Wiring sealing structure of double-gang DC-DC converter

By using a combination of plastic blocks and sealant in the double-connector DC contactor, the airtightness and assembly problems caused by wire connections are solved, achieving efficient sealing and stable assembly of the product.

CN224458031UActive Publication Date: 2026-07-03RUIAN ZHIGUANG ELECTRIC CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
RUIAN ZHIGUANG ELECTRIC CO LTD
Filing Date
2026-05-29
Publication Date
2026-07-03

AI Technical Summary

Technical Problem

In existing double-gang DC contactors, the connection structure between the wires and the coil results in poor airtightness, and the stacking and wrinkling of the wires affects assembly efficiency and quality.

Method used

A plastic block is used as an adapter fixing base. The adapter conductive parts are welded to the coil pins. The wire ends are placed in the wiring groove and the welding points are completely covered with sealant to form a standardized modular structure.

Benefits of technology

This improves the product's airtightness, prevents wires from piling up and wrinkling, ensures stable assembly quality, and increases assembly efficiency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224458031U_ABST
    Figure CN224458031U_ABST
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Abstract

The wiring sealing structure of a double-gang DC contactor includes a housing, inside which a coil frame and coil pins are provided. A wiring groove runs through the housing wall, and a plastic block is placed inside the wiring groove. A connecting conductive component is fixed on the plastic block. One end of the connecting conductive component is welded to the coil pins, and the other end extends into the wiring groove. The exposed conductor at the end of the wire is placed in the wiring groove and welded to the end of the connecting conductive component located in the wiring groove. The wiring groove is filled with sealant, at least covering the exposed conductor of the wire and its welded joint. This invention, by introducing a plastic block assembly pre-installed with the connecting conductive component, ensures that all exposed wire ends are submerged in the wiring groove and completely covered by sealant, effectively blocking the path of moisture seeping into the wire and significantly improving airtightness. At the same time, the plastic block fixes the position of the welded joint, avoiding the problems of wire stacking and wrinkling during assembly, ensuring assembly quality and efficiency.
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