A servo oiling mechanism

The servo-driven oiling mechanism enables precise control and uniform application of oil in hot plate welding, solving the problem of workpiece adhesion in high-temperature environments, improving product quality and production efficiency, and extending equipment life.

CN224446914UActive Publication Date: 2026-07-03NINGBO XIAONENG PRECISION MASCH CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
NINGBO XIAONENG PRECISION MASCH CO LTD
Filing Date
2025-06-25
Publication Date
2026-07-03

AI Technical Summary

Technical Problem

In hot plate welding, workpieces tend to stick to the hot plate surface under high temperature conditions, leading to a decline in product quality and reduced production efficiency. Traditional oiling methods are not precise in controlling the amount of oil, making it difficult to meet the needs of high-precision and high-efficiency production, and they cannot handle complex surfaces.

Method used

The system employs a servo-controlled oiling mechanism, which uses a servo translation and lifting mechanism to control the brush head. Combined with a high-temperature resistant cloth and a telescopic spring, it achieves precise control of the oil volume and uniform coating, preventing material sticking and smoke generation.

Benefits of technology

It achieves precise control of oil quantity, uniform coating, prevents material sticking, improves product yield, reduces mechanical wear, and extends equipment life.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN224446914U_ABST
    Figure CN224446914U_ABST
Patent Text Reader

Abstract

This utility model discloses a servo oiling mechanism. The welding machine includes an upper oiling mechanism fixing plate, an upper mold worktable, a hot mold moving plate, a hot mold moving plate sliding rail, a lower mold worktable, a lower oiling mechanism fixing plate, and left and right hot mold moving plate fixing bases. Servo translation mechanisms are fixed to the lower side of the upper oiling mechanism fixing plate and the upper side of the lower oiling mechanism fixing plate. Back plates are fixed to the rear end of the lower side of the upper oiling mechanism fixing plate and the rear end of the upper side of the lower oiling mechanism fixing plate. A servo lifting mechanism is provided on one side of each back plate, and an oiling head is fixed to the end of the servo lifting mechanism. Servo oiling can brush products with irregular surfaces, while pneumatic oiling can only brush flat products and cannot handle products with complex uneven surfaces. It can precisely control the oil volume, evenly coat the product, prevent sticking, and produce no smoke. By evenly coating the release agent, it completely solves the problem of product sticking, improves the yield rate, and the servo system reduces mechanical wear and extends equipment life.
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Description

Technical Field

[0001] This utility model relates to the field of hot plate welding, and in particular to a servo oiling mechanism. Background Technology

[0002] The hot plate welding machine adopts a pull-out plate structure. It uses electric heating to transfer heat from the heating plate to the welding surfaces of the upper and lower plastic heating parts, melting their surfaces. The heating plate is then quickly withdrawn, allowing the heated surfaces of the two parts to fuse, solidify, and become a single unit. The entire machine is a frame structure, composed of three main plates: an upper template, a lower template, and a hot template, along with hot molds and upper and lower plastic cold molds. The operation is pneumatic, hydraulic, or motor-controlled, and is primarily suitable for welding plastic parts used in household appliances, automotive lights, and automotive containers.

[0003] Hot plate welding machines are characterized by their simple structure, convenient operation, and high production efficiency. After welding, they can achieve watertight and airtight connections, making them suitable for shrink-fitting heat-sensitive plastic parts of various shapes, sizes, and materials. It is a versatile, economical, practical, and highly efficient welding process for users.

[0004] In hot plate welding or thermoforming processes, workpieces tend to adhere to the hot plate surface under high temperatures, leading to decreased product quality and reduced production efficiency. Traditional oiling methods typically employ manual or simple mechanical devices, which suffer from the following problems: inaccurate oil volume control, resulting in uneven oil film and affecting product quality; excessive oil volume, which can generate fumes at high temperatures, polluting the working environment and harming operator health; and low automation, making it difficult to meet the demands of high-precision, high-efficiency production. Servo oiling can handle products with irregular surfaces, while pneumatic oiling is limited to flat surfaces and cannot address complex, uneven surfaces.

[0005] To address the problems existing in the background art, this utility model provides a servo oiling mechanism. Utility Model Content

[0006] The purpose of this invention is to address the shortcomings of existing technologies by providing a servo oiling mechanism.

[0007] To achieve the above objectives, the present invention adopts the following technical solution:

[0008] A servo oiling mechanism is provided for a welding machine. The welding machine includes an upper oiling mechanism fixing plate, an upper mold worktable, a hot mold motion plate, a hot mold motion plate moving slide rail, a lower mold worktable, a lower oiling mechanism fixing plate, and left and right hot mold motion plate fixing bases. A servo translation mechanism is fixed on the lower side of the upper oiling mechanism fixing plate and the upper side of the lower oiling mechanism fixing plate. A back plate is fixed on the rear end of the lower side of the upper oiling mechanism fixing plate and the rear end of the upper side of the lower oiling mechanism fixing plate. A servo lifting mechanism is provided on one side of both back plates. An oiling head is fixed at the end of the servo lifting mechanism.

[0009] Furthermore, the brush head below is equipped with an oil collection box.

[0010] Furthermore, a telescopic spring connects the servo lifting mechanism to the brush head.

[0011] Furthermore, the brush head is hemispherical, and a high-temperature resistant cloth is fixed to the surface of the brush head.

[0012] Furthermore, there are four telescopic springs, which are respectively located at the four corners of the end plate of the servo lifting mechanism.

[0013] Furthermore, it also includes an oil-proof safety protection mechanism, which includes a baffle at the front of the servo translation mechanism and a chassis at the rear of the lower oil-proof safety protection mechanism.

[0014] The beneficial effects of this utility model are as follows: it can accurately control the amount of oil, coat evenly, prevent material sticking and produce no smoke. By uniformly coating the release agent, it can completely solve the problem of product sticking, improve the yield rate, reduce mechanical wear of the servo system, and extend the service life of the equipment. Attached Figure Description

[0015] Figure 1 This is an overall drawing of a servo oiling mechanism provided by this utility model;

[0016] Figure 2 This is a partial structural diagram of a servo oiling mechanism provided by this utility model.

[0017] The components include: 1. Upper oiling mechanism fixing plate; 2. Upper mold worktable; 3. Hot mold moving plate; 4. Hot mold moving plate sliding rail; 5. Lower mold worktable; 6. Lower oiling mechanism fixing plate; 7. Left and right hot mold moving plate fixing bases; 8. Servo translation mechanism; 9. Servo lifting mechanism; 10. Oiling head; 11. Telescopic spring; and 12. Oil-proof safety protection mechanism. Detailed Implementation

[0018] The specific solutions and embodiments of this utility model will be further described with reference to the accompanying drawings.

[0019] As shown in the figure, a plastic hot melt welding anti-sticking mechanism is disclosed. The welding machine includes an upper oiling mechanism fixing plate 1, an upper mold worktable 2, a hot mold moving plate 3, a hot mold moving plate sliding rail 4, a lower mold worktable 5, a lower oiling mechanism fixing plate 6, and left and right hot mold moving plate fixing bases 7. The lower oiling mechanism fixing plate 6 is fixed to the base frame, and the left and right hot mold moving plate fixing bases 7 are fixed to the lower oiling mechanism fixing plate 6. The lower mold worktable 5 is provided on the left and right hot mold moving plates 3. Hot mold moving plates 3 are placed on the left and right hot mold moving plates 3, and left and right hot mold moving plate sliding rails 4 are provided on both sides. An upper frame is also fixed to the side of the base frame. The upper frame has the upper oiling mechanism fixing plate 1 on its upper part, and the upper mold worktable 2 is provided below the upper oiling mechanism fixing plate 1.

[0020] The lower side of the upper brushing mechanism fixing plate 1 and the upper side of the lower brushing mechanism fixing plate 6 are both equipped with servo translation mechanisms 8. The rear end of the lower side of the upper brushing mechanism fixing plate 1 and the rear end of the upper side of the lower brushing mechanism fixing plate 6 are both fixed with back plates. One side of each of the two back plates is equipped with a servo lifting mechanism 9, and the end of each servo lifting mechanism 9 is fixed with a brushing head 10.

[0021] It also includes an oil-proof safety protection mechanism 12, which includes a baffle at the front of the servo translation mechanism 8 and a chassis at the rear of the lower oil-proof safety protection mechanism.

[0022] Servo translation is an automatic control system that tracks input command signals to achieve precise position, speed, and power output. Mechanical transmission is an intermediate device that transmits motion and power generated by a power source to an actuator; it acts as a torque and speed converter, aiming to achieve a proper torque match between the power source and the load, and can adjust the output speed through mechanism changes. In mechatronics systems, the servo motor's servo speed-changing function largely replaces the traditional speed-changing mechanism in mechanical transmissions. Speed ​​changes are only used through a transmission device when the servo motor's speed range cannot meet system requirements.

[0023] The brush head 10 is hemispherical, and a high-temperature resistant cloth is fixed to its surface. The brush head 10 at the bottom is equipped with an oil collection box.

[0024] A telescopic spring 11 connects the servo lifting mechanism 9 and the brush head 10 to prevent excessive cylinder pressure and provides a certain degree of adjustability. Four telescopic springs 11 are located at the four corners of the end plate of the servo lifting mechanism 9, ensuring even and stable force distribution.

[0025] Note that the above description is merely a preferred embodiment of the present invention and the technical principles employed. Those skilled in the art will understand that the present invention is not limited to the specific embodiments described herein, and various obvious changes, readjustments, and substitutions can be made without departing from the scope of protection of the present invention. Therefore, although the present invention has been described in detail through the above embodiments, the present invention is not limited to the above embodiments, and may include many other equivalent embodiments without departing from the concept of the present invention. The scope of the present invention is determined by the scope of the appended claims.

Claims

1. A servo oiling mechanism, a welding machine comprising an upper oiling mechanism fixing plate, an upper die workbench, a hot die moving plate, a hot die moving plate moving slide rail, a lower die workbench, a lower oiling mechanism fixing plate and a left and right hot die moving plate fixing base, characterized in that, Servo translation mechanisms are fixed to the lower side of the upper brushing mechanism fixing plate and the upper side of the lower brushing mechanism fixing plate. Back plates are fixed to the rear end of the lower side of the upper brushing mechanism fixing plate and the rear end of the upper side of the lower brushing mechanism fixing plate. A servo lifting mechanism is provided on one side of both back plates, and a brushing head is fixed to the end of the servo lifting mechanism.

2. A servo lubricating mechanism according to claim 1, wherein The brush head at the bottom is equipped with an oil collection box.

3. A servo lubricating mechanism according to claim 1, wherein A telescopic spring connects the servo lifting mechanism to the brush head.

4. A servo lubricating mechanism according to claim 1, wherein The brush head is hemispherical, and a high-temperature resistant cloth is fixed to the surface of the brush head.

5. A servo oiling mechanism according to claim 4, characterized in that, There are four telescopic springs, which are located at the four corners of the end plate of the servo lifting mechanism.

6. A servo lubricating mechanism according to claim 1, wherein It also includes an oil-proof safety protection mechanism, which includes a baffle at the front of the servo translation mechanism and a chassis at the rear of the lower oil-proof safety protection mechanism.