A power distribution box convenient to assemble
By designing a detachable back frame and connection structure, the problems of large size and inconvenient transportation of the distribution box are solved, realizing convenient flatbed transportation and stable assembly, and reducing transportation costs and installation difficulty.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- GUANGDONG JUYI DESIGN CO LTD
- Filing Date
- 2025-09-09
- Publication Date
- 2026-07-03
Smart Images

Figure CN224459017U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of distribution box technology, specifically a distribution box that is easy to assemble. Background Technology
[0002] Currently, to ensure structural stability and ease of installation of electrical components, most existing distribution boxes are manufactured using a welding process. They are pre-molded into a single, fixed shape at the factory, resulting in a large volume that occupies significant space during transportation and is difficult to handle. Furthermore, distribution boxes are often manufactured in the factory, transported to retailers' warehouses, purchased by power engineering companies, and then transported to customers requiring installation. This process frequently involves several transfers before final use, leading to high transportation costs and inconvenience during transport. If distribution boxes could be flat-packed at the factory, their volume could be reduced by approximately four-fifths. They could also be easily unfolded and installed into a usable box, making transportation more convenient, reducing costs, and improving usability during use. Summary of the Invention
[0003] To address the issue that most existing distribution boxes are manufactured using welding processes, resulting in a fixed, one-piece shape at the factory, which leads to their large size, bulky dimensions, and difficulty in transportation and handling, this invention provides a new type of distribution box that is easy to assemble. The box's components can be disassembled, stacked, and packaged flat for easy transport. When needed, it can be easily and conveniently unfolded and assembled into a box structure. The box has low manufacturing costs, strong stability after assembly, and can be stacked into a flat, easily placed form, facilitating transportation and handling, and reducing transportation costs and handling hassles.
[0004] The technical solution of this utility model is as follows: A power distribution box that is easy to assemble includes a back frame, display panels, side panels, a gantry, and connecting plates. The back frame includes a back panel and a frame. A frame is provided around the perimeter of the back frame. Display panels that can be rotated and opened are respectively provided at the upper and lower ends of the frame. The other end of the display panel can be connected to the gantry as a whole. Detachable side panels are respectively provided on the left and right sides of the frame. The other end of the side panel can be connected to the gantry as a whole. After the display panels at the upper and lower ends of the frame are rotated and opened, the side panels are respectively installed on the left and right sides of the frame. The ends of the display panels and the ends of the side panels are connected to the gantry as a whole to form the box body of the power distribution box.
[0005] The display panels are connected to the frame via a pivot. The upper display panel of the frame can rotate 90 degrees clockwise to unfold and form the top panel of the distribution box, while the lower display panel can rotate 90 degrees counterclockwise to unfold and form the bottom panel. Side panels are then installed on the left and right sides of the frame to support the top and bottom panels. Finally, a gantry is installed, forming the box structure. In use, only two display panels need to be rotated and the side panels and gantry installed to complete the assembly. Installation is convenient and simple, and the side panels supporting the top and bottom panels enhance the overall structural stability.
[0006] The end of the display panel is provided with a threaded hole that can be aligned with the connecting hole in the gantry. The locking screw passes through the connecting hole and engages with the threaded hole to connect and fix the display panel and the gantry into one unit.
[0007] The upper and lower ends of the back frame are provided with several slots that cooperate with several fasteners on the front end of the side panel. The fasteners on the front end of the side panel can be inserted into the slots of the frame and locked in place, connecting the side panel and the frame as one unit.
[0008] The gantry is provided with the same slot as the frame. The slot can cooperate with the clip bone provided at the end of the side panel. That is, the clip bone at the end of the side panel can be inserted into the slot of the gantry and locked in place, connecting the gantry and the end of the side panel into one unit. When the disassembly force of the side panel is greater than the locking force, more of the side panel can be disassembled and removed.
[0009] A detachable connecting plate is provided between the two symmetrical side panels, which connects the two side panels into one unit.
[0010] The side panel has several U-shaped plates arranged from top to bottom, and several connecting grooves are provided in the U-shaped plates, which can be connected to the connecting plates as a whole.
[0011] The connecting plate has jaws at both ends that mate with the connecting grooves. These jaws can be inserted into the connecting grooves of the U-shaped plate to clamp and tighten the U-shaped plate, connecting the two side panels into one unit. When several connecting plates arranged from top to bottom are set in the two symmetrical side panels to connect the two side panels into one unit, the structural stability of the distribution box is better during use. Furthermore, various electrical components and switches can be installed in the connecting plates, making the installation of electrical components more convenient and allowing for the installation of more electrical components.
[0012] The gantry is equipped with an openable door body with screw holes. The door body can be fixed in the gantry by tightening screws. When it is necessary to open the door body, the tightening screws can be removed to open the door body.
[0013] The beneficial effects of this utility model are as follows: A power distribution box that is easy to assemble is provided. The upper and lower ends of the frame of the back frame are respectively provided with rotatable and openable display panels. The other end of the unfolded display panel can be connected to the gantry as a whole. The left and right sides of the frame are respectively provided with detachable side panels. The other end of the side panels can be connected to the gantry as a whole. The connection of the end of the display panel and the end of the side panel to the gantry constitutes the overall structure of the power distribution box. The box accessories can be disassembled, stacked, flat-packed, and transported. When needed, it can be easily and conveniently unfolded and installed into the box structure. The box has low manufacturing cost, strong stability after assembly, and can be stacked into an easy-to-place flat state, facilitating transportation or handling and reducing transportation costs and handling hassles. Furthermore, several connecting plates arranged from top to bottom connect the two side panels as a whole, resulting in better structural stability of the power distribution box during use, and allowing the installation of various electrical components and switches within the connecting plates. Attached Figure Description
[0014] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0015] Figure 1 It is a 3D diagram of the distribution box;
[0016] Figure 2 This is an exploded view of the distribution box;
[0017] Figure 3 This is a detailed view of point A in the exploded view of the distribution box;
[0018] Figure 4 This is a detailed view of section B in the exploded view of the distribution box;
[0019] Figure 5 This is a detailed view of point C in the exploded view of the distribution box;
[0020] Figure 6 This is a view of the distribution box frame and door;
[0021] Figure 7 This is a view of the stackable state of the distribution box before it is assembled.
[0022] In the diagram: 1. Back frame, 2. Display panel, 3. Slot, 4. Bone, 5. Side panel, 6. Door frame, 7. Threaded hole, 8. Connecting hole, 9. U-shaped plate, 10. Connecting groove, 11. Connecting plate, 12. Jaw, 13. Door body, 14. Locking screw, 21. Shaft. Detailed Implementation
[0023] exist Figure 1-6In the preferred embodiment shown, a power distribution box that is easy to assemble is provided. The back frame is provided with a frame 1 around its perimeter. The upper and lower ends of the frame 1 are respectively provided with rotatable display panels 2. The other end of the display panels 2 can be connected to the gantry 6 as a whole. The left and right sides of the frame 1 are respectively provided with detachable side panels 5. The other end of the side panels 5 can be connected to the gantry 6 as a whole. After the display panels 2 at the upper and lower ends of the frame 1 are rotatably opened, the side panels 5 are installed on the left and right sides of the frame 1 respectively. Then, the ends of the display panels 2 and the side panels 5 are connected to the gantry 6 as a whole to form the overall power distribution box body.
[0024] The display panel 2 is connected to the frame 1 via a pivot 21 (hinged). The upper display panel 1 of the frame can rotate 90 degrees clockwise to unfold and form the top plate of the distribution box, while the lower display panel 1 of the frame can rotate 90 degrees counterclockwise to unfold and form the bottom plate of the distribution box. Side panels 5 are then installed on the left and right sides of the frame 1 to support the top and bottom plates. Finally, the gantry 6 is installed, forming the box structure. In use, only the two display panels 2 need to be rotated and the side panels 5 and gantry 6 installed to form the whole structure, making installation convenient and simple. The side panels 5 support the top and bottom plates, improving the overall structural stability.
[0025] The end of the display panel 2 is provided with threaded holes 7 that can be aligned with the connecting holes 8 in the gantry 6. The locking screws 14 pass through the connecting holes 8 and engage with the threaded holes 7 to connect and fix the display panel 2 and the gantry 6 into one unit. Each display panel 2 has symmetrical threaded holes 7 at its end. Only four locking screws 14 in the gantry 6 need to be installed and connected to the threaded holes 7 at the end of each display panel 2 to fix the entire box into one unit. The installation process is convenient and easy. When it is necessary to disassemble the power distribution box, only four locking screws 14 need to be removed to disassemble the gantry 6 and the side panel 5.
[0026] The upper and lower ends of the frame 1 of the back frame are provided with several slots 3, which cooperate with several fasteners 4 provided at the front end of the side panel 5. The fasteners 4 at the front end of the side panel 5 can be inserted into the slots 3 of the frame and locked in place, connecting the frame and the side panel 5 as one unit. There can be one slot 3 on each of the left and right sides of the upper end of the frame 1 and one slot 3 on each of the left and right sides of the lower end of the frame 1, for a total of four slots 3, which cooperate with the four fasteners 4 provided in the side panel 5.
[0027] The gantry 6 is provided with the same slot 3 as the frame 1. The slot 3 can cooperate with the clip 4 provided at the end of the side panel 5. That is, the clip 4 at the end of the side panel 5 can be inserted into the slot 3 of the gantry 6 and locked together, connecting the gantry 6 and the end of the side panel 5 into one unit.
[0028] A detachable connecting plate 11 is provided between the two symmetrical side panels 5, and the connecting plate 11 connects the two side panels into one piece.
[0029] The side panel 5 has several U-shaped plates 9 arranged from top to bottom, and several connecting grooves 10 are provided in the U-shaped plates 9. The connecting grooves 10 can be connected to the connecting plate 11 to form a whole. Each end of the connecting plate 11 has a jaw 12 that mates with the connecting groove 10. The jaw 12 can be inserted into the connecting groove 10 of the U-shaped plate 9 to clamp and tighten the U-shaped plate 9, connecting the two side panels 5 into a whole. The connecting plate 11 can be installed in the required connecting groove 10 to connect the two side panels 5 into a whole, according to usage needs. For example, the connecting plate 11 connects to the first connecting groove 10 of the U-shaped plates 9 of the two side panels 5, connecting the two side panels 5 into a whole.
[0030] When several connecting plates 11 arranged from top to bottom are provided in the two symmetrical side panels 5 to connect the two side panels 5 into one unit, the structural stability of the distribution box is better during use. Various power components, switches, etc. can be installed in the connecting plates 11, making it more convenient to install power components and allowing for the installation of more power components.
[0031] The gantry 6 is provided with an openable door 13. The door 13 has screw holes and can be fixed in the gantry 6 by locking screws 14. When it is necessary to open the door 13, the door 13 can be opened by removing the locking screws 14.
[0032] exist Figure 7 In the illustrated embodiment: 1. The upper and lower end panels 2 of the frame 1 of the back frame can be rotated and folded into the frame 1; 2. The two side panels 5 with U-shaped plates 9 installed can be stacked together; 3. Several connecting plates 11 can be stacked together; 4. The door 13 can be closed in the door frame 6. By stacking the above components together, a stackable distribution box component can be formed. The stacked distribution box component is then packaged for easy transportation or handling, reducing transportation costs and handling troubles. When needed, the components can be easily unfolded and then assembled into a box structure. The box has low manufacturing cost and strong stability after assembly.
Claims
1. A power distribution box that is easy to assemble, comprising a back frame, a display panel, side panels, a gantry, and a connecting plate, characterized in that: The back frame includes a back panel and a frame. The frame is arranged around the perimeter of the back frame. The upper and lower ends of the frame are respectively provided with rotatable display panels. The other end of the display panel can be connected to the gantry after being opened. The left and right sides of the frame are respectively provided with detachable side panels. The other end of the side panels can be connected to the gantry. After the display panels at the upper and lower ends of the frame are rotatably opened, the side panels are installed on the left and right sides of the frame. The ends of the display panels and the ends of the side panels are connected to the gantry to form an integral distribution box.
2. The electrical distribution box of claim 1, wherein: The display panel is connected to the frame via a pivot. The display panel at the top of the frame can rotate 90 degrees clockwise to unfold and form the top plate of the distribution box, while the display panel at the bottom of the frame can rotate 90 degrees counterclockwise to unfold and form the bottom plate of the distribution box.
3. The pre-wired electrical box of claim 2, wherein: The end of the display panel is provided with a threaded hole that can be aligned with the connecting hole in the gantry. The locking screw passes through the connecting hole and engages with the threaded hole to connect and fix the display panel and the gantry into one unit.
4. The pre-wired switch box of claim 1 or 2, wherein: The upper and lower ends of the back frame are provided with several slots that cooperate with several clips on the front end of the side panel.
5. The pre-wired electrical box of claim 4, wherein: The gantry is provided with the same slots as the frame, which can engage with the clips provided at the end of the side panel.
6. The easy-to-assemble electrical control box according to claim 5, characterized in that: A detachable connecting plate is provided between the two symmetrical side panels, which connects the two side panels into one piece.
7. The pre-wired electrical box of claim 6, wherein: The side panel has several U-shaped plates arranged from top to bottom, and several connecting grooves are provided in the U-shaped plates, which can be connected to the connecting plates as a whole.
8. The pre-wired electrical box of claim 7, wherein: The connecting plate has jaws at both ends that mate with the connecting groove. The jaws can be inserted into the connecting groove of the U-shaped plate to clamp and tighten the U-shaped plate, connecting the side panels at both ends into one piece.
9. The pre-wired electrical junction box of claim 4, wherein: The gantry is equipped with an openable door body, which has screw holes. The locking screws fix the door body in the gantry. When it is necessary to open the door body, the locking screws can be removed to open the door body.