedded in the contact block 609 is triggered. The signal is then sent to the control end of the entire device, closing the lifting component 611 and starting the motor 603 to drive the drive rod 604 to rotate. Through the transmission of the drive gear 605 and the driven gear 606, the threaded rod 607 rotates, and the sliding block 608 is displaced along the push block 602. The two contact blocks 609 are positioned to further adhere to the wall panel from both sides, facilitating guiding and conveying to avoid deviation. They can also be adjusted according to the wall panel size. Simultaneously, the control end activates the hydraulic rod 601 to push the push block 602 into the outer shell 4 for film coating. After film coating is completed, the wall panel is supported and conveyed by the hydraulic rod 601, in conjunction with the rotating roller 7 and the matching power end. When the contact block 609 pushes the fixing plate 801 to move, it can pass through the receiving groove 804 into the sleeve shell 802 and, in conjunction with the contact frame 803, abut against both sides of the wall panel. The fixing plate 801 and the sleeve shell 802 follow the contact block 609 to adjust their displacement, further providing a guiding effect. The support rod 807 and the fixing block 805 keep the displacement of the sleeve shell 802 stable, and the universal wheel 806 ensures smooth movement of the sleeve shell 802.

[0032] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features therein. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this utility model.

Claims

1. A prefabricated wall panel film coating device provided with a guide structure, comprising a carrier shell (1), characterized in that: The top of the support shell (1) is fixedly installed with a support frame (2), and the support frame (2) is rotatably connected with a support roller (3). The top of the support frame (2) is fixedly installed with a shell (4), and the top of the shell (4) is fixedly installed with a film coating equipment body (5). One end of the support frame (2) is provided with an adjustment mechanism (6). The adjustment mechanism (6) includes a hydraulic rod (601), which is embedded in one end of the support frame (2). A push block (602) is fixedly installed at the power output end of the hydraulic rod (601). A motor (603) is embedded at the top of the push block (602), and a drive rod (604) is fixedly installed at the power output end of the motor (603). A drive gear (605) is fixedly installed on the outer wall of the drive rod (604), and a driven gear (606) is rotatably connected to the outer wall of the drive gear (605). A threaded rod (607) extends through the inside of the driven gear (606), and a sliding block (608) is sleeved on the outside of the threaded rod (607). An abutment block (609) is fixedly installed at one end of the sliding block (608).

2. The prefabricated wall panel film covering device with a guide structure according to claim 1, characterized in that: The outer wall of the bearing shell (1) is rotatably connected to a conveying roller (610), and a lifting assembly (611) extends out from one side of the conveying roller (610) on the outer wall of the bearing shell (1).

3. The prefabricated wall panel film covering device with a guide structure according to claim 1, characterized in that: The sliding block (608) and the abutting block (609) are perpendicular to each other, and the sliding block (608) and the pushing block (602) form a sliding structure.

4. The prefabricated wall panel film covering device with a guide structure according to claim 1, characterized in that: One end of the support roller (3) inside the support frame (2) is rotatably connected to a rotating roller (7), and a limit mechanism (8) is provided on one side of the rotating roller (7).

5. A precast wall panel coating device with a guide structure according to claim 4, characterized in that: The limiting mechanism (8) includes a fixing plate (801), which is fixedly installed at the other end of the contact block (609), and a sleeve shell (802) is sleeved on the end of the fixing plate (801) away from the contact block (609).

6. The device for covering prefabricated wall panels with a film according to claim 5, characterized in that: The front end of the fixing plate (801) is fixedly installed with an abutment frame (803), and the inside of the sleeve shell (802) is provided with a storage groove (804).

7. The device for covering prefabricated wall panels with a film according to claim 5, characterized in that: A fixing block (805) is fixedly installed at the bottom of the sleeve (802), and a support rod (807) extends through the inside of the fixing block (805). A caster wheel (806) is embedded at the bottom of the fixing block (805).

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