Ampoule sealing machine with crater temperature control adjusting mechanism
By designing an automated ampoule clamping and nozzle adjustment mechanism, the problems of low efficiency and poor safety of existing ampoule sealing machines have been solved, achieving a safe and efficient sealing process.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- BOSEN ZHONGMEI (TIANJIN) CHEM TECH CO LTD
- Filing Date
- 2025-07-14
- Publication Date
- 2026-07-03
AI Technical Summary
Existing ampoule sealing machines require manual rotation of the ampoule, resulting in low work efficiency. Furthermore, the flame is too close to the worker, posing a safety hazard, and cannot be adjusted according to the ampoule diameter.
An ampoule sealing machine with a flame temperature control mechanism was designed. The U-shaped frame drives the placement tray to move, and combined with gear meshing and telescopic rod rotation, it realizes automated ampoule clamping and nozzle adjustment to avoid accidental flame damage. The placement tray is driven to rotate by a motor and the electric clamp seals the ampoule. The distance between the nozzle and the bottle mouth is adjusted to control the heating temperature and flame size.
It improves operational safety and sealing efficiency, simplifies the operation process, ensures uniform heating of ampoules and sealing quality, and reduces labor intensity.
Smart Images

Figure CN224450271U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of ampoule sealing technology, and in particular to an ampoule sealing machine with a flame temperature control adjustment mechanism. Background Technology
[0002] Ampoules are commonly used to store injectable drugs. In recent years, with the rapid advancement of biochemical testing technology for pharmaceuticals and food, the use of biochemical reagents packaged in ampoules has become very common. In the pharmaceutical packaging field, ampoule filling and sealing machines are widely used.
[0003] Existing sealing machines require manual rotation of the bottle, resulting in low work efficiency and inconvenience. In addition, the flame of existing sealing equipment is too close to the worker, which can easily cause injury. Furthermore, it is not possible to adjust the operation according to the diameter of the bottle, making it inconvenient to use. Utility Model Content
[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing an ampoule sealing machine with a flame temperature control mechanism, which can improve operator safety and sealing efficiency.
[0005] To achieve the above objectives, the present invention provides the following technical solution:
[0006] An ampoule sealing machine with a flame temperature control mechanism includes a support plate. Limiting slide rails are fixedly connected to the upper sides of both ends of the support plate. A U-shaped frame is slidably connected to the outer side of the limiting slide rails. A pull-out plate is fixedly connected to the inner side of the U-shaped frame. A placement tray for placing ampoules is rotatably connected to the upper rear end of the pull-out plate. A fixing component is provided at the upper end of the placement tray. A toothed ring is fixedly connected to the outer side of the lower end of the placement tray. A base is fixedly connected to the middle of the upper side of the pull-out plate. A motor is fixedly connected to the upper side of the base. A first gear is fixedly connected to the drive end of the motor. The outer side of the first gear meshes with the outer side of the toothed ring. Telescopic rods are rotatably connected to both ends of the support plate. A flame-spraying component is fixedly connected to the upper end of the telescopic rod. A second gear is fixedly connected to the outer side of the lower end of the telescopic rod. Toothed surfaces are provided at both ends of the U-shaped frame. The outer sides of the toothed surfaces mesh with the outer sides of the second gear.
[0007] Furthermore, the flame-throwing assembly includes a connecting pipe extending from the top of the telescopic rod, an adjusting nozzle being installed at the end of the connecting pipe, and a fastener for fixing the connecting pipe being threaded to the top of the telescopic rod.
[0008] Furthermore, the fixing component includes a rotating disk rotatably connected to the upper external part of the placement disk, a movable rod slidably disposed on the upper side of the rotating disk, and a clamping plate fixedly connected to the inner end of the movable rod.
[0009] Furthermore, the upper end of the placement tray is provided with an arc-shaped groove, the middle part of the movable rod is fixedly connected with a movable pin, and the lower end of the movable pin is movably connected inside the arc-shaped groove.
[0010] Furthermore, a fixing plate is fixedly connected to the rear end of the bearing plate, an electric slide rail is installed at the upper end of the fixing plate, and an electric push rod is installed at the output end of the electric slide rail.
[0011] Furthermore, an electric clamp is installed at the drive end of the electric push rod.
[0012] Furthermore, a collection box for collecting debris is provided at the lower end of the fixing plate.
[0013] Furthermore, a baffle for blocking the U-shaped frame is fixedly connected to the upper rear end of the bearing plate.
[0014] This utility model has the following beneficial effects:
[0015] 1. In this utility model, the U-shaped frame drives the pull plate to move back and forth, thereby driving the placement tray to move back and forth. When the placement tray moves forward, it moves away from the processing area for loading and unloading, which is safe and convenient. When the U-shaped frame drives the placement tray to move forward, it can drive the telescopic rod to rotate through the tooth surface and the second gear, thereby driving the adjusting nozzle to turn to the rear, avoiding accidental fire from the equipment and injuring the operator, thus improving safety.
[0016] 2. In this utility model, by rotating the rotating disk and cooperating with the movable pin and the arc-shaped groove, the movable rod and the clamping plate can be moved to fix the ampoule. The motor is started to drive the first gear to rotate. Through the first gear cooperating with the gear ring, the placement disk can be rotated, thereby driving the ampoule to rotate and making it heat evenly. The distance between the nozzle and the ampoule can be adjusted by adjusting the connecting pipe on the top of the telescopic rod, thereby adjusting the heating temperature. The size of the flame can be adjusted by adjusting the adjustment switch on the nozzle, thereby adjusting the heating efficiency. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of an ampoule sealing machine with a flame temperature control mechanism proposed in this utility model.
[0018] Figure 2 A schematic diagram of the gear ring of an ampoule sealing machine with a flame temperature control adjustment mechanism proposed in this utility model;
[0019] Figure 3 A schematic diagram of the rotating disc of an ampoule sealing machine with a flame temperature control adjustment mechanism proposed in this utility model;
[0020] Figure 4 A schematic diagram of a U-shaped frame for an ampoule sealing machine with a flame temperature control adjustment mechanism proposed in this utility model;
[0021] Figure 5 This is a schematic diagram of the fixing plate of an ampoule sealing machine with a flame temperature control adjustment mechanism proposed in this utility model.
[0022] Legend:
[0023] 1. Support plate; 2. Limiting slide rail; 3. U-shaped frame; 4. Placement tray; 5. Gear ring; 6. Base; 7. Motor; 8. First gear; 9. Telescopic rod; 10. Second gear; 11. Tooth surface; 12. Connecting pipe; 13. Fastener; 14. Adjusting nozzle; 15. Pull-out plate; 16. Arc groove; 17. Rotating disc; 18. Movable rod; 19. Movable pin; 20. Clamping plate; 21. Fixing plate; 22. Electric slide rail; 23. Electric push rod; 24. Electric clamp; 25. Collection box; 26. Baffle. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0025] Reference Figures 1-3 This utility model provides an embodiment of an ampoule sealing machine with a flame temperature control adjustment mechanism, comprising a support plate 1, with limiting slide rails 2 fixedly connected to the upper sides of both the left and right ends of the support plate 1, and a U-shaped frame 3 slidably connected to the outer side of the limiting slide rails 2, a baffle 26 for blocking the U-shaped frame 3 fixedly connected to the upper rear end of the support plate 1, a pull-out plate 15 fixedly connected to the inner side of the U-shaped frame 3, and a placement tray 4 for placing ampoules rotatably connected to the upper rear end of the pull-out plate 15, with a toothed ring 5 fixedly connected to the lower outer side of the placement tray 4, and the pull-out plate 1... A base 6 is fixedly connected to the upper middle part of the 5. A motor 7 is fixedly connected to the upper side of the base 6. A first gear 8 is fixedly connected to the drive end of the motor 7. The outer side of the first gear 8 is meshed with the outer side of the gear ring 5. A rotating disk 17 is rotatably connected to the upper external end of the placement disk 4. A movable rod 18 is slidably arranged on the upper side of the rotating disk 17. A clamping plate 20 is fixedly connected to the inner end of the movable rod 18. An arc groove 16 is provided on the upper end of the placement disk 4. A movable pin 19 is fixedly connected to the middle part of the movable rod 18. The lower end of the movable pin 19 is movably connected to the inside of the arc groove 16.
[0026] Pull the U-shaped frame 3 forward. The U-shaped frame 3 drives the placement tray 4 forward via the pull-out plate 15. After the placement tray 4 moves to the front end, place the ampoule in the middle of the placement tray 4. By rotating the rotating disk 17, due to the damping force between the rotating disk 17 and the placement tray 4, the rotating disk 17 drives the movable rod 18 and the clamping plate 20 to move. The movable pin 19 in the middle of the movable rod 18 moves in the arc-shaped groove 16 at the upper end of the placement tray 4, thereby driving the movable rod 18 and the clamping plate 20 to move towards the center. The system uses a rotating disc 17, movable rod 18, movable pin 19, and arc groove 16 to clamp and fix ampoules of different sizes. The damping force ensures that the clamping plate 20 remains stable after fixing the ampoule, preventing the ampoule from shaking or shifting during subsequent heating and sealing, thus ensuring sealing quality. The operation is simple and convenient. There is also a damping force between the U-shaped frame 3 and the limiting slide rail 2 to maintain stability after movement.
[0027] Reference Figure 1 and Figure 4 The left and right ends of the bearing plate 1 are rotatably connected to telescopic rods 9. A connecting pipe 12 is inserted through the top of the telescopic rod 9. An adjusting nozzle 14 is installed at the end of the connecting pipe 12. The top of the telescopic rod 9 is threaded with a fastener 13 for fixing the connecting pipe 12. The lower end of the telescopic rod 9 is fixedly connected to a second gear 10. The left and right ends of the U-shaped frame 3 are provided with tooth surfaces 11. The outer side of the tooth surfaces 11 is meshed with the outer side of the second gear 10.
[0028] When the U-shaped frame 3 moves, the toothed surfaces 11 at its left and right ends mesh with the second gear 10 at the lower end of the telescopic rod 9, causing the telescopic rod 9 to rotate, so that the nozzle of the adjusting nozzle 14 faces backward. By synchronizing the movement of the U-shaped frame 3 with the rotation of the adjusting nozzle 14, the adjusting nozzle 14 faces backward when placing ampoules, avoiding accidental injury to operators or damage to ampoules by flames during placement, thus improving operational safety. At the same time, it simplifies the operation process. Operators only need to pull the U-shaped frame 3 to complete the movement of the placement tray 4 and the rotation of the adjusting nozzle 14, reducing the difficulty of operation and labor intensity. By adjusting the connecting pipe 12 on the top of the telescopic rod 9, the distance between the adjusting nozzle 14 and the ampoule can be adjusted, thereby adjusting the heating temperature. By adjusting the adjustment switch on the nozzle 14, the size of the flame can be adjusted to regulate the heating efficiency.
[0029] Reference Figure 1 and Figure 5 A fixed plate 21 is fixedly connected to the rear end of the bearing plate 1. An electric slide rail 22 is installed on the upper end of the fixed plate 21. An electric push rod 23 is installed at the output end of the electric slide rail 22. An electric clamp 24 is installed at the drive end of the electric push rod 23. A collection box 25 for collecting debris is provided at the lower end of the fixed plate 21.
[0030] After the ampoule is heated, the electric slide rail 22 drives the electric push rod 23 to move back and forth, so that the electric clamp 24 moves above the ampoule; the electric push rod 23 drives the electric clamp 24 to descend and seal the ampoule; after sealing, the electric slide rail 22 drives the electric clamp 24 to move backward and collect the sealing residue in the collection box 25.
[0031] Working principle: Pulling the U-shaped frame 3 forward causes the placement tray 4 to move forward via the pull-out plate 15, which is used to place ampoules. When the U-shaped frame 3 moves the pull-out plate 15 forward, the toothed surface 11 engages with the second gear 10, causing the telescopic rod 9 to rotate, so that the nozzle of the adjusting nozzle 14 faces backward. When the placement tray 4 moves to the front end, the ampoule is placed in the middle of the placement tray 4. By rotating the rotating disk 17, the rotating disk 17 drives the movable rod 18 and the clamping plate 20 to move. Through the engagement of the movable pin 19 and the arc groove 16, the movable rod 18 and the clamping plate 20 move towards the center, clamping the ampoule machine. There is a damping force between the rotating disk 17 and the placement tray 4 to maintain stability after fixing. Then, the U-shaped frame 3 is pushed back to its original position, and at the same time, the telescopic rod 9 drives the adjusting nozzle 14 to reverse, so that it is aligned with the ampoule. At the mouth of the ampoule, a conveying device is connected via a connecting pipe 12. A flame is emitted from the adjustable nozzle 14 to heat the ampoule. During heating, the motor 7 is activated, driving the first gear 8 to rotate. The first gear 8, in conjunction with the gear ring 5, drives the placement tray 4 to rotate, thereby rotating the ampoule. After heating, the electric slide rail 22 moves the electric push rod 23 back and forth, causing the electric clamp 24 to move above the ampoule. The electric push rod 23 then lowers the electric clamp 24 to seal the ampoule. After sealing, the electric slide rail 22 moves the electric clamp 24 backward, collecting any remaining sealing material in the collection box 25. The connecting pipe 12 can be adjusted left and right at the top of the telescopic rod 9 to adjust the distance between the nozzle 14 and the ampoule.
[0032] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. An ampoule sealing machine having a cradle temperature control adjustment mechanism, characterized by comprising: The system includes a support plate (1), with limiting slide rails (2) fixedly connected to the upper sides of both the left and right ends of the support plate (1). A U-shaped frame (3) is slidably connected to the outside of the limiting slide rails (2). A pull-out plate (15) is fixedly connected to the inside of the U-shaped frame (3). A placement tray (4) for placing ampoules is rotatably connected to the upper rear end of the pull-out plate (15). A fixing component is provided at the upper end of the placement tray (4). A toothed ring (5) is fixedly connected to the lower end of the placement tray (4). A base (6) is fixedly connected to the middle of the upper side of the pull-out plate (15). A motor (7) is fixedly connected to the upper side of the seat (6). A first gear (8) is fixedly connected to the drive end of the motor (7). The outer side of the first gear (8) is meshed with the outer side of the gear ring (5). Telescopic rods (9) are rotatably connected to both the left and right ends of the bearing plate (1). A flame-spraying component is fixedly connected to the upper end of the telescopic rod (9). A second gear (10) is fixedly connected to the outer side of the lower end of the telescopic rod (9). Tooth surfaces (11) are provided on both the left and right ends of the U-shaped frame (3). The outer side of the tooth surfaces (11) is meshed with the outer side of the second gear (10).
2. The ampoule sealing machine with crater temperature control adjustment mechanism according to claim 1, characterized in that: The flame-spraying assembly includes a connecting pipe (12) passing through the top of the telescopic rod (9), an adjusting nozzle (14) being installed at the end of the connecting pipe (12), and a fastener (13) for fixing the connecting pipe (12) being threaded to the top of the telescopic rod (9).
3. The ampoule sealing machine with crater temperature control adjustment mechanism according to claim 1, characterized in that: The fixing component includes a rotating disk (17) rotatably connected to the upper external part of the placement disk (4), a movable rod (18) is slidably arranged on the upper side of the rotating disk (17), and a clamping plate (20) is fixedly connected to the inner end of the movable rod (18).
4. The ampoule sealing machine with crater temperature control adjustment mechanism according to claim 3, characterized in that: The upper end of the placement tray (4) is provided with an arc-shaped groove (16), and the middle part of the movable rod (18) is fixedly connected with a movable pin (19), the lower end of the movable pin (19) is movably connected to the inside of the arc-shaped groove (16).
5. The ampoule sealing machine with crater temperature control adjustment mechanism according to claim 1, characterized in that: The rear end of the bearing plate (1) is fixedly connected to a fixing plate (21), and an electric slide rail (22) is installed on the upper end of the fixing plate (21). An electric push rod (23) is installed on the output end of the electric slide rail (22).
6. The ampoule sealing machine with crater temperature control adjustment mechanism according to claim 5, characterized in that: The electric push rod (23) is equipped with an electric clamp (24) at its drive end.
7. The ampoule sealing machine with crater temperature control adjustment mechanism according to claim 5, characterized in that: The lower end of the fixing plate (21) is provided with a collection box (25) for collecting debris.
8. The ampoule sealing machine with crater temperature control adjustment mechanism according to claim 1, characterized in that: A baffle (26) for blocking the U-shaped frame (3) is fixedly connected to the upper rear end of the bearing plate (1).