Multi-layer cloth precise alignment cutting device

Abstract

This utility model discloses a multi-layer fabric precision alignment and cutting device, relating to the field of fabric processing technology. The utility model includes: a support frame; a positioning platform and a connecting platform fixed above the support frame; a controller and a driving component controlled by the controller; and a connecting plate that moves horizontally via the driving component, with two parallel electromagnetic pressure plates and vertically arranged laser alignment lights at its bottom. This utility model uses a vacuum adsorption limiting component to fix the lower layer of fabric, and the magnetic attraction of the electromagnetic pressure plates and the iron-containing limiting plates to clamp the edge of the upper layer of fabric, achieving precise layer positioning of multi-layer fabrics. The laser alignment lights provide a visual calibration benchmark, and a closed-loop control system composed of a distance measuring instrument and the controller precisely adjusts the movement of the driving component, ensuring the accuracy of the cutting path. The overall structure effectively solves the problems of fabric displacement, interlayer misalignment, and insufficient cutting accuracy in traditional cutting methods.

Description

Technical Field

[0001] This utility model relates to the field of fabric processing technology, specifically to a device for precise alignment and cutting of multi-layer fabrics. Background Technology

[0002] In existing technologies, multi-layer fabric cutting mainly relies on manual alignment and fixing, which has problems such as easy fabric slippage, inter-layer misalignment, and low positioning accuracy. At the same time, ordinary cutting equipment is difficult to achieve synchronous and accurate positioning of upper and lower layers of fabric, has a low degree of automation, relies on the experience of operators, and affects production efficiency and product consistency. These problems are even more prominent when cutting multiple layers of flexible materials.

[0003] To address this, a multi-layer fabric precision alignment and cutting device is proposed. Utility Model Content

[0004] To address the problems existing in the prior art, this utility model provides a multi-layer fabric precise alignment and cutting device.

[0005] To achieve the above objectives, this utility model specifically adopts the following technical solution:

[0006] A multi-layer fabric precision alignment and cutting device includes:

[0007] Support frame;

[0008] A positioning platform and a connecting platform fixed above the support frame;

[0009] Controller and drive components controlled by the controller;

[0010] The connecting plate that drives the horizontal movement of the component has two parallel electromagnetic pressure plates and vertically arranged laser alignment lights at its bottom.

[0011] Vacuum adsorption limiting components located inside the positioning platform and iron-containing limiting plates at the top;

[0012] The distance measuring instrument is used to detect the displacement of the connecting plate in real time and feed it back to the controller to achieve closed-loop control.

[0013] Furthermore, the electromagnetic pressure plate is elastically connected to the connecting plate via a telescopic rod and a spring. When energized, it generates magnetic force to press down and magnetically fix the edge of the fabric to the limiting plate.

[0014] Furthermore, the driving component includes two sets of parallel slide rails, a slider slidably disposed within the slide rails, a lead screw rotatably disposed within the slide rails, and a bidirectional motor for driving the two lead screws to rotate synchronously. The connecting plate is fixed to the top of the slider, and the slider is threaded onto the lead screw.

[0015] Furthermore, the lead screw is linked to the bidirectional motor through a worm gear mechanism, the end of the lead screw is connected to a worm gear, and both ends of the output shaft of the bidirectional motor are provided with worms that mesh with the worm gear.

[0016] Furthermore, the vacuum adsorption limiting component includes a vacuum generator and a vacuum suction cup, the surface of which is flush with the limiting plate, for adsorbing and fixing the lower layer of fabric.

[0017] Furthermore, a cutting gap is provided between the positioning platform and the connecting platform, the optical axis of the laser alignment lamp is perpendicular to the length direction of the electromagnetic pressure plate, and the laser alignment lamp is set at a position away from the cutting gap.

[0018] The beneficial effects of this utility model are as follows:

[0019] This invention uses a vacuum adsorption limiting component to fix the lower layer of fabric, and the magnetic attraction of the electromagnetic pressure plate and the iron-containing limiting plate to clamp the edge of the upper layer of fabric, achieving precise layer positioning of multi-layer fabrics. A laser alignment light provides a visual calibration benchmark, and a closed-loop control system composed of a distance measuring instrument and a controller precisely adjusts the movement of the driving component to ensure the accuracy of the cutting path. The overall structure effectively solves the problems of fabric displacement, interlayer misalignment and insufficient cutting accuracy in traditional cutting. Attached Figure Description

[0020] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0021] Figure 2 This is a sectional view of the present invention;

[0022] Figure 3 This is a schematic diagram of the drive component structure of this utility model;

[0023] Figure 4 This is a schematic diagram of the bottom structure of the connecting plate of this utility model.

[0024] Reference numerals: 1. Support frame; 2. Positioning platform; 3. Connecting platform; 4. Controller; 5. Drive component; 501. Slide rail; 502. Slider; 503. Lead screw; 6. Vacuum adsorption limiting component; 601. Vacuum generator; 602. Vacuum suction cup; 7. Limiting plate; 8. Connecting plate; 9. Electromagnetic pressure plate; 901. Telescopic rod; 902. Spring; 10. Distance measuring instrument; 11. Laser alignment light. Detailed Implementation

[0025] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. The components of the embodiments of this utility model described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.

[0026] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.

[0027] It should be noted that similar reference numerals and letters in the following figures indicate similar items; therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures. Furthermore, the terms "first," "second," etc., are used only to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0028] In the description of the embodiments of this utility model, it should be noted that the terms "inner", "outer", "upper", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship in which the utility model product is usually placed when in use. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0029] like Figure 1-4As shown, a multi-layer fabric precision alignment and cutting device includes: a support frame 1; a positioning platform 2 and a connecting platform 3 fixed above the support frame 1. The positioning platform 2 and the connecting platform 3 can be made of flat metal plates (such as stainless steel plates) with polished surfaces to reduce friction between the fabric and the platform. Space needs to be reserved inside the positioning platform 2 for installing a vacuum adsorption limiting component 6; a controller 4 and a drive component 5 controlled by the controller 4. A distance measuring instrument 10, a bidirectional motor, the vacuum adsorption limiting component 6, and an electromagnetic pressure plate 9 are all electrically connected to the controller 4. The controller 4 can be a PLC (Programmable Logic Controller) or a microcontroller. The bidirectional motor can be controlled by programming, including forward and reverse rotation, speed adjustment, and other functions. The later maintenance of the drive component 5, such as adding lubricating oil, will not affect the structural integrity of this technical solution, therefore its maintenance will not be described in detail. The connecting plate 8, which drives the horizontal movement of the drive component 5, has two parallel electromagnetic pressure plates 9 and a vertically arranged laser alignment light 11 at its bottom. The laser alignment light 11 emits a visible red laser for easy observation. The laser spot emitted by the laser alignment light 11 can be projected onto the fabric. The operator can adjust the fabric according to the position of the spot to align it with the length direction of the electromagnetic pressure plate 9. The laser alignment light 11 can be fixed by a support frame or bolts. The positioning platform 2 also includes a vacuum adsorption limiting component 6 inside and an iron-containing limiting plate 7 at the top. The limiting plate 7 can be made of iron-containing material. The steel used is of high quality and galvanized to prevent rust and improve its magnetic attraction with the electromagnetic pressure plate 9. When the electromagnetic pressure plate 9 is energized, it can only move up and down due to the limiting action of the telescopic rod 901. Under the magnetic attraction, the fabric can be clamped between the electromagnetic pressure plate 9 and the limiting plate 7, thus limiting its movement and ensuring that the fabric will not shift during the cutting process. The distance measuring instrument 10 is used to detect the displacement of the connecting plate 8 in real time and feed it back to the controller 4 to achieve closed-loop control. The distance measuring instrument 10 is set on one of the slide rails 501. The length of the positioning platform 2 and the distance measuring instrument are known. The distance between the measuring instrument 10 and the laser alignment light 11 can be used to calculate the length from the laser alignment light 11 to the cutting gap, thereby achieving precise cutting. The measuring instrument 10 measures that the optical path or signal line is perpendicular to the moving direction of the connecting plate 8 to ensure measurement accuracy. The measuring instrument 10 is connected to the controller 4 through a data transmission line and transmits the detected displacement data to the controller 4 in real time. The controller 4 adjusts the speed and direction of the bidirectional motor according to the feedback data to achieve precise movement of the connecting plate 8. The measuring instrument 10 is existing technology, and the model can be selected according to the actual cutting accuracy. It will not be described in detail here.

[0030] like Figure 4As shown, the electromagnetic pressure plate 9 is elastically connected to the connecting plate 8 via a telescopic rod 901 and a spring 902. When energized, it generates magnetic force to press down and magnetically fix the edge of the fabric to the limiting plate 7. Specifically, the telescopic rod 901 can be made of high-strength aluminum alloy to ensure its stability and durability in long-term use; the spring 902 can be made of stainless steel with a high elastic coefficient to ensure that it can maintain good elastic performance after multiple extensions and retractions. When the electromagnetic pressure plate 9 is energized and generates magnetic force, the telescopic rod 901 and the spring 902 extend to achieve stable pressing and fixing of the edge of the fabric by the electromagnetic pressure plate 9. When it is de-energized, under the action of the elastic potential energy of the spring 902, the electromagnetic pressure plate 9 rises and cancels the limiting of the edge of the fabric.

[0031] like Figure 3 As shown, the driving component 5 includes two sets of parallel slide rails 501, a slider 502 slidably disposed in the slide rails 501, a lead screw 503 rotatably disposed in the slide rails 501, and a bidirectional motor that drives the two lead screws 503 to rotate synchronously. The connecting plate 8 is fixed to the top of the slider 502, and the slider 502 is threaded onto the lead screw 503. Specifically, the bidirectional motor can drive the two lead screws 503 to rotate synchronously, thereby driving the two sliders 502 to slide synchronously on the slide rails 501.

[0032] like Figure 3 As shown, the lead screw 503 is linked to the bidirectional motor through a worm gear mechanism. The end of the lead screw 503 is connected to the worm gear, and the two ends of the output shaft of the bidirectional motor are provided with worms that mesh with the worm gear. Specifically, the bidirectional motor drives the two worms to rotate synchronously. The worms mesh with the worm gear, thus driving the two lead screws 503 to rotate synchronously.

[0033] like Figure 2 As shown, the vacuum adsorption limiting component 6 includes a vacuum generator 601 and a vacuum suction cup 602. The surface height of the vacuum suction cup 602 is flush with the limiting plate 7 and is used to adsorb and fix the lower layer of fabric. Specifically, the top of the vacuum suction cup 602 has dense through holes to achieve vacuum adsorption of the fabric. The through holes are small in diameter and dense, thus avoiding fabric deformation caused by stress distribution.

[0034] like Figure 1-3 As shown, a cutting gap is provided between the positioning platform 2 and the connecting platform 3. The optical axis of the laser alignment light 11 is perpendicular to the length direction of the electromagnetic pressure plate 9. The laser alignment light 11 is set at a position away from the cutting gap. Specifically, the cutting gap can be designed as a rectangle to facilitate the passage of the cutting blade. The spacing of the cutting gap can be adjusted according to the actual cutting requirements, which is not limited here. The connecting platform 3 can also be equipped with a vacuum adsorption limiting component 6, a limiting plate 7, and an electromagnetic pressure plate 9 to limit the fabric, or a hand-held method can be used to limit the fabric to ensure cutting stability.

[0035] In summary: First, the fabric is placed on the positioning platform 2. Based on the cutting length, the data of the distance measuring instrument 10 is adjusted. Then, the speed and direction of the bidirectional motor are adjusted to drive the lead screw 503 to rotate synchronously through the worm gear mechanism, causing the slider 502 to slide within the slide rail 501. This allows the connecting plate 8 to move horizontally to the corresponding position. Afterward, the operator adjusts the position of the fabric according to the laser spot emitted by the laser alignment light 11, aligning it with the length direction of the electromagnetic pressure plate 9. Next, the vacuum adsorption limiting component 6 (including the vacuum generator 601 and the vacuum suction cup 602) in the positioning platform 2 is used to adsorb and fix the lower layer of fabric. After stacking multiple layers of fabric, the electromagnetic pressure plate 9 is energized to generate magnetic force. Under the extension of the telescopic rod 901 and the spring 902, it presses down and magnetically fixes the edge of the fabric with the limiting plate 7, achieving precise positioning of the fabric. Finally, precise cutting of the fabric can be achieved at the cutting gap.

[0036] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A multi-layer cloth precision alignment cutting device, characterized in that, include: Support frame (1); Positioning platform (2) and connecting platform (3) fixed above support frame (1); Controller (4) and drive component (5) controlled by controller (4); The connecting plate (8) moves horizontally via the driving component (5), and its bottom is provided with two parallel electromagnetic pressure plates (9) and vertically arranged laser alignment lamps (11). Vacuum adsorption limiting component (6) and iron-containing limiting plate (7) are located inside the positioning platform (2). The distance measuring instrument (10) is used to detect the displacement of the connecting plate (8) in real time and feed it back to the controller (4) to realize closed-loop control.

2. The device for precise alignment and cutting of multi-layered cloth according to claim 1, wherein, The electromagnetic pressure plate (9) is elastically connected to the connecting plate (8) through the telescopic rod (901) and the spring (902). When energized, it generates magnetic force to press down and magnetically attracts and fixes the edge of the fabric with the limiting plate (7).

3. The device for precise alignment and cutting of multi-layered cloth according to claim 1, wherein, The driving component (5) includes two sets of parallel slide rails (501), a slider (502) slidably disposed in the slide rails (501), a lead screw (503) rotatably disposed in the slide rails (501), and a bidirectional motor that drives the two lead screws (503) to rotate synchronously. The connecting plate (8) is fixed to the top of the slider (502), and the slider (502) is threaded onto the lead screw (503).

4. The device for precise alignment and cutting of multi-layered cloth according to claim 3, wherein, The lead screw (503) is linked to the bidirectional motor through a worm gear mechanism. The end of the lead screw (503) is connected to a worm gear, and the two ends of the output shaft of the bidirectional motor are provided with worms that mesh with the worm gear.

5. The device for precise alignment and cutting of multi-layered cloth according to claim 1, wherein, The vacuum adsorption limiting component (6) includes a vacuum generator (601) and a vacuum suction cup (602). The surface height of the vacuum suction cup (602) is flush with the limiting plate (7) and is used to adsorb and fix the lower layer of the fabric.

6. The device for precise alignment and cutting of multi-layered cloth according to claim 1, wherein, A cutting gap is provided between the positioning platform (2) and the connecting platform (3). The optical axis of the laser alignment lamp (11) is perpendicular to the length direction of the electromagnetic pressure plate (9). The laser alignment lamp (11) is set at a position away from the cutting gap.

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