PLC electrical automation control device

Abstract

This utility model relates to the field of electrical automation control technology, specifically a PLC electrical automation control device, including a device body. Bases are fixedly connected to the four corners of the lower end of the device body, and mounting plates are fixedly connected to the outer sides of the bases. A main controller is fixedly installed on the upper left side of the device body, and first connecting plates are fixedly connected to both the front and rear ends of the main controller. Fixed frames are fixedly connected to both the left and right ends of the device body, and electric push rods are fixedly installed on the fixed frames. When the internal temperature of the device body reaches a certain value, a sensor transmits a signal to the PLC controller. The PLC controller controls the electric push rods, which push the fixed plates outward, creating a gap between the device body and the fixed plates. This gap allows heat to dissipate, preventing overheating and damage to the internal components of the device body. The PLC controller can automatically adjust the heat dissipation strategy based on the data, and the electric push rods can be remotely controlled.

Description

Technical Field

[0001] This utility model relates to the field of PLC electrical automation control technology, specifically a PLC electrical automation control device. Background Technology

[0002] Today is an era of rapid development in knowledge and economy. Economic development cannot be separated from the driving force and support of science and technology. Electrical automation is a high-end and top-notch industry in science and technology, with a promising future. Therefore, we should increase investment in electrical automation, expand research and development projects in electrical automation, develop the talent market for electrical automation, and promote my country's economy.

[0003] During operation, PLCs can generate heat inside the controller due to factors such as component operation and unstable voltage and current. Excessive heat can not only damage electrical components and affect the normal operation of related equipment, but also pose significant safety hazards.

[0004] However, the heat dissipation structure of existing control devices is not easy to disassemble. This inconvenience may lead users to neglect cleaning and maintenance, resulting in the accumulation of dust or debris, reduced heat dissipation efficiency, increased internal temperature of the equipment, and impact on PLC performance and lifespan. It may also trigger overheat protection or unexpected shutdown, affecting production continuity. To address these issues, we propose a PLC electrical automation control device. Utility Model Content

[0005] The purpose of this invention is to provide a PLC electrical automation control device to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: A PLC electrical automation control device includes a device body. A base is fixedly connected to each of the four lower corners of the device body, and a mounting plate is fixedly connected to the outer side of each base. A main controller is fixedly installed on the upper left side of the device body, and a first connecting plate is fixedly connected to both the front and rear ends of the main controller. A fixed frame is fixedly connected to both the left and right sides of the device body, and an electric push rod is fixedly installed on the fixed frame. A second connecting plate is fixedly connected to both the front and rear ends of the electric push rod. A fixed plate is engaged at the middle position of both the left and right sides of the device body, and a third connecting plate is fixedly connected to one side of each fixed plate. A fixing bolt is inserted into the third connecting plate, and a nut is sleeved on the other end of the fixing bolt. A protective cover is fixedly connected to the middle position of both the left and right sides of the device body.

[0007] Preferably, the mounting plate and the base form an L-shaped structure, and the mounting plate has a mounting groove, through which the device can be installed.

[0008] Preferably, the main controller consists of a temperature sensor and a PLC controller. The front and rear ends of the main controller are fixedly connected to a first connecting plate. The first connecting plate is fixedly installed on the inner wall of the device body by a locking bolt. Both the first connecting plate and the device body are provided with locking grooves that cooperate with the locking bolts, so that the first connecting plate can be locked by the locking bolts.

[0009] Preferably, the fixing frame is arranged in an L-shape, and the fixing frame is distributed at the upper and lower ends of the fixing plate, with the two sets of fixing frames facing each other.

[0010] Preferably, the second connecting plate is fixedly mounted on the fixed frame by a locking bolt. Both the second connecting plate and the fixed frame are provided with locking grooves that cooperate with the locking bolt, so that the second connecting plate can be mounted on the fixed frame by the locking bolt.

[0011] Preferably, there are two third connecting plates, and an electric push rod is engaged at the middle position of the two third connecting plates. The fixing bolt is inserted into the third connecting plate and the electric push rod, and a washer is sleeved on the fixing bolt. The third connecting plate and the electric push rod are connected by the fixing bolt, and the electric push rod can be installed to the third connecting plate by the fixing bolt.

[0012] Preferably, the upper end of the protective cover is provided with a sloping structure, the lower end of the protective cover is provided with an open structure, and a dustproof net is fixedly connected to the lower end of the protective cover to prevent foreign objects from entering the device body.

[0013] This utility model provides a PLC electrical automation control device, which has the following beneficial effects:

[0014] The base and mounting plate form an L-shaped structure, which is convenient for fixing and installation. The first connecting plate, the second connecting plate, and the third connecting plate are all connected by locking bolts and locking slots to achieve modular assembly. The electric push rod is fixed to the connecting plate by fixing bolts and nuts, which is convenient for disassembly and maintenance. Each module (such as controller, push rod, and protective cover) can be disassembled independently, which is convenient for inspection or replacement of parts and reduces downtime.

[0015] The main controller integrates a temperature sensor and a PLC controller to monitor the equipment status in real time. The electric actuator is controlled by the PLC to achieve automated operation. The temperature sensor monitors the equipment temperature in real time. When the internal temperature of the device reaches a certain value, the sensor transmits the signal to the PLC controller. The PLC controller controls the electric actuator, which pushes the fixed plate outward, creating a gap between the device and the fixed plate. This gap allows heat to dissipate, preventing overheating and damage to the internal components. The PLC controller can automatically adjust the heat dissipation strategy based on the data. The electric actuator can be remotely controlled, reducing manual intervention and improving efficiency and safety. Attached Figure Description

[0016] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0017] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0018] Figure 2 This is a cross-sectional structural diagram of the main body of the device of this utility model;

[0019] Figure 3 This is an exploded structural diagram of the fixing plate and protective cover of this utility model;

[0020] Figure 4 This is an exploded structural diagram of the third connecting plate and the electric push rod of this utility model.

[0021] In the diagram: 1. Device body; 2. Base; 3. Mounting plate; 4. Main controller; 5. First connecting plate; 6. Fixing frame; 7. Electric push rod; 8. Second connecting plate; 9. Fixing plate; 10. Third connecting plate; 11. Fixing bolt; 12. Nut; 13. Protective cover. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Please see Figure 1-4This utility model provides a technical solution: a PLC electrical automation control device, including a device body 1. Bases 2 are fixedly connected to the four corners of the lower end of the device body 1, and mounting plates 3 are fixedly connected to the outer sides of the bases 2. A main controller 4 is fixedly installed on the upper left side of the device body 1, and first connecting plates 5 are fixedly connected to both the front and rear ends of the main controller 4. Fixing frames 6 are fixedly connected to both the left and right sides of the device body 1, and electric push rods 7 are fixedly installed on the fixing frames 6. Second connecting plates 8 are fixedly connected to both the front and rear ends of the electric push rods 7. Fixing plates 9 are engaged at the middle positions of both the left and right sides of the device body 1, and a third connecting plate 10 is fixedly connected to one side of the fixing plate 9. A fixing bolt 11 is inserted into the third connecting plate 10, and a nut 12 is sleeved on the other end of the fixing bolt 11. Protective covers 13 are fixedly connected to the middle positions of both the left and right sides of the device body 1. For the application scenarios of the electric push rods 7 in this device, a suitable model with a thrust of 500N to 1000N (such as RODUCTS) can be selected. RLA series), RODUCTS RLA series and other small and medium-sized electric linear actuators are usually small in size and light in weight, making them suitable for integration into PLC devices with limited space. Electric linear actuators of 500N to 1000N usually have lower power (such as 24V DC power supply), which is suitable for the power output capability of PLC controllers and reduces energy consumption.

[0024] Mounting plate 3 and base 2 form an L-shaped structure. Mounting plate 3 has mounting grooves. The main controller 4 consists of a temperature sensor and a PLC controller. The front and rear ends of the main controller 4 are fixedly connected to the first connecting plate 5. The first connecting plate 5 is fixedly installed on the inner wall of the device body 1 by locking bolts. Both the first connecting plate 5 and the device body 1 have locking grooves that cooperate with the locking bolts. The L-shaped structure forms a stable support frame through the vertical connection of base 2 and mounting plate 3, effectively distributing the weight of the device body 1 and preventing the equipment from shaking or tilting. It is suitable for complex working conditions (such as factory environments with high vibration or outdoor installation), enhancing the overall impact resistance. The main controller 4, consisting of a temperature sensor and a PLC controller, integrates environmental monitoring and automatic control functions, reducing the complexity of external wiring. The temperature sensor detects the equipment temperature in real time, and the PLC controller adjusts the heat dissipation or alarm based on the data, improving efficiency. To enhance the level of intelligence, the main controller 4 is fixed to the inner wall of the device body 1 via the first connecting plate 5, with connections at both the front and rear ends, ensuring the stability of the main controller 4 and preventing loosening or damage due to vibration. The first connecting plate 5 and the device body 1 are fixed together by locking bolts and locking slots, eliminating the need for welding or glue, facilitating disassembly and maintenance. The modular design allows the main controller 4 to be disassembled independently, eliminating the need to disassemble the entire device for replacement or upgrades, reducing maintenance costs and downtime. The locking bolts are inserted into the locking slots of the first connecting plate 5 and the device body 1, forming a mechanical interlock structure to ensure that the main controller 4 will not shift or fall off during equipment operation. Compared to screw fixing, the locking bolts have stronger vibration resistance and are suitable for high-vibration environments. The plug-in design of the locking bolts simplifies the installation process, eliminating the need to tighten screws and improving assembly efficiency. During maintenance, the main controller 4 or the first connecting plate 5 can be removed simply by pulling out the locking bolts, making operation convenient.

[0025] The fixed frame 6 is L-shaped and distributed at the upper and lower ends of the fixed plate 9, with the two sets of fixed frames 6 facing each other. The second connecting plate 8 is fixedly installed on the fixed frame 6 by locking bolts. Both the second connecting plate 8 and the fixed frame 6 have locking grooves that cooperate with the locking bolts. There are two third connecting plates 10, and an electric push rod 7 is engaged in the middle of the two third connecting plates 10. The fixing bolt 11 is inserted into the third connecting plate 10 and the electric push rod 7, and a gasket is fitted on the fixing bolt 11. The third connecting plate 10 and the electric push rod 7 are connected by the fixing bolt 11. The upper end of the protective cover 13 is sloping, and the lower end of the protective cover 13 is open. A dustproof net is fixedly connected to the lower end of the protective cover 13. The L-shaped fixed frame 6 forms a stable support frame by combining the vertical and horizontal sides, effectively dispersing the pushing or pulling force of the electric push rod 7 and preventing deformation or displacement. The second connecting plate 8 cooperates with the locking groove of the fixed frame 6 by locking bolts. The mechanical interlock structure ensures the stability of the electric push rod 7, preventing displacement due to excessive thrust. During maintenance, the second connecting plate 8 can be removed or the electric push rod 7 can be replaced simply by pulling out the locking bolt, making operation convenient. The two third connecting plates 10 are firmly fixed to the electric push rod 7 by fixing bolts 11 and washers, ensuring that the electric push rod 7 will not shake or tilt during operation. The washers can evenly distribute the tightening force, preventing stress concentration that could damage the third connecting plate 10 or the electric push rod 7. The detachable design of the third connecting plate 10 and the electric push rod 7 supports quick replacement or position adjustment of the electric push rod 7 to adapt to different working conditions. The threaded connection of the fixing bolts 11 facilitates precise adjustment of the initial position of the electric push rod 7, ensuring operational accuracy. The upper end of the protective cover 13 has a sloping structure, which can effectively guide condensate or dust to slide off. The opening structure at the lower end of the protective cover 13, combined with a dustproof net, ensures ventilation and heat dissipation while preventing dust and debris from entering the equipment, reducing the risk of failure.

[0026] Working principle: The device body 1 can be installed through the mounting holes on the mounting plate 3. When the device body 1 is working, a certain temperature is generated inside. The temperature sensor collects the temperature data inside the device body 1 in real time and transmits it to the PLC controller. The PLC controller determines whether heat dissipation or protection is needed based on the temperature data. When the temperature is too high, the PLC controller issues a command to drive the electric push rod 7 to move. The electric push rod 7 extends or retracts, pushing the fixing plate 9 to open or close.

[0027] Finally, the following points should be noted: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installation", "connection", and "linkage" should be interpreted broadly, and can be mechanical or electrical connections, or internal connections between two components, or direct connections. "Up", "down", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may change.

[0028] Secondly: The accompanying drawings of the embodiments disclosed in this utility model only involve the structures involved in the embodiments disclosed in this utility model. Other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of this utility model can be combined with each other.

[0029] In conclusion, the above are merely preferred embodiments of this utility model and are not intended to limit this utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A PLC electrical automation control device comprising a device body (1), characterized in that: The device body (1) has a base (2) fixedly connected to the four corners at the bottom, and a mounting plate (3) fixedly connected to the outside of the base (2). The device body (1) has a main controller (4) fixedly installed on the upper left side inside, and a first connecting plate (5) fixedly connected to both the front and rear ends of the main controller (4). The device body (1) has a fixed frame (6) fixedly connected to both the left and right sides inside, and an electric push rod (7) fixedly installed on the fixed frame (6). The electric push rod (7) has a second connecting plate (8) fixedly connected to both the front and rear ends of the electric push rod (7). The device body (1) has a fixed plate (9) snapped into the middle position on both the left and right sides, and a third connecting plate (10) fixedly connected to one side of the fixed plate (9). A fixing bolt (11) is inserted into the third connecting plate (10), and a nut (12) is sleeved on the other end of the fixing bolt (11). A protective cover (13) is fixedly connected to the middle position on both the left and right sides of the device body (1).

2. The PLC electrical automation control device according to claim 1, wherein: The mounting plate (3) and the base (2) form an L-shaped structure, and the mounting plate (3) has a mounting groove.

3. The PLC electrical automation control device according to claim 1, wherein: The main controller (4) consists of a temperature sensor and a PLC controller. The front and rear ends of the main controller (4) are fixedly connected to the first connecting plate (5). The first connecting plate (5) is fixedly installed on the inner wall of the device body (1) by a locking bolt. Both the first connecting plate (5) and the device body (1) are provided with locking grooves that cooperate with the locking bolts.

4. The PLC electrical automation control device according to claim 1, characterized in that: The fixing frame (6) is arranged in an L-shape. The fixing frame (6) is distributed at the upper and lower ends of the fixing plate (9), and the two sets of fixing frames (6) are distributed opposite each other.

5. The PLC electrical automation control device according to claim 1, characterized in that: The second connecting plate (8) is fixedly installed on the fixed frame (6) by a locking bolt. Both the second connecting plate (8) and the fixed frame (6) are provided with locking grooves that cooperate with the locking bolt.

6. The PLC electrical automation control device according to claim 1, wherein: There are two third connecting plates (10). An electric push rod (7) is engaged in the middle position of the two third connecting plates (10). A fixing bolt (11) is inserted on the third connecting plate (10) and the electric push rod (7). A gasket is sleeved on the fixing bolt (11). The third connecting plate (10) and the electric push rod (7) are connected through the fixing bolt (11).

7. The PLC electrical automation control device according to claim 1, wherein: The upper end of the protective cover (13) is provided with a sloping structure, the lower end of the protective cover (13) is provided with an open structure, and a dustproof net is fixedly connected to the lower end of the protective cover (13).

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