A production assembly canning machine

Abstract

This utility model discloses a production assembly canning machine, relating to the field of mechanical technology. It includes a conveyor belt, a standard power head, an air-cooled aluminum foil sealing machine, a capping machine, and a staggered line power head. The conveyor belt sequentially passes through the air-cooled aluminum foil sealing machine and the capping machine, used to transport cans to be processed. The standard power head, air-cooled aluminum foil sealing machine, capping machine, and staggered line power head are arranged sequentially along the conveyor belt's conveying direction and all work in conjunction with the conveyor belt. An anti-misalignment component is provided at the end of the conveyor belt, including a correction component and an ejection component. By setting up the correction component, when the can after capping reaches the support platform, gravity causes the support platform to slide down, and then gear transmission brings two clamping plates closer together, correcting and clamping the can's position and posture. This greatly facilitates the quality inspector's observation of the capping completion, improving the efficiency and accuracy of production assembly.

Description

Technical Field

[0001] This utility model relates to the field of mechanical technology, specifically to a production assembly and filling machine. Background Technology

[0002] In the field of canning machine manufacturing technology, canning machines are mainly used to complete a series of assembly operations on cans, such as sealing and capping. After completing assembly processes such as capping, the assembly quality of the cans needs to be inspected to ensure that the products meet quality standards.

[0003] However, existing production and assembly filling machines still have some shortcomings in actual use: They lack effective calibration devices for the assembled cans. During quality inspection, deviations in the can's position and posture are prone to occur, making it difficult for quality inspectors to accurately observe the capping completion, thus affecting production assembly efficiency and accuracy. Utility Model Content

[0004] The purpose of this invention is to provide a production assembly and filling machine to solve the problems mentioned in the background art.

[0005] To solve the above-mentioned technical problems, this utility model provides a production assembly canning machine, including a conveyor belt, a standard power head, an air-cooled aluminum foil sealing machine, a capping machine, and a staggered line power head. The conveyor belt is arranged sequentially through the air-cooled aluminum foil sealing machine and the capping machine to transport the cans to be processed. The standard power head, the air-cooled aluminum foil sealing machine, the capping machine, and the staggered line power head are arranged sequentially along the conveying direction of the conveyor belt and all work in cooperation with the conveyor belt. An anti-misalignment component is provided at the end of the conveyor belt, which includes a correction component and an ejection component.

[0006] Furthermore, the correction assembly includes a mounting plate, which is fixedly mounted on one end of the conveyor belt. A gear is rotatably mounted on the side of the mounting plate closest to the conveyor belt. Two toothed plates are horizontally slidably mounted on the mounting plate on the same side as the gear. The two toothed plates are located on the upper and lower sides of the gear, respectively, and both toothed plates are meshed with the gear. A connecting plate is fixedly connected to one end of each toothed plate, and a clamping plate is fixedly connected to the end of the connecting plate away from the toothed plate. A movable plate is vertically slidably mounted on the mounting plate on the same side as the gear. The movable plate is connected to the gear in a transmission connection, and a support platform is fixedly connected to the bottom end of the movable plate.

[0007] Furthermore, a limiting rod is fixedly connected to one end of the toothed plate away from the connecting plate, and a clearance groove is correspondingly provided on the limiting rod fixed to the other connecting plate.

[0008] Furthermore, a limiting block is formed through the connecting plate, and the mounting plate is fixedly connected to the limiting block on the same side of the connecting plate. The limiting block is slidably connected to the inner wall of the limiting groove.

[0009] Furthermore, the ejection assembly includes a fixed box, which is fixedly installed on the bottom surface of the mounting plate. The fixed box has a movable groove, and a rotating block is rotatably disposed in the movable groove. The top of the rotating block has four insertion interfaces. A connector is fixedly connected to the bottom surface of the support platform. The connector passes through the top wall of the fixed box and is inserted into the top of the fixed box. The fixed box has a sliding groove, which is connected to the movable groove. A sliding rod is slidably disposed in the sliding groove.

[0010] Furthermore, a roller is rotatably provided at one end of the slide rod near the inside of the slide groove, and a handle is fixedly connected to the other end of the slide rod away from the slide groove. The handle is composed of a stainless steel base and a TPE outer coating.

[0011] Furthermore, the standard power head and the staggered line power head are respectively connected to the conveyor belt drive to provide power for the operation of the conveyor belt. The staggered line power head can output power in the form of staggered lines to adjust the conveyor belt's conveying rhythm. The standard power head adopts model SMC-I. The Type II servo motor provides a constant power source for the conveyor belt, with a speed of 1200±50 rpm and a torque of 15 N·m, ensuring uniform operation during the sealing and capping processes. The staggered line power head uses a DLC-5G pulse driver, which receives PLC commands and outputs intermittent power with an adjustable start-stop cycle of 0.5 seconds to 3 seconds, enabling grouping and pausing of the cans at the quality inspection station. The staggered line power head outputs intermittent pulse power, creating a controllable intermittent motion at the end of the conveyor belt. Its motion characteristics are defined by the duty cycle and the pause cycle, where the duty cycle is 30%-70% and the pause cycle is the duration of the can's stillness, ranging from 0.5 seconds to 3 seconds. A single motion stroke transports three cans. The conveyor belt operates in a fixed-cycle alternating start-stop motion pattern, matching the manual quality inspection window of 2.5 seconds per can. The fixed cycle is the cycle of transporting three cans in a single stroke, which is the sum of the motion time and the pause time.

[0012] Furthermore, both the air-cooled aluminum foil sealing machine and the capping machine are located above the conveyor belt. The air-cooled aluminum foil sealing machine is used to seal and cool the cans with aluminum foil, and the capping machine is used to perform capping operations on the cans passing on the conveyor belt.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] 1. In this utility model, by setting a correction component, when the can after the capping is completed reaches the support platform, the support platform moves the moving plate down by gravity, and then the two clamping plates move closer to each other through gear transmission, so as to correct the position and posture of the can and clamp it. This greatly facilitates the quality inspectors on the production line to observe the completion of the capping and improves the efficiency and accuracy of production assembly.

[0015] 2. In this utility model, the design of the ejector component allows workers to easily raise the support platform to its initial position by pushing the slide bar after quality inspection, utilizing the cooperation of the rollers and the rotating block, thus ensuring the continuity and efficiency of the production process. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0017] Figure 2 This utility model Figure 1 Enlarged view of a portion of point A in the middle;

[0018] Figure 3 This is a schematic diagram of the correction component structure of this utility model;

[0019] Figure 4 This is a schematic diagram of the ejector component structure of this utility model.

[0020] In the diagram: 1. Conveyor belt; 2. Standard power head; 3. Air-cooled aluminum foil sealing machine; 4. Capping machine; 5. Cross-line power head; 6. Correction assembly; 7. Ejection assembly; 8. Mounting plate; 9. Gear; 10. Tooth plate; 11. Connecting plate; 12. Clamping plate; 13. Moving plate; 14. Bearing platform; 15. Limiting rod; 16. Clearance groove; 17. Limiting groove; 18. Limiting block; 19. Fixing box; 20. Movable groove; 21. Rotating block; 22. Insertion interface; 23. Insertion connector; 24. Slide groove; 25. Slide rod; 26. Roller; 27. Handle. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Please see Figures 1-3This utility model provides a technical solution: a production and assembly can filling machine, including a conveyor belt 1, a standard power head 2, an air-cooled aluminum foil sealing machine 3, a capping machine 4, and a staggered line power head 5. The conveyor belt 1 is arranged sequentially through the air-cooled aluminum foil sealing machine 3 and the capping machine 4 to transport cans to be processed. The standard power head 2, the air-cooled aluminum foil sealing machine 3, the capping machine 4, and the staggered line power head 5 are arranged sequentially along the conveying direction of the conveyor belt 1 and all work in conjunction with the conveyor belt 1. The standard power head 2 and the staggered line power head 5 are respectively connected to the conveyor belt 1 for transmission. The standard power head 2 and the staggered line power head 5 are connected to the drive roller of the conveyor belt 1 at both ends through couplings to provide power for the operation of the conveyor belt 1. The staggered line power head 5 can output power in a staggered line form to adjust the conveying rhythm of the conveyor belt 1. The standard power head 2 is an SMC-I model. The Type II servo motor provides basic constant power to conveyor belt 1, with a speed of 1200±50rpm and a torque of 15N·m, ensuring uniform operation of the sealing and capping processes. The staggered line power head 5 adopts a DLC-5G pulse driver, which receives PLC commands and outputs intermittent power. The start-stop cycle is adjustable from 0.5 to 3 seconds, enabling the tanks to pause in groups at the quality inspection station. The air-cooled aluminum foil sealing machine 3 and the capping machine 4 are both located above conveyor belt 1. The air-cooled aluminum foil sealing machine 3 is used to seal and cool the tanks with aluminum foil, while the capping machine 4 is used to perform capping operations on the tanks passing on conveyor belt 1. The end of conveyor belt 1 is equipped with an anti-mistake component, which includes a correction component 6 and an ejection component 7.

[0023] The correction assembly 6 includes a mounting plate 8, which is fixedly mounted on one end of the conveyor belt 1. A gear 9 is rotatably mounted on the side of the mounting plate 8 closest to the conveyor belt 1. Two toothed plates 10 are horizontally slidably mounted on the mounting plate 8 on the same side as the gear 9. The two toothed plates 10 are located on the upper and lower sides of the gear 9, respectively, and both toothed plates 10 are meshed with the gear 9. A connecting plate 11 is fixedly connected to one end of the toothed plate 10, and a clamping plate 12 is fixedly connected to the end of the connecting plate 11 away from the toothed plate 10. A movable plate 13 is vertically slidably mounted on the mounting plate 8 on the same side as the gear 9. The movable plate 13 is connected to the gear 9 in a transmission connection, and a support platform 14 is fixedly connected to the bottom end of the movable plate 13.

[0024] In practice, after the can is capped, it is conveyed by the conveyor belt 1 to the support platform 14. Under the action of gravity, the support platform 14 is pressed downward. The support platform 14 and the moving plate 13 slide downward. The single-sided teeth set inside the moving plate 13 drive the gear 9 that is meshed with it to rotate, which in turn drives the toothed plates 10 set on the upper and lower sides of the gear 9 to move towards each other. This causes the clamping plates 12 connected to the two toothed plates 10 to move closer to each other, so as to correct the position and posture of the can on the support platform 14 and clamp it. This makes it convenient for the quality inspector of the production line to observe the completion of the capping and to promptly detect assembly misalignment defects such as cap warping and misalignment between the cap and the can axis.

[0025] See Figure 2 and Figure 3 A limiting rod 15 is fixedly connected to one end of the toothed plate 10 away from the connecting plate 11. A clearance groove 16 is provided on the connecting plate 11 corresponding to the limiting rod 15 fixed on the other connecting plate 11. A limiting block 18 is provided through the connecting plate 11. The mounting plate 8 is fixedly connected to the limiting block 18 on the same side of the connecting plate 11. The limiting block 18 is slidably connected to the inner wall of the limiting groove 17. The limiting rod 15 fixedly connected to the toothed plate 10 cooperates with the clearance groove 16 on the connecting plate 11, and the sliding connection between the limiting block 18 and the limiting groove 17 ensures the stability of the sliding of the toothed plate 10 and the connecting plate 11.

[0026] See Figure 3 and Figure 4 The ejector assembly 7 includes a fixed box 19, which is fixedly installed on the bottom surface of the mounting plate 8. The fixed box 19 has a movable groove 20, and a rotating block 21 is rotatably installed in the movable groove 20. The top of the rotating block 21 has four insertion ports 22. The bottom surface of the support platform 14 is fixedly connected to a connector 23, which passes through the top wall of the fixed box 19 and is inserted into the top of the fixed box 19. The fixed box 19 has a sliding groove 24, which is connected to the movable groove 20. A sliding rod 25 is slidably installed in the sliding groove 24. A roller 26 is rotatably installed at one end of the sliding rod 25 near the inside of the sliding groove 24. A handle 27 is fixedly connected at the other end of the sliding rod 25 away from the sliding groove 24. The handle 27 is composed of a stainless steel base and a TPE outer coating. The handle 27 adopts a split structure design. The base material is food-grade stainless steel, and the outer coating is a two-component injection-molded TPE soft rubber. The outer coating is bonded to the base material using a two-stage injection molding process.

[0027] In practice, when the can body, after the capping is completed, presses down on the support platform 14, it causes the plug 23, which is fixedly connected to the bottom of the support platform 14, to move downward. Through the inverted frustum design at the bottom of the plug 23, the bottom end of the plug 23 can slide into the insertion interface 22 opened at the top of the rotating block 21. At the same time, the rotating block 21 is driven to rotate in the movable groove 20. At this time, a part of the edge of the rotating block 21 is disengaged from the movable groove 20 and exposed in the slide groove 24. When the quality inspection is completed, the staff can hold the handle 27 and push the slide rod 25 into the slide groove 24. The roller 26 set at one end of the slide rod 25 rolls and contacts the part of the rotating block 21 exposed in the slide groove 24, pushing the rotating block 21 back into the movable groove 20. At the same time, the plug 23 slides out from the insertion interface 22, causing the support platform 14 to rise to the initial position.

[0028] Working principle:

[0029] After the can is capped, it is conveyed by the conveyor belt 1 to the support platform 14. Under the action of gravity, the support platform 14 is pressed downward. The support platform 14 and the moving plate 13 slide downward. The single-sided teeth set inside the moving plate 13 drive the gear 9 connected to it to rotate, which in turn drives the toothed plates 10 set on the upper and lower sides of the gear 9 to move towards each other. This causes the clamping plates 12 connected to the two toothed plates 10 to move closer to each other, so as to correct the position and posture of the can on the support platform 14 and clamp it. This makes it convenient for the quality inspector of the production line to observe the completion of the capping and to discover quality problems in time.

[0030] When the can body is pressed down on the support platform 14 after the capping is completed, the plug 23 fixedly connected to the bottom of the support platform 14 moves downward. Through the inverted frustum design at the bottom of the plug 23, the bottom end of the plug 23 can slide into the insertion interface 22 opened at the top of the rotating block 21. At the same time, the rotating block 21 is driven to rotate in the movable groove 20. At this time, a part of the edge of the rotating block 21 is disengaged from the movable groove 20 and exposed in the slide groove 24. When the quality inspection is completed, the staff can hold the handle 27 and push the slide rod 25 into the slide groove 24. The roller 26 set at one end of the slide rod 25 rolls and contacts the part of the rotating block 21 exposed in the slide groove 24, pushing the rotating block 21 back into the movable groove 20. At the same time, the plug 23 slides out from the insertion interface 22, causing the support platform 14 to rise to the initial position.

[0031] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A production assembling canning machine characterized by, The device includes a conveyor belt (1), a standard power head (2), an air-cooled aluminum foil sealing machine (3), a capping machine (4), and a cross-line power head (5). The conveyor belt (1) is arranged to pass through the air-cooled aluminum foil sealing machine (3) and the capping machine (4) in sequence, and is used to transport the cans to be processed. The standard power head (2), the air-cooled aluminum foil sealing machine (3), the capping machine (4), and the cross-line power head (5) are arranged in sequence along the conveying direction of the conveyor belt (1), and all of them work in cooperation with the conveyor belt (1). The end of the conveyor belt (1) is provided with an anti-misoperation component, which includes a correction component (6) and an ejection component (7).

2. A production assembling canning machine as claimed in claim 1, characterized in that, The correction component (6) includes a mounting plate (8), which is fixedly mounted on one end of the conveyor belt (1). A gear (9) is rotatably mounted on the side of the mounting plate (8) close to the conveyor belt (1). Two toothed plates (10) are horizontally slidably mounted on the same side of the gear (9) on the mounting plate (8). The two toothed plates (10) are located on the upper and lower sides of the gear (9) respectively. Both toothed plates (10) are meshed with the gear (9). A connecting plate (11) is fixedly connected to one end of the toothed plate (10). A clamping plate (12) is fixedly connected to the end of the connecting plate (11) away from the toothed plate (10). A moving plate (13) is vertically slidably mounted on the same side of the gear (9) on the mounting plate (8). The moving plate (13) is connected to the gear (9) in a transmission. A support platform (14) is fixedly connected to the bottom end of the moving plate (13).

3. An assembly canning machine as claimed in claim 2, characterized in that The toothed plate (10) is fixedly connected to a limiting rod (15) at one end away from the connecting plate (11), and a clearance groove (16) is provided on the connecting plate (11) corresponding to the limiting rod (15) fixed to the other connecting plate (11).

4. A production assembling canning machine as claimed in claim 3, characterized in that, A limiting block (18) is provided through the connecting plate (11), and the mounting plate (8) is fixedly connected to the limiting block (18) on the same side of the connecting plate (11). The limiting block (18) is slidably connected to the inner wall of the limiting groove (17).

5. An assembly canning machine according to claim 2, wherein, The ejection assembly (7) includes a fixed box (19), which is fixedly installed on the bottom surface of the mounting plate (8). The fixed box (19) has a movable groove (20) inside, and a rotating block (21) is rotatably arranged inside the movable groove (20). The top of the rotating block (21) has four insertion ports (22). The bottom surface of the support platform (14) is fixedly connected to a connector (23). The connector (23) passes through the top wall of the fixed box (19) and is inserted into the top of the fixed box (19). The fixed box (19) has a sliding groove (24) inside, which is connected to the movable groove (20). A sliding rod (25) is slidably arranged inside the sliding groove (24).

6. An assembly canning machine according to claim 5, wherein, A roller (26) is rotatably provided at one end of the slide rod (25) near the inside of the slide groove (24), and a handle (27) is fixedly connected at the other end of the slide rod (25) away from the slide groove (24). The handle (27) is composed of a stainless steel base and a TPE outer coating.

7. A production assembly cager as claimed in claim 1, wherein, The standard power head (2) and the staggered line power head (5) are respectively connected to the conveyor belt (1) to provide power for the operation of the conveyor belt (1). The staggered line power head (5) can output power in the form of staggered lines to adjust the conveying rhythm of the conveyor belt (1). The standard power head (2) adopts an SMC-III servo motor to provide basic constant power to the conveyor belt (1) with a speed of 1200±50rpm and a torque of 15N·m to ensure uniform operation of the sealing and capping processes. The staggered line power head (5) adopts a DLC-5G pulse driver to receive PLC commands and output intermittent power. The start-stop cycle is adjustable from 0.5 seconds to 3 seconds, which enables the tanks to pause in groups at the quality inspection station. The interlaced power head (5) outputs intermittent pulse power, which makes the end of the conveyor belt (1) form a controllable intermittent motion. Its motion characteristics are defined by the duty cycle and the pause cycle. The duty cycle is 30%-70%, and the pause cycle is the tank's stationary time of 0.5 seconds-3 seconds. The number of tanks conveyed in a single motion stroke is three. The conveyor belt (1) starts and stops alternately according to a fixed cycle, matching the manual quality inspection window period of 2.5 seconds / tank. The fixed cycle is the cycle of conveying three tanks in a single stroke, which is the sum of the motion time and the pause time.

8. A production assembly cager as claimed in claim 1, wherein, The air-cooled aluminum foil sealing machine (3) and the cap-rubbing machine (4) are both located above the conveyor belt (1). The air-cooled aluminum foil sealing machine (3) is used to seal and cool the can body with aluminum foil, and the cap-rubbing machine (4) is used to rub the can body passing on the conveyor belt (1) for cap-rubbing operation.

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