An adaptive tension control ribbon weaving machine

Abstract

This utility model relates to the field of textile technology and discloses an adaptive tension control weaving machine, including a worktable. A support column is fixedly connected to the upper surface of the worktable, and a tension control component is provided on one side of the outer wall of the support column. The tension control component includes a slide rail one, which is fixedly connected to one side of the outer wall of the support column. A fixing plate two is fixedly connected to one side of the outer wall of the fixing plate two, and a spring is fixedly connected to one end of the spring. A fixing plate three is fixedly connected to one end of the spring, and a slider is fixedly connected to one side of the outer wall of the fixing plate three. The inner wall of the slider is slidably connected to one side of the outer wall of the slide rail one. In this utility model, adaptive adjustment of yarn tension is achieved. Combined with the elastic effect of the spring, the yarn position can be adjusted. The rotating plate swings according to the yarn tension under the action of the torsion spring, further enhancing the flexibility and adaptability of tension adjustment and avoiding problems such as yarn breakage or uneven weaving caused by uneven tension.

Description

Technical Field

[0001] This utility model relates to the field of textile technology, and in particular to a weaving machine with adaptive tension control. Background Technology

[0002] In the modern textile industry, the ribbon weaving machine is a key piece of production equipment, and its performance directly affects the quality and production efficiency of the ribbon. With the increasing complexity of textile processes and the ever-increasing precision requirements of products, the traditional tension control system of ribbon weaving machines has gradually revealed its inadequacy, failing to meet the demands of modern production. Especially in terms of yarn tension control, traditional equipment cannot accurately and flexibly adapt to changes in yarn tension, leading to frequent quality problems such as yarn breakage and uneven weaving, affecting both the quality and quantity of the ribbon. Therefore, developing a ribbon weaving machine capable of adaptive tension control is of great significance.

[0003] Existing ribbon weaving machines typically employ basic mechanical structures to guide and wind yarn. Pulley systems are used to change the yarn's direction, ensuring it follows a predetermined path. These pulleys are generally fixed in specific locations on the weaving machine; after the yarn passes over the pulleys, the pulleys provide support and guidance, ensuring the yarn stably enters the weaving area. However, the tension control method in these traditional ribbon weaving machines is relatively simple and passive, lacking the ability to dynamically adjust yarn tension in real time.

[0004] The aforementioned existing technologies have a problem in practical applications: they cannot effectively solve the problem of yarn breakage or uneven weaving caused by uneven yarn tension. The tension control mechanism of traditional ribbon looms is not flexible enough. When the yarn is affected by external factors during transmission (such as fluctuations in equipment speed or differences in the yarn's own characteristics), causing tension changes, the equipment cannot adjust in time. This results in localized excessive or insufficient tension in the yarn during weaving. When the tension is too high, the yarn bears a tensile force exceeding its limit, causing yarn breakage, affecting production continuity, and leading to raw material waste. When the tension is too low, the yarn slacks, resulting in a loose and unevenly dense weave structure, affecting the appearance quality and physical properties of the weave. Utility Model Content

[0005] To overcome the above shortcomings, this utility model provides an adaptive tension control weaving machine, which aims to improve the inflexible tension control mechanism of the weaving machine. When the yarn is affected by external factors during transmission and the tension changes, the equipment cannot make timely adjustments, resulting in local tension that is too high or too low during the weaving process.

[0006] To achieve the above objectives, the present invention provides the following technical solution: an adaptive tension control weaving machine, including a worktable, a support column fixedly connected to the upper surface of the worktable, and a tension control component provided on one side of the outer wall of the support column;

[0007] The tension control assembly includes a slide rail one, which is fixedly connected to one side of the outer wall of a support column. A fixing plate two is fixedly connected to one side of the outer wall of the support column. A spring is fixedly connected to one side of the outer wall of the fixing plate two. A fixing plate three is fixedly connected to one end of the spring. A slider is fixedly connected to one side of the outer wall of the fixing plate three. The inner wall of the slider is slidably connected to one side of the outer wall of the slide rail one. A fixing rod is fixedly connected to one side of the outer wall of the slider. A roller one is rotatably connected to one side of the outer wall of the fixing rod. A fixing column is fixedly connected to one side of the outer wall of the support column. A torsion spring is fixedly connected to one side of the outer wall of the fixing column. A rotating plate is fixedly connected to one side of the outer wall of the torsion spring. A roller two is rotatably connected to one side of the outer wall of the rotating plate.

[0008] Furthermore, a support platform 2 is fixedly connected to one side of the outer wall of the workbench, a slide rail 2 is slidably connected to the inner wall of the support platform 2, a pull rod is fixedly connected to one side of the outer wall of the slide rail 2, a fixed plate 4 is fixedly connected to one side of the outer wall of the pull rod, a limit wheel is rotatably connected to one side of the outer wall of the fixed plate 4, a rotating shaft 2 is rotatably connected to the inner wall of the pull rod, a rotating disk 2 is rotatably connected to one end of the rotating shaft 2, a connecting rod is fixedly connected to one side of the outer wall of the rotating disk 2, a rotating disk 1 is fixedly connected to one side of the outer wall of the connecting rod, a rotating shaft 1 is fixedly connected to the inner wall of the rotating disk 1, a fixed platform is rotatably connected to one side of the outer wall of the rotating shaft 1, a motor 1 is provided on one side of the outer wall of the fixed platform, and the output end of the motor 1 is fixedly connected to one end of the rotating shaft 1.

[0009] Furthermore, a first limiting column is fixedly connected to one side of the outer wall of the support column, and a second limiting column is fixedly connected to one side of the outer wall of the support column.

[0010] Furthermore, the tension control assembly consists of two sets, both of which are fixedly connected to both sides of the outer wall of the support column.

[0011] Furthermore, a support plate is fixedly connected to one side of the outer wall of the workbench, a roller one is rotatably connected to one side of the outer wall of the support plate, and a roller two is rotatably connected to one side of the outer wall of the support plate.

[0012] Furthermore, the second support platform is provided with a sliding groove inside, the sliding groove is in contact with one side of the outer wall of the second slide rail, and a fixing plate is fixedly connected to the upper surface of the second support platform.

[0013] Furthermore, a baffle is rotatably connected to one side of the outer wall of the fixed plate, and a webbing wheel is fixedly connected to one side of the outer wall of the baffle.

[0014] Furthermore, the output end of motor two is fixedly connected inside the webbing wheel, and a support platform one is fixedly connected to one side of the outer wall of motor two. One side of the outer wall of support platform one is fixedly connected to one side of the outer wall of support platform two.

[0015] This utility model has the following beneficial effects:

[0016] 1. In this utility model, adaptive adjustment of yarn tension is achieved. When the yarn is tightened, the slider slides on the slide rail. Combined with the elastic effect of the spring, the yarn position can be adjusted. At the same time, the rotating plate swings according to the yarn tension under the action of the torsion spring, further enhancing the flexibility and adaptability of tension adjustment and avoiding the problem of yarn breakage or uneven weaving caused by uneven tension.

[0017] 2. In this utility model, during the webbing winding process, the reciprocating motion of the slide rail two in the slide groove of the support platform two is realized by the linkage of motor one, rotating shaft, rotating disk and pulling rod, which drives the limit wheel to reciprocate synchronously, so that the webbing is evenly wound on the webbing wheel. In conjunction with motor two driving the webbing wheel to rotate, the webbing winding efficiency is improved and the webbing is arranged neatly. Attached Figure Description

[0018] Figure 1 This is a three-dimensional structural diagram of a weaving machine with adaptive tension control proposed in this utility model;

[0019] Figure 2 This is a schematic diagram of the support column structure of a weaving machine with adaptive tension control proposed in this utility model;

[0020] Figure 3 for Figure 2 Enlarged view of point A in the middle;

[0021] Figure 4 This is a schematic diagram of the baffle section structure of a ribbon weaving machine with adaptive tension control proposed in this utility model;

[0022] Figure 5 for Figure 4 Enlarged view of section B in the middle.

[0023] Legend:

[0024] 1. Workbench; 2. Support column; 3. Support plate; 4. Roller 1; 5. Roller 2; 6. Fixed platform; 7. Motor 1; 8. Support platform 1; 9. Motor 2; 10. Support platform 2; 11. Fixed plate 1; 12. Baffle; 13. Webbing wheel; 14. Limiting post 1; 15. Fixed plate 2; 16. Fixed plate 3; 17. Slide rail 1; 18. Slider; 19. Fixed rod; 20. Roller 1; 21. Rotating plate; 22. Roller 2; 23. Torsion spring; 24. Fixed column; 25. Limiting post 2; 26. Fixed plate 4; 27. Limiting wheel; 28. Slide rail 2; 29. ​​Rotating shaft 1; 30. Rotating disk 1; 31. Connecting rod; 32. Rotating disk 2; 33. Rotating shaft 2; 34. Pulling rod; 35. Spring. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] Reference Figures 1-5 This utility model provides an embodiment of an adaptive tension control weaving machine, including a workbench 1. A support column 2 is fixedly connected to the upper surface of the workbench 1 to provide a stable support foundation for the device and ensure the normal operation and coordination of subsequent components. A limiting column 14 and a limiting column 25 are fixedly connected to one side of the outer wall of the support column 2 to further limit and guide the yarn. In cooperation with the limiting column 14, the yarn position is ensured to be accurate during transmission. A tension control component is provided on one side of the outer wall of the support column 2. Two sets of tension control components are provided, both fixedly connected to both sides of the outer wall of the support column 2. The two sets of components can work simultaneously and can be adjusted according to actual production needs.

[0027] The tension control assembly includes a slide rail 17, which is fixedly connected to one side of the outer wall of the support column 2. The slide rail 17 provides a sliding track for the slider 18 in the tension control assembly, ensuring that the slider 18 can slide along a predetermined path. A fixing plate 15 is fixedly connected to one side of the outer wall of the support column 2, and a spring 35 is fixedly connected to one side of the outer wall of the fixing plate 15. One end of the spring 35 is fixedly connected to a fixing plate 16. The spring 35 plays an elastic adjustment role in the tension control assembly. When the tension changes, the spring 35 can generate a corresponding reaction force through its own compression or extension, thereby dynamically adjusting the tension and keeping the yarn in a suitable tension state. The fixing plate 16... A slider 18 is fixedly connected to one side of the outer wall of slide rail 17. The inner wall of slider 18 is slidably connected to one side of the outer wall of slide rail 17. A fixed rod 19 is fixedly connected to one side of the outer wall of slider 18. A roller 20 is rotatably connected to one side of the outer wall of fixed rod 19. A fixed column 24 is fixedly connected to one side of the outer wall of support column 2. A torsion spring 23 is fixedly connected to one side of the outer wall of fixed column 24. Fixed column 24 provides a fixed foundation for torsion spring 23, ensuring that torsion spring 23 can maintain stable torque output during operation and provide continuous elastic restoring force for the swing of rotating plate 21. A rotating plate 21 is fixedly connected to one side of the outer wall of torsion spring 23. A roller 22 is rotatably connected to one side of the outer wall of rotating plate 21.

[0028] Reference Figures 1-5A support plate 3 is fixedly connected to one side of the outer wall of the workbench 1. A roller 4 is rotatably connected to one side of the outer wall of the support plate 3. The roller 4 is used to initially guide and support the yarn, ensuring that the yarn can be smoothly transferred from the tension control component to the weaving area. A second roller 5 is rotatably connected to one side of the outer wall of the support plate 3. A second support platform 10 is fixedly connected to one side of the outer wall of the workbench 1. The second support platform 10 has a sliding groove inside, which fits against one side of the outer wall of the second slide rail 28. The sliding groove provides a stable sliding track for the second slide rail 28, ensuring... The slide rail 28 can slide smoothly. A fixing plate 11 is fixedly connected to the upper surface of the support platform 20. A baffle 12 is rotatably connected to one side of the outer wall of the fixing plate 11. A webbing wheel 13 is fixedly connected to one side of the outer wall of the baffle 12. The webbing wheel 13 is used to wind the woven webbing. By rotating, the webbing is rolled up to achieve the collection and sorting of the webbing. The output end of the motor 29 is fixedly connected inside the webbing wheel 13. A support platform 18 is fixedly connected to one side of the outer wall of the motor 29. One side of the outer wall of the support platform 18 is fixedly connected to the support platform 21. On one side of the outer wall, a slide rail 28 is slidably connected to the inner wall of the support platform 210. A pull rod 34 is fixedly connected to one side of the outer wall of the slide rail 28 to adjust the position of the limit wheel 27. By sliding the slide rail 28 in the groove, the pull rod 34 and the limit wheel 27 move synchronously to achieve uniform distribution of the webbing during the winding process. A fixing plate 4 26 is fixedly connected to one side of the outer wall of the pull rod 34. The limit wheel 27 is rotatably connected to one side of the outer wall of the fixing plate 4 26. A rotating shaft 2 33 is rotatably connected to the inner wall of the pull rod 34. One end of shaft 2 33 is rotatably connected to rotating disk 2 32. A connecting rod 31 is fixedly connected to one side of the outer wall of rotating disk 2 32. A rotating disk 1 30 is fixedly connected to one side of the outer wall of connecting rod 31. Connecting rod 31 tightly connects rotating disk 1 30 and rotating disk 2 32 to ensure that the two rotating disks rotate synchronously. A rotating shaft 1 29 is fixedly connected to the inner wall of rotating disk 1 30. A fixed platform 6 is rotatably connected to one side of the outer wall of rotating shaft 1 29. A motor 1 7 is set on one side of the outer wall of fixed platform 6. The output end of motor 1 7 is fixedly connected to one end of rotating shaft 1 29.

[0029] Working principle: During ribbon weaving, the yarn passes through the limiting post 25 to the roller 20, and then through the limiting post 14 to the roller 22, which is then introduced into the weaving area. The roller 20 is rotatably connected to the fixing rod 19. When the yarn is tightened, the pressure generated causes the fixing rod 19 to drive the slider 18 to slide on the slide rail 17. When the slider 18 slides, it is fixedly connected to the fixing plate 16. At this time, under the action of the spring 35, the fixing plate 16 can slide along with the slider 18. The fixing plate 15 is fixedly connected to the outer wall of the support post 2. On one side, one end of the spring 35 is fixed to the fixed plate 15. When the yarn slides up and down with the slider 18, the yarn is on the roller 22. Since the rotating plate 21 is fixedly connected to the torsion spring 23, the rotating plate 21 can swing according to the yarn tension under the action of the torsion spring 23. The fixed column 24 is fixedly connected to one side of the outer wall of the support column 2, so that the torsion spring 23 can be fixed. Due to the action of the spring 35 and the torsion spring 23, the device can adjust its position according to the tension of the yarn to achieve the purpose of adaptive tension.

[0030] Furthermore, when the webbing is completed, the webbing reaches the webbing wheel 13 for winding through roller 4 and roller 5. Roller 4 and roller 5 are rotatably connected to one side of the outer wall of the support plate 3. The support plate 3 is fixedly connected to one side of the outer wall of the workbench 1. The starter motor 9 is supported by the support platform 8. The webbing wheel 13 is fixed to one side of the outer wall of the baffle 12 and supported by the fixed plate 11, causing the webbing wheel 13 to rotate. At this time, the starter motor 7 is activated. The rotating shaft 29 is rotatably connected to the fixed platform 6 and fixedly connected to the rotating disk 30, causing the rotating disk 30 to rotate and drive the connecting rod 31, which in turn drives the rotating disk 32, causing the rotating shaft 33 to drive the pulling rod 34 to reciprocate. At this time, the slide rail 28 slides in the slide groove of the support platform 20. Since the pulling rod 34 is fixedly connected to the fixed plate 4 26, the limit wheel 27 can follow the fixed plate 4 26 to reciprocate, so that the webbing can be evenly wound on the webbing wheel 13.

[0031] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A self-adapting tension control loom comprising a worktable (1), characterized in that: A support column (2) is fixedly connected to the upper surface of the workbench (1), and a tension control component is provided on one side of the outer wall of the support column (2); The tension control assembly includes a slide rail (17), which is fixedly connected to one side of the outer wall of the support column (2). A fixing plate (15) is fixedly connected to one side of the outer wall of the support column (2). A spring (35) is fixedly connected to one side of the outer wall of the fixing plate (15). A fixing plate (16) is fixedly connected to one end of the spring (35). A slider (18) is fixedly connected to one side of the outer wall of the fixing plate (16). The inner wall of the slider (18) is slidably connected to the slide rail. On one side of the outer wall of the slider (18), a fixed rod (19) is fixedly connected to the outer wall of the slider (18). A roller (20) is rotatably connected to the outer wall of the fixed rod (19). A fixed column (24) is fixedly connected to the outer wall of the support column (2). A torsion spring (23) is fixedly connected to the outer wall of the fixed column (24). A rotating plate (21) is fixedly connected to the outer wall of the torsion spring (23). A roller (22) is rotatably connected to the outer wall of the rotating plate (21).

2. A self-adapting tension control webbing machine according to claim 1, characterized in that: A support platform 2 (10) is fixedly connected to one side of the outer wall of the workbench (1). A slide rail 2 (28) is slidably connected to the inner wall of the support platform 2 (10). A pull rod (34) is fixedly connected to one side of the outer wall of the slide rail 2 (28). A fixing plate 4 (26) is fixedly connected to one side of the outer wall of the pull rod (34). A limit wheel (27) is rotatably connected to one side of the outer wall of the fixing plate 4 (26). A rotating shaft 2 (33) is rotatably connected to the inner wall of the pull rod (34). One end of the rotating shaft 2 (33) A rotating disk two (32) is rotatably connected. A connecting rod (31) is fixedly connected to one side of the outer wall of the rotating disk two (32). A rotating disk one (30) is fixedly connected to one side of the outer wall of the connecting rod (31). A rotating shaft one (29) is fixedly connected to the inner wall of the rotating disk one (30). A fixed platform (6) is rotatably connected to one side of the outer wall of the rotating shaft one (29). A motor one (7) is provided on one side of the outer wall of the fixed platform (6). The output end of the motor one (7) is fixedly connected to one end of the rotating shaft one (29).

3. The self-adapting tension control ribbon machine of claim 1, wherein: One of the limiting columns (14) is fixedly connected to one side of the outer wall of the support column (2), and another of the limiting columns (25) is fixedly connected to one side of the outer wall of the support column (2).

4. The self-adapting tension control ribbon machine of claim 1, wherein: Two sets of tension control components are provided, both of which are fixedly connected to both sides of the outer wall of the support column (2).

5. The self-adapting tension control loom according to claim 2, wherein: A support plate (3) is fixedly connected to one side of the outer wall of the workbench (1), a roller (4) is rotatably connected to one side of the outer wall of the support plate (3), and a roller (5) is rotatably connected to one side of the outer wall of the support plate (3).

6. The self-adapting tension control loom according to claim 2, wherein: The second support platform (10) is provided with a sliding groove inside, which is in contact with one side of the outer wall of the second slide rail (28). A fixing plate (11) is fixedly connected to the upper surface of the second support platform (10).

7. A self-adapting tension control loom as claimed in claim 6, wherein: A baffle (12) is rotatably connected to one side of the outer wall of the fixed plate (11), and a webbing wheel (13) is fixedly connected to one side of the outer wall of the baffle (12).

8. A self-adapting tension control loom according to claim 7, wherein: The output end of motor 2 (9) is fixedly connected inside the webbing wheel (13). A support platform 1 (8) is fixedly connected to one side of the outer wall of motor 2 (9). The outer wall of support platform 1 (8) is fixedly connected to one side of the outer wall of support platform 2 (10).

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