A high-voltage control box
By applying a fusion switch and adopting a left-right partitioned structure design in the high-voltage control box, the problems of high cost and complicated installation of high-voltage control boxes with multiple battery clusters in parallel are solved, achieving the effects of reduced components, simplified structure and convenient installation.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- NINGBO FUJIA IND
- Filing Date
- 2025-07-31
- Publication Date
- 2026-07-03
AI Technical Summary
Existing high-voltage control boxes require multiple control boxes when multiple battery clusters are connected in parallel, resulting in high costs and complicated installation. Furthermore, existing integrated switch solutions do not involve internal structural design and cannot be applied to high-voltage control boxes with two control circuits.
Design a high-voltage control box that integrates a fusion switch into two control circuits. The box adopts a left-right partitioned structure, combined with a pre-positioning structure and conductive sheet layout, to simplify the internal structure, optimize wiring, and reduce the number of components and installation complexity.
This approach reduces the number of components, makes the structure more compact, facilitates installation, shortens wiring length, and improves system safety and performance.
Smart Images

Figure CN224458954U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of energy storage technology, specifically to a high-voltage control box. Background Technology
[0002] In energy storage systems, the high-voltage control box is a core component, used to implement functions such as charging and discharging control, protection, and monitoring. Existing energy storage systems typically have at least one battery cluster, and a single high-voltage control box is usually responsible for the charging and discharging control, protection, and monitoring of only one battery cluster. Therefore, when multiple battery clusters are connected in parallel, a corresponding number of high-voltage control boxes are required, leading to higher system costs.
[0003] To solve the above-mentioned technical problems, Chinese utility model patent CN221428637U discloses a high-voltage control box, the structure of which is as follows: Figure 1 As shown, by setting the first control circuit 1a and the second control circuit 2a in the same enclosure 3a, one high-voltage control box can control two battery clusters, thereby reducing the number of high-voltage control boxes in the energy storage system and lowering the cost.
[0004] However, existing high-voltage control boxes still have the following technical problems: Each control loop includes a main positive circuit, a main negative circuit, and a pre-charging circuit. The main positive circuit has a main positive contactor, the main negative circuit has a main negative contactor, and the pre-charging circuit has a pre-charging contactor, resulting in a large number of components, high cost, and cumbersome installation. Current integrated switch solutions, such as the high-voltage control box disclosed in Chinese invention patent application CN119010248A, replace multiple components like the main positive contactor, main negative contactor, and pre-charging contactor with a single integrated switch, significantly reducing the number of components. However, this solution only involves the circuit principle design of the high-voltage control box and does not address the internal structure design, let alone the application of the integrated switch to a high-voltage control box with two control loops. Therefore, it is necessary to design a solution that applies the integrated switch to a high-voltage control box with two control loops, making the internal structure of the high-voltage control box simple, compact, and easy to install. Summary of the Invention
[0005] The technical problem to be solved by this utility model is to provide a high-voltage control box that applies a fusion switch to two control circuits, has a simple and compact internal structure, and is easy to install.
[0006] The technical solution of this utility model is: a high-voltage control box, including a box body, a first control circuit is arranged on the left side and a second control circuit is arranged on the right side of the box body, and a first battery cluster interface area is arranged on the left side and a second battery cluster interface area is arranged on the right side of the bottom of the box body; the first control circuit includes a first fusion switch, and a first fuse and a first pre-charge resistor arranged above the first fusion switch; the second control circuit includes a second fusion switch, and a second fuse and a second pre-charge resistor arranged above the second fusion switch; a first mounting base fixed to the box body is provided on the rear side of the first fusion switch, and a first pre-positioning structure is provided between the bottom of the first fusion switch and the bottom of the box body; a second mounting base fixed to the box body is provided on the rear side of the second fusion switch, and a second pre-positioning structure is provided between the bottom of the second fusion switch and the bottom of the box body.
[0007] With the above structure, this utility model has the following advantages:
[0008] This utility model of a high-voltage control box applies a fusion switch to both the first and second control circuits, significantly reducing the number of components, resulting in a simpler, more compact internal structure and easier installation. Secondly, the first and second control circuits, as well as the first and second battery cluster interface areas, are divided into left and right sections, making it easy to distinguish the components and interfaces of the two control circuits and facilitating wiring between them while shortening wiring lengths, further simplifying the internal structure and making installation easier. Thirdly, since the first and second battery cluster interface areas have numerous connections to the first and second fusion switches, they are located at the bottom of the box, and the first... The first and second fusion switches are located below other components, which not only facilitates the connection of the first and second fusion switches with the first and second battery cluster interface areas, but also helps to shorten the wiring length, further simplifying the internal structure and making installation more convenient. In addition, since the first and second fusion switches are located below other components and have many connections with other components and interfaces, the first and second fusion switches are installed first during installation. The first and second pre-positioning structures are set between the bottom of the first and second fusion switches and the bottom of the housing, which can quickly locate the positions of the first and second fusion switches, making installation more convenient.
[0009] Preferably, the first pre-positioning structure includes a first support rod fixed to the bottom of the housing and a first positioning post movably mounted on the first support rod. The first positioning post is locked to the first support rod by fasteners, and the bottom of the first fusion switch has a first positioning hole that mates with the first positioning post. The second pre-positioning structure includes a second support rod fixed to the bottom of the housing and a second positioning post movably mounted on the second support rod. The second positioning post is locked to the second support rod by fasteners, and the bottom of the second fusion switch has a second positioning hole that mates with the second positioning post. This first and second pre-positioning structures are simple, convenient for positioning, and the heights of the first and second positioning posts are adjustable, allowing for successful positioning and installation even with slight deviations in product dimensions.
[0010] Preferably, the enclosure also includes a battery cluster control and management component, a switching power supply component, a first heat dissipation component, and a second heat dissipation component. The battery cluster control and management component is located at the top center of the enclosure, and the switching power supply component is arranged side-by-side on one side of the battery cluster control and management component. The first and second heat dissipation components are respectively positioned above the first and second control circuits. Positioning the battery cluster control and management component in the middle facilitates wiring to the two control circuits, shortening the wiring length. Positioning the switching power supply component on one side of the battery cluster control and management component allows for convenient power supply. The first and second heat dissipation components, respectively positioned above the first and second control circuits, ensure good heat dissipation for both control circuits.
[0011] Preferably, the first fuse is located to the left of the first pre-charge resistor and close to the left side wall of the housing, and the first fusion switch is located directly below the first pre-charge resistor. The first battery cluster interface area has a positive terminal, a negative terminal, a positive terminal, and a negative terminal of the first battery cluster input interface. The positive and negative terminals of the first battery cluster input interface are located to the left of the first battery cluster interface area, and the positive and negative terminals of the first battery cluster output interface are located to the right of the first battery cluster interface area. This layout is reasonable and facilitates the connection of the first fuse and the first fusion switch to the first battery cluster interface area.
[0012] Preferably, the positive terminal of the first battery cluster input interface is located to the left front of the negative terminal of the first battery cluster input interface, and the positive terminal of the first battery cluster output interface is located to the left front of the negative terminal of the first battery cluster output interface; the first fusion switch has a first pin and a second pin on its left side and a third pin and a fourth pin on its right side, with the first pin of the first fusion switch located above the second pin and the third pin located above the fourth pin; the positive terminal of the first battery cluster input interface is connected to the upper end of the first fuse through a first conductive piece, the first conductive piece extending vertically close to the left side wall of the housing; the lower end of the first fuse is connected to the first pin of the first fusion switch through a horizontal second conductive piece; the second pin of the first fusion switch is connected to the negative terminal of the first battery cluster input interface through a third conductive piece, the third conductive piece being located below the second conductive piece and extending vertically between the first conductive piece and the left side of the first fusion switch; the third pin of the first fusion switch is connected to the positive terminal of the first battery cluster output interface through a fourth conductive piece; the fourth pin of the first fusion switch is connected to the negative terminal of the first battery cluster output interface through a fifth conductive piece, the fourth conductive piece bending forward and extending vertically before the fifth conductive piece. The conductive sheet has a reasonable layout, which can maintain sufficient electrical clearance, making it less likely to generate electric arcs and sparks, and thus safer to use.
[0013] Preferably, the first control loop further includes a first current sensor, which is disposed on the left side below the first fusion switch. The third conductive plate extends vertically close to the left side of the first fusion switch and passes through the first current sensor, and the fourth conductive plate extends vertically close to the right side of the first fusion switch. This arrangement facilitates the installation of the first current sensor to monitor the current of the first control loop, further optimizes the wiring of the conductive plates, results in a more compact structure, larger electrical clearances, and better system performance.
[0014] Preferably, a first insulating plate is provided on the left side of the first fusion switch, between the first and second pins, and a second insulating plate is provided on the right side of the first fusion switch, between the third and fourth pins. This arrangement ensures reliable insulation between two adjacent pins of the first fusion switch.
[0015] Preferably, the second fuse is located to the right of the second pre-charge resistor and close to the right side wall of the housing, and the second fusion switch is located directly below the second pre-charge resistor. The second battery cluster interface area has a positive terminal for the second battery cluster input interface, a negative terminal for the second battery cluster input interface, a positive terminal for the second battery cluster output interface, and a negative terminal for the second battery cluster output interface. The positive and negative terminals of the second battery cluster input interface are located to the right of the second battery cluster interface area, and the positive and negative terminals of the second battery cluster output interface are located to the left of the second battery cluster interface area. This layout is reasonable and facilitates the connection of the second fuse and the second fusion switch to the second battery cluster interface area.
[0016] Preferably, the positive terminal of the second battery cluster input interface is located to the right front of the negative terminal of the second battery cluster input interface, and the positive terminal of the second battery cluster output interface is located to the right front of the negative terminal of the second battery cluster output interface; the second fusion switch has a first pin and a second pin on the right side and a third pin and a fourth pin on the left side, with the first pin of the second fusion switch located above the second pin and the third pin located above the fourth pin; the positive terminal of the second battery cluster input interface is connected to the upper end of the second fuse through a sixth conductive piece, the sixth conductive piece extending vertically close to the right side wall of the housing; the lower end of the second fuse is connected to the first pin of the second fusion switch through a horizontal seventh conductive piece; the second pin of the second fusion switch is connected to the negative terminal of the second battery cluster input interface through an eighth conductive piece, the eighth conductive piece being located below the seventh conductive piece and extending vertically between the sixth conductive piece and the right side of the second fusion switch; the third pin of the second fusion switch is connected to the positive terminal of the second battery cluster output interface through a ninth conductive piece; the fourth pin of the second fusion switch is connected to the negative terminal of the second battery cluster output interface through a tenth conductive piece, the ninth conductive piece bending forward and extending vertically before the tenth conductive piece. The conductive sheet has a reasonable layout, which can maintain sufficient electrical clearance, making it less likely to generate electric arcs and sparks, and thus safer to use.
[0017] Preferably, the second control loop further includes a second current sensor, which is located on the right side below the second fusion switch. The eighth conductive plate extends vertically close to the right side of the second fusion switch and passes through the second current sensor, while the ninth conductive plate extends vertically close to the left side of the second fusion switch. This arrangement facilitates the installation of the second current sensor for monitoring the current in the second control loop, further optimizes the wiring of the conductive plates, results in a more compact structure, greater electrical clearance, and better system performance. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the existing high-voltage control box.
[0019] Figure 2 This is a first-view structural schematic diagram of the high-voltage control box of this utility model;
[0020] Figure 3 This is a structural schematic diagram of the high-voltage control box of this utility model from a second perspective;
[0021] In the existing technical diagram: 1a - first control loop, 2a - second control loop, 3a - enclosure;
[0022] In the figures of this utility model: 1-box body, 2-first control circuit, 3-second control circuit, 4-first battery cluster interface area, 5-second battery cluster interface area, 6-positive terminal of the first battery cluster input interface, 7-negative terminal of the first battery cluster input interface, 8-positive terminal of the first battery cluster output interface, 9-negative terminal of the first battery cluster output interface, 10-first fusion switch, 11-first fuse, 12-first pre-charge resistor, 13-second fusion switch, 14-second fuse, 15-second pre-charge resistor, 16-first mounting base, 17-first pre-positioning structure, 18-second mounting base, 19-second pre-positioning structure, 20-first support rod, 21-first positioning post, 22-first positioning hole, 23-second support rod, 24-second positioning post, 25-second positioning hole, 26-battery cluster control management group Components, 27-Switching power supply assembly, 28-First heat dissipation assembly, 29-Second heat dissipation assembly, 30-Positive terminal of the second battery cluster input interface, 31-Negative terminal of the second battery cluster input interface, 32 / 33 / 34 / 35-First / Second / Third / Fourth pins of the first fusion switch, 36 / 37 / 38 / 39 / 40-First / Second / Third / Fourth conductive sheet, 41-First current sensor, 42-First insulating plate, 43-Second insulating plate, 44-Positive terminal of the second battery cluster output interface, 45-Negative terminal of the second battery cluster output interface, 46-Second current sensor, 47-Third insulating plate, 48-Fourth insulating plate, 49 / 50 / 51 / 52-First / Second / Third / Fourth pins of the second fusion switch (13), 53 / 54 / 55 / 56 / 57-Sixth / Seventh / Eighth / Ninth / Tenth conductive sheet. Detailed Implementation
[0023] The present invention will be further described below with reference to the accompanying drawings and embodiments. Example
[0024] like Figure 2 and Figure 3As shown, a high-voltage control box includes a box body 1. A first control circuit 2 is arranged on the left side and a second control circuit 3 is arranged on the right side inside the box body 1. A first battery cluster interface area 4 is arranged on the left side and a second battery cluster interface area 5 is arranged on the right side of the bottom of the box body 1. The first control circuit 2 includes a first fusion switch 10, and a first fuse 11 and a first pre-charge resistor 12 arranged above the first fusion switch 10. The second control circuit 3 includes a second fusion switch 13, and a second fuse 14 and a second pre-charge resistor 15 arranged above the second fusion switch 13. A first mounting base 16 fixed to the box body 1 is provided on the rear side of the first fusion switch 10. A first pre-positioning structure 17 is provided between the bottom of the first fusion switch 10 and the bottom of the box body 1. A second mounting base 18 fixed to the box body 1 is provided on the rear side of the second fusion switch 13. A second pre-positioning structure 19 is provided between the bottom of the second fusion switch 13 and the bottom of the box body 1.
[0025] In this embodiment, the high-voltage control box applies a fusion switch to the first control circuit 2 and the second control circuit 3, which greatly reduces the number of components, resulting in a simpler and more compact internal structure and easier installation. Secondly, the first control circuit 2 and the second control circuit 3, as well as the first battery cluster interface area 4 and the second battery cluster interface area 5, are arranged in left and right sections. This not only makes it very easy to distinguish the components and interfaces of the two control circuits but also greatly facilitates the wiring of each control circuit and shortens the wiring length, further simplifying the internal structure and making installation more convenient. Thirdly, since the first battery cluster interface area 4 and the second battery cluster interface area 5 are connected to the first fusion switch 10 and the second fusion switch 13 in many ways, the first battery cluster interface area 4 and the second battery cluster interface area 5 are located at the bottom of the box body 1, and the first fusion switch 10 and the second fusion switch 13 are connected to each other. The two fusion switches 13 are positioned below other components, which not only facilitates the connection of the first fusion switch 10 and the second fusion switch 13 with the first battery cluster interface area 4 and the second battery cluster interface area 5, but also helps to shorten the wiring length, further simplifying the internal structure and making installation more convenient. In addition, since the first fusion switch 10 and the second fusion switch 13 are positioned below other components and have many connections with other components and interfaces, the first fusion switch 10 and the second fusion switch 13 are installed first during installation. The first pre-positioning structure 17 and the second pre-positioning structure 19 are set between the bottom of the first fusion switch 10 and the second fusion switch 13 and the bottom of the housing 1, which can quickly locate the position of the first fusion switch 10 and the second fusion switch 13, making installation more convenient.
[0026] The first pre-positioning structure 17 includes a first support rod 20 fixed to the bottom of the housing 1 and a first positioning post 21 movably mounted on the first support rod 20. The first positioning post 21 is locked to the first support rod 20 by fasteners. The bottom of the first fusion switch 10 is provided with a first positioning hole 22 that mates with the first positioning post 21. The second pre-positioning structure 19 includes a second support rod 23 fixed to the bottom of the housing 1 and a second positioning post 24 movably mounted on the second support rod 23. The second positioning post 24 is locked to the second support rod 23 by fasteners. The bottom of the second fusion switch 13 is provided with a second positioning hole 25 that mates with the second positioning post 24. The first pre-positioning structure 17 and the second pre-positioning structure 19 are simple and easy to position. Moreover, the heights of the first positioning post 21 and the second positioning post 24 are adjustable, allowing for successful positioning and installation even when there are slight deviations in product dimensions.
[0027] The enclosure 1 also houses a battery cluster control and management component 26, a switching power supply component 27, a first heat dissipation component 28, and a second heat dissipation component 29. The battery cluster control and management component 26 is located in the middle of the top of the enclosure 1. The switching power supply component 27 is arranged side-by-side on one side of the battery cluster control and management component 26. The first heat dissipation component 28 and the second heat dissipation component 29 are respectively located above the first control circuit 2 and the second control circuit 3. Placing the battery cluster control and management component 26 in the middle facilitates wiring to the two control circuits, shortening the wiring length. Placing the switching power supply component 27 on one side of the battery cluster control and management component 26 facilitates power supply to the battery cluster control and management component 26. The first heat dissipation component 28 and the second heat dissipation component 29, respectively located above the first control circuit 2 and the second control circuit 3, ensure good heat dissipation for both control circuits.
[0028] The first fuse 11 is located to the left of the first pre-charge resistor 12 and close to the left side wall of the housing 1. The first fusion switch 10 is located directly below the first pre-charge resistor 12. The first battery cluster interface area 4 has a positive terminal 6, a negative terminal 7, a positive terminal 8, and a negative terminal 9 for the first battery cluster input interface. The positive terminal 6 and the negative terminal 7 of the first battery cluster input interface are located to the left of the first battery cluster interface area 4, and the positive terminal 8 and the negative terminal 9 of the first battery cluster output interface are located to the right of the first battery cluster interface area 4. This layout is reasonable and facilitates the connection of the first fuse 11 and the first fusion switch 10 to the first battery cluster interface area 4.
[0029] The positive terminal 6 of the first battery cluster input interface is located to the left front of the negative terminal 7 of the first battery cluster input interface, and the positive terminal 8 of the first battery cluster output interface is located to the left front of the negative terminal 9 of the first battery cluster output interface; the first fusion switch 10 has a first pin 32 and a second pin 33 on its left side and a third pin 34 and a fourth pin 35 on its right side, with the first pin 32 above the second pin 33 and the third pin 34 above the fourth pin 35; the positive terminal 6 of the first battery cluster input interface is connected to the upper end of the first fuse 11 through the first conductive sheet 36, which extends vertically close to the left side wall of the housing 1, and the lower end of the first fuse 11 is connected through the horizontal first conductive sheet 36. Two conductive plates 37 are connected to the first pin 32 of the first fusion switch 10. The second pin 33 of the first fusion switch 10 is connected to the negative terminal 7 of the first battery cluster input interface via a third conductive plate 38. The third conductive plate 38 is located below the second conductive plate 37 and extends vertically between the first conductive plate 36 and the left side of the first fusion switch 10. The third pin 34 of the first fusion switch 10 is connected to the positive terminal 8 of the first battery cluster output interface via a fourth conductive plate 39. The fourth pin 35 of the first fusion switch 10 is connected to the negative terminal 9 of the first battery cluster output interface via a fifth conductive plate 40. The fourth conductive plate 39 bends forward and extends vertically before the fifth conductive plate 40. Copper busbars can be used for the conductive plates. This conductive plate layout is reasonable, maintains sufficient electrical clearance, is not prone to generating electric arc sparks, and is safer to use.
[0030] The first control loop 2 also includes a first current sensor 41, which is located on the left side below the first fusion switch 10. A third conductive sheet 38 extends vertically close to the left side of the first fusion switch 10 and passes through the first current sensor 41, and a fourth conductive sheet 39 extends vertically close to the right side of the first fusion switch 10. This arrangement facilitates the installation of the first current sensor 41 to monitor the current of the first control loop 2, further optimizes the wiring of the conductive sheets, results in a more compact structure, larger electrical clearances, and better system performance.
[0031] A first insulating plate 42 is provided on the left side of the first fusion switch 10, between the first pin 32 and the second pin 33, and a second insulating plate 43 is provided on the right side of the first fusion switch 10, between the third pin 34 and the fourth pin 35. This arrangement ensures reliable insulation between two adjacent pins of the first fusion switch 10.
[0032] The second fuse 14 is located to the right of the second pre-charge resistor 15 and close to the right side wall of the housing 1. The second fusion switch 13 is located directly below the second pre-charge resistor 15. The second battery cluster interface area 5 has a positive terminal 30, a negative terminal 31, a positive terminal 44, and a negative terminal 45 for the second battery cluster input interface. The positive terminal 30 and the negative terminal 31 of the second battery cluster input interface are located to the right of the second battery cluster interface area 5, while the positive terminal 44 and the negative terminal 45 of the second battery cluster output interface are located to the left of the second battery cluster interface area 5. This layout is reasonable and facilitates the connection of the second fuse 14 and the second fusion switch 13 to the second battery cluster interface area 5.
[0033] The positive terminal 30 of the second battery cluster input interface is located to the right front of the negative terminal 31 of the second battery cluster input interface, and the positive terminal 44 of the second battery cluster output interface is located to the right front of the negative terminal 45 of the second battery cluster output interface; the second fusion switch 13 has a first pin 49 and a second pin 50 on its right side and a third pin 51 and a fourth pin 52 on its left side, with the first pin 49 above the second pin 50 and the third pin 51 above the fourth pin 52; the positive terminal 30 of the second battery cluster input interface is connected to the upper end of the second fuse 14 through a sixth conductive piece 53, which extends vertically close to the right side wall of the housing 1, and the lower end of the second fuse 14... The seventh conductive plate 54 is horizontally connected to the first pin 49 of the second fusion switch 13. The second pin 50 of the second fusion switch 13 is connected to the negative terminal 31 of the second battery cluster input interface via the eighth conductive plate 55. The eighth conductive plate 55 is located below the seventh conductive plate 54 and extends vertically between the sixth conductive plate 53 and the right side of the second fusion switch 13. The third pin 51 of the second fusion switch 13 is connected to the positive terminal 44 of the second battery cluster output interface via the ninth conductive plate 56. The fourth pin 52 of the second fusion switch 13 is connected to the negative terminal 45 of the second battery cluster output interface via the tenth conductive plate 57. The ninth conductive plate 56 bends forward and extends vertically before the tenth conductive plate 57. This conductive plate layout is reasonable, maintains sufficient electrical clearance, is not prone to generating electric arc sparks, and is safer to use.
[0034] The second control loop 3 also includes a second current sensor 46, which is located on the right side below the second fusion switch 13. An eighth conductive plate 55 extends vertically close to the right side of the second fusion switch 13 and passes through the second current sensor 46, while a ninth conductive plate 56 extends vertically close to the left side of the second fusion switch 13. This arrangement facilitates the installation of the second current sensor 46 for monitoring the current in the second control loop 3, further optimizes the wiring of the conductive plates, results in a more compact structure, greater electrical clearance, and better system performance.
[0035] A third insulating plate 47 is provided on the right side of the second fusion switch 13, between the first pin 49 and the second pin 50, and a fourth insulating plate 48 is provided on the left side of the second fusion switch 13, between the third pin 51 and the fourth pin 52. This arrangement ensures reliable insulation between two adjacent pins of the second fusion switch 13.
[0036] In this embodiment, the first fuse 11, the second fuse 14, the first fusion switch 10, the second fusion switch 13, the first pre-charge resistor 12, the second pre-charge resistor 15, the battery cluster control and management component 26, the switching power supply component 27, the first heat dissipation component 28, the second heat dissipation component 29, the first current sensor 41, and the second current sensor 46 can all be based on existing technologies, and the circuit connection principle between these components can also be based on existing technologies. The inventive point of this application is not in the circuit principle design, but mainly in the internal structure design and wiring design of the housing 1. In this embodiment, the first fuse 11, the second fuse 14, the first fusion switch 10, the second fusion switch 13, the first pre-charge resistor 12, the second pre-charge resistor 15, the battery cluster control and management component 26, the switching power supply component 27, the first heat dissipation component 28, the second heat dissipation component 29, the first current sensor 41, and the second current sensor 46 are all fixed to the rear side of the housing 1 by a mounting structure.
[0037] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions or improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A high voltage control cabinet comprising a cabinet (1), characterized in that: The left side of the enclosure (1) is provided with a first control circuit (2) and the right side is provided with a second control circuit (3). The left side of the bottom of the enclosure (1) is provided with a first battery cluster interface area (4) and the right side is provided with a second battery cluster interface area (5). The first control circuit (2) includes a first fusion switch (10), a first fuse (11) and a first pre-charge resistor (12) provided above the first fusion switch (10). The second control circuit (3) includes a second fusion switch (13), a second fuse (14) and a second pre-charge resistor (15) provided above the second fusion switch (13). The rear side of the first fusion switch (10) is provided with a first mounting base (16) fixed to the enclosure (1). The bottom of the first fusion switch (10) and the bottom of the enclosure (1) are provided with a first pre-positioning structure (17). The rear side of the second fusion switch (13) is provided with a second mounting base (18) fixed to the enclosure (1). The bottom of the second fusion switch (13) and the bottom of the enclosure (1) are provided with a second pre-positioning structure (19).
2. The high-voltage control cabinet according to claim 1, characterized in that: The first prepositioning structure (17) includes a first support rod (20) fixed to the bottom of the housing (1) and a first positioning post (21) movably mounted on the first support rod (20). The first positioning post (21) is locked to the first support rod (20) by fasteners. The bottom of the first fusion switch (10) is provided with a first positioning hole (22) that cooperates with the first positioning post (21). The second prepositioning structure (19) includes a second support rod (23) fixed to the bottom of the housing (1) and a second positioning post (24) movably mounted on the second support rod (23). The second positioning post (24) is locked to the second support rod (23) by fasteners. The bottom of the second fusion switch (13) is provided with a second positioning hole (25) that cooperates with the second positioning post (24).
3. The high voltage control cabinet of claim 1, wherein: The housing (1) is also equipped with a battery cluster control and management component (26), a switching power supply component (27), a first heat dissipation component (28), and a second heat dissipation component (29). The battery cluster control and management component (26) is located in the middle of the top of the housing (1). The switching power supply component (27) is arranged side by side on one side of the battery cluster control and management component (26). The first heat dissipation component (28) and the second heat dissipation component (29) are respectively located above the first control circuit (2) and the second control circuit (3).
4. The high voltage control cabinet of claim 1, wherein: The first fuse (11) is located to the left of the first pre-charge resistor (12) and close to the left side wall of the housing (1). The first fusion switch (10) is located directly below the first pre-charge resistor (12). The first battery cluster interface area (4) is provided with a positive terminal (6) of the first battery cluster input interface, a negative terminal (7) of the first battery cluster input interface, a positive terminal (8) of the first battery cluster output interface, and a negative terminal (9) of the first battery cluster output interface. The positive terminal (6) and the negative terminal (7) of the first battery cluster input interface are located to the left of the first battery cluster interface area (4), and the positive terminal (8) and the negative terminal (9) of the first battery cluster output interface are located to the right of the first battery cluster interface area (4).
5. A high voltage control cabinet according to claim 4, characterized in that: The positive terminal (6) of the first battery cluster input interface is located on the left front side of the negative terminal (7) of the first battery cluster input interface, and the positive terminal (8) of the first battery cluster output interface is located on the left front side of the negative terminal (9) of the first battery cluster output interface; the first fusion switch (10) has a first pin (32) and a second pin (33) on the left side and a third pin (34) and a fourth pin (35) on the right side, with the first pin (32) of the first fusion switch (10) located above the second pin (33) and the third pin (34) located above the fourth pin (35); the positive terminal (6) of the first battery cluster input interface is connected to the upper end of the first fuse (11) through the first conductive sheet (36), the first conductive sheet (36) extends vertically close to the left side wall of the housing (1), and the lower end of the first fuse (11) The first pin (32) of the first fusion switch (10) is connected to the second conductive plate (37) horizontally. The second pin (33) of the first fusion switch (10) is connected to the negative terminal (7) of the first battery cluster input interface via the third conductive plate (38). The third conductive plate (38) is located below the second conductive plate (37) and extends vertically between the first conductive plate (36) and the left side of the first fusion switch (10). The third pin (34) of the first fusion switch (10) is connected to the positive terminal (8) of the first battery cluster output interface via the fourth conductive plate (39). The fourth pin (35) of the first fusion switch (10) is connected to the negative terminal (9) of the first battery cluster output interface via the fifth conductive plate (40). The fourth conductive plate (39) bends forward and extends vertically before the fifth conductive plate (40).
6. A high-voltage control box according to claim 5, characterized in that: The first control loop (2) further includes a first current sensor (41), which is located on the left side below the first fusion switch (10). The third conductive sheet (38) extends vertically close to the left side of the first fusion switch (10) and passes through the first current sensor (41). The fourth conductive sheet (39) extends vertically close to the right side of the first fusion switch (10).
7. The high voltage control cabinet of claim 5, wherein: A first insulating plate (42) is provided on the left side of the first fusion switch (10) and between the first pin (32) and the second pin (33), and a second insulating plate (43) is provided on the right side of the first fusion switch (10) and between the third pin (34) and the fourth pin (35).
8. The high voltage control cabinet of claim 1, wherein: The second fuse (14) is located to the right of the second pre-charge resistor (15) and close to the right side wall of the housing (1). The second fusion switch (13) is located directly below the second pre-charge resistor (15). The second battery cluster interface area (5) is provided with a positive terminal (30) of the second battery cluster input interface, a negative terminal (31) of the second battery cluster input interface, a positive terminal (44) of the second battery cluster output interface, and a negative terminal (45) of the second battery cluster output interface. The positive terminal (30) of the second battery cluster input interface and the negative terminal (31) of the second battery cluster input interface are located to the right of the second battery cluster interface area (5), and the positive terminal (44) of the second battery cluster output interface and the negative terminal (45) of the second battery cluster output interface are located to the left of the second battery cluster interface area (5).
9. The high voltage control cabinet of claim 8, wherein: The positive terminal (30) of the second battery cluster input interface is located on the right front side of the negative terminal (31) of the second battery cluster input interface, and the positive terminal (44) of the second battery cluster output interface is located on the right front side of the negative terminal (45) of the second battery cluster output interface; the second fusion switch (13) has a first pin (49) and a second pin (50) on the right side and a third pin (51) and a fourth pin (52) on the left side, with the first pin (49) of the second fusion switch (13) located above the second pin (50) and the third pin (51) located above the fourth pin; the positive terminal (30) of the second battery cluster input interface is connected to the upper end of the second fuse (14) through the sixth conductive piece (53), the sixth conductive piece (53) extends vertically close to the right side wall of the housing (1), and the lower end of the second fuse (14) is connected to the upper end of the second fuse (14). The seventh conductive plate (54) is connected to the first pin (49) of the second fusion switch (13) via a horizontal line. The second pin (50) of the second fusion switch (13) is connected to the negative terminal (31) of the second battery cluster input interface via an eighth conductive plate (55). The eighth conductive plate (55) is located below the seventh conductive plate (54) and extends vertically between the sixth conductive plate (53) and the right side of the second fusion switch (13). The third pin (51) of the second fusion switch (13) is connected to the positive terminal (44) of the second battery cluster output interface via a ninth conductive plate (56). The fourth pin (52) of the second fusion switch (13) is connected to the negative terminal (45) of the second battery cluster output interface via a tenth conductive plate (57). The ninth conductive plate (56) bends forward and extends vertically before the tenth conductive plate (57).
10. The high voltage control cabinet of claim 9, wherein: The second control loop (3) also includes a second current sensor (46), which is located on the right side below the second fusion switch (13). The eighth conductive piece (55) extends vertically close to the right side of the second fusion switch (13) and passes through the second current sensor (46). The ninth conductive piece (56) extends vertically close to the left side of the second fusion switch (13).