A light source controller mounting component and a light source controller

Abstract

This utility model relates to a light source controller mounting component and a light source controller. The light source controller mounting component includes: a housing with three side walls; the three side walls form an open U-shaped structure; thickened corner areas are provided at the top and bottom of both sides of the three side walls; connecting portions are provided in the thickened corner areas, and slots are provided in the thickened corner areas of two opposite side walls; a cover plate is fastened to the top of the housing and connected to the housing by fasteners; the portion of the fastener inserted into the connecting portion is wrapped by the connecting portion; a main panel is inserted into the housing; both sides of the main panel are inserted into the slots; a bottom plate is fastened to the bottom of the housing and connected to the housing by fasteners; the portion of the fastener inserted into the connecting portion is wrapped by the connecting portion. This utility model is simple to assemble and has high strength.

Description

Technical Field

[0001] This utility model relates to the field of controller technology, and in particular to a light source controller mounting component and a light source controller. Background Technology

[0002] Most of the existing light source controller mounting components are made of sheet metal bending or plastic injection molding.

[0003] Specifically, the sheet metal bending and forming process is as follows: First, according to the design drawings or sample drawings, the sheet metal is cut to the required dimensions. Appropriate material thickness and width are selected to ensure material utilization and aesthetics. Mass production is carried out using CNC machine tools. The cut steel plates are punched with the required holes using a punch press, and corresponding screw fixing points are tapped using a self-drilling screwdriver. A special tool is used to flatten the surface, ensuring neat edges without burrs. The punched sheet metal is placed in a bending machine and bent according to the design requirements. During the bending process, the bending angle and position must be precisely controlled to ensure the final shape meets the design requirements. The bent components are welded to ensure a firm connection between all parts. After welding, the weld seams and surface are ground to remove burrs and weld slag.

[0004] However, the disadvantages of using sheet metal bending to form the mounting components for the light source controller are as follows: assembly is difficult in a confined space and the assembly time is longer; sheet metal bending parts have large errors and large gaps between structures, which affects the aesthetics; sheet metal bending parts have a simple appearance, cannot be shaped, and are not aesthetically pleasing.

[0005] The plastic injection molding process is as follows: High-precision CNC machining is used to manufacture the mold, ensuring that the cavity tolerances meet design requirements. The mold needs to be precisely designed according to the product shape and size. A suitable plastic material is selected, such as polypropylene (PP) or polyethylene (PE). Glass fiber can be added to the material to improve temperature resistance or optimize flowability to reduce internal stress, as needed. Plastic granules are heated to a molten state and injected into the mold cavity under high pressure. Temperature, pressure, and injection speed must be precisely controlled during injection to avoid flash or shrinkage. The injection temperature is usually adjusted according to the material's melting point. After injection, the plastic inside the mold cools and solidifies. The molded part is ejected from the mold using an ejector mechanism, completing demolding. The molded part is inspected and cleaned to remove flash and burrs.

[0006] However, the disadvantages of using sheet metal bending to form the mounting components for the light source controller are as follows: the injection molded parts have low strength, the light source controller is prone to cracking, resulting in poor appearance of the injection molded parts. Utility Model Content

[0007] To address the shortcomings of existing technologies, this utility model discloses a light source controller mounting component and a light source controller.

[0008] The technical solution adopted in this utility model is as follows:

[0009] In a first aspect, a light source controller mounting component is provided, comprising:

[0010] The shell has three sidewalls; the three sidewalls form an open U-shaped structure; the top and bottom of both sides of the three sidewalls are provided with corner thickening areas; the corner thickening areas are provided with connecting parts, and the two opposite corner thickening areas of the sidewalls are provided with slots;

[0011] A cover plate is fastened to the top of the housing and connected to the housing by fasteners; the portion of the fastener inserted into the connecting part is wrapped by the connecting part.

[0012] The main panel is inserted into the housing; both sides of the main panel are inserted into the slots.

[0013] The base plate is fastened to the bottom of the housing and connected to the housing by fasteners; the portion of the fastener inserted into the connecting part is wrapped by the connecting part.

[0014] In one embodiment of the present invention, the housing includes an integrally formed auxiliary panel, a first connecting panel, and a second connecting panel; the first connecting panel and the second connecting panel are respectively disposed on both sides of the auxiliary panel.

[0015] In one embodiment of this utility model, both the first connecting panel and the second connecting panel have heat dissipation holes.

[0016] In one embodiment of this utility model, the connecting portions of the thickened corner areas at the top and bottom of the sidewall are connected, and the connecting portions at the top and bottom form a channel along the length direction of the sidewall.

[0017] In one embodiment of this utility model, the inner wall of the slot is fitted to the surface of the main panel.

[0018] In one embodiment of this utility model, the fastener is a screw.

[0019] In one embodiment of the present invention, a foot is also provided at the bottom of the base plate.

[0020] In a second aspect, a light source controller mounting component is provided, comprising: the light source controller mounting component as described above and electronic devices mounted on the main panel of the light source controller mounting component.

[0021] In one embodiment of this utility model, the electronic device includes a circuit board, a light source terminal connected to the circuit board, and a mechanical switch connected to the light source terminal.

[0022] The above-mentioned technical solution of this utility model has the following advantages compared with the prior art:

[0023] The light source controller mounting component described in this utility model is simple to assemble, reduces assembly time and labor intensity, improves the sealing performance of the light source controller mounting component to a certain extent, and makes the whole structure more beautiful and concise. Attached Figure Description

[0024] To make the content of this utility model easier to understand, the present utility model will be further described in detail below with reference to specific embodiments and accompanying drawings.

[0025] Figure 1 This is a schematic diagram of the structure of the light source controller in this utility model.

[0026] Figure 2 This is a schematic diagram of the structure of the light source controller (cover plate not shown) in this utility model.

[0027] Figure 3 yes Figure 2 Enlarged diagram of point A in the middle.

[0028] Figure 4 yes Figure 2 Enlarged diagram of point B in the middle.

[0029] Figure 5 This is an exploded view of the mounting components for the light source controller in this utility model.

[0030] Figure 6 This is a schematic diagram of the main panel structure in this utility model.

[0031] Figure 7 This is a structural schematic diagram of the electronic component in this utility model.

[0032] Explanation of reference numerals on the accompanying drawings:

[0033] 10. Cover plate;

[0034] 20. Housing; 21. Auxiliary panel; 22. First connecting panel; 23. Second connecting panel; 24. Corner thickened area; 25. Groove;

[0035] 30. Main panel;

[0036] 40. Circuit board;

[0037] 50. Light source terminal;

[0038] 60. Mechanical switch;

[0039] 70. Base plate;

[0040] 80. Base. Detailed Implementation

[0041] The present invention will be further described below with reference to the accompanying drawings and specific embodiments, so that those skilled in the art can better understand and implement the present invention. However, the embodiments are not intended to limit the present invention.

[0042] The foregoing and other technical contents, features, and effects of this utility model will be clearly presented in the following detailed description of the embodiments with reference to the accompanying drawings. The directional terms mentioned in the following embodiments, such as up, down, left, right, front, or back, are only for reference to the directions in the accompanying drawings. Therefore, the directional terms used are for illustrative purposes and not for limiting the present utility model. Furthermore, in all embodiments, the same reference numerals denote the same elements.

[0043] Combination Figures 1 to 4 A light source controller mounting component includes a cover plate 10, a housing 20, a main panel 30, a base plate 70, and feet 80. The cover plate 10, housing 20, main panel 30, and base plate 70 are assembled into a box.

[0044] The housing 20 includes an integrally formed auxiliary panel 21, a first connecting panel 22, and a second connecting panel 23. The auxiliary panel 21, the first connecting panel 22, and the second connecting panel 23 are manufactured using an aluminum extrusion process. The first connecting panel 22 and the second connecting panel 23 are respectively located on both sides of the auxiliary panel 21. It can be understood that the auxiliary panel 21, the first connecting panel 22, and the second connecting panel 23 form an open U-shaped structure. Figure 3 and Figure 4 The auxiliary panel 21, the first connecting panel 22, and the second connecting panel 23 are all provided with corner thickening areas 24 at the top and bottom. The corner thickening areas 24 are provided with connecting parts, and the corner thickening areas 24 of the first connecting panel 22 and the second connecting panel 23 are provided with slots 25.

[0045] Furthermore, if the corner thickening areas 24 at the top and bottom of the auxiliary panel 21, the first connecting panel 22, and the second connecting panel 23 are connected, then the top and bottom connecting portions form a channel along the length of the housing 20.

[0046] Combination Figure 5 and Figure 6 The cover plate 10 is fastened to the top of the housing 20 and connected to the housing 20 by fasteners. The portion of the fastener inserted into the connecting part is covered by the connecting part.

[0047] The main panel 30 is inserted into the housing 20. Both sides of the main panel 30 are inserted into slots 25. Furthermore, the inner wall of the slots 25 conforms to the surface of the main panel 30. Guided by the slots 25, the main panel 30 can be quickly and accurately inserted into the housing 20, reducing assembly time and labor intensity. The slots 25 provide additional support for the main panel 30, enhancing the stability of the entire structure. This design prevents the main panel 30 from loosening or deforming due to external forces during use.

[0048] The base plate 70 is fastened to the bottom of the housing 20 and connected to the housing 20 by fasteners. The portion of the fastener inserted into the connecting part is covered by the connecting part.

[0049] In this embodiment, screws can be used as fasteners. The portion of the screw that inserts into the connecting part is enclosed by the connecting part, which provides more precise positioning, ensuring that the screw can be accurately inserted into the predetermined position during assembly and effectively preventing the screw from loosening due to vibration or external force during use. At the same time, the connecting part can hide the screw inside the aluminum profile, making the appearance of the enclosure cleaner and more aesthetically pleasing.

[0050] The feet 80 are located at the bottom of the base plate 70. The feet 80 provide stable support for the cabinet, ensuring that the cabinet will not wobble or tilt when placed. The feet 80 prevent the bottom of the cabinet from directly contacting the ground, reducing wear and tear caused by ground friction or impacts from hard objects.

[0051] This embodiment also provides a light source controller mounting component, including the aforementioned light source controller mounting component and electronic devices mounted on the main panel 30 of the light source controller mounting component. Wherein, as... Figure 7 As shown, the electronic device includes a circuit board 40, a light source terminal 50 connected to the circuit board 40, and a mechanical switch 60 connected to the light source terminal 50. Specifically, the circuit board 40 and the light source terminal 50 are typically connected by soldering or plugging; that is, the pins of the light source terminal 50 are directly soldered to the pads of the circuit board 40, or a PCB connector (such as a female or male terminal) is used to connect the light source terminal 50 to the circuit board 40. The connection between the light source terminal 50 and the mechanical switch 60 is achieved through wires. The mechanical switch 60 is a three-prong rocker switch, with the middle pin being the common terminal (COM), and the two sides being normally closed (NC) and normally open (NO) terminals, respectively. The live wire is connected to the common terminal (COM) of the rocker switch, the neutral wire is connected to one end of the light source terminal 50, and the other end of the light source terminal 50 is connected to either the normally open (NO) or normally closed (NC) terminal of the rocker switch, depending on the control requirements.

[0052] In summary, circuit board 40, acting as the control core, is connected to light source terminal 50 via soldering or plug-in connection, providing power and control signals. Light source terminal 50 is connected to circuit board 40, receives power and control signals, and transmits them to the light source (such as an LED). A rocker switch is connected to light source terminal 50 via a wire for manually controlling the switching of the light source.

[0053] The installation principle of this utility model is as follows:

[0054] During assembly, first fix the circuit board 40, the light source terminal 50 and the mechanical switch 60 onto the main panel 30, then insert the main panel 30 into the housing 20, and finally fix the cover plate 10 and the base plate 70 onto the housing 20.

[0055] Since the circuit board 40, light source terminal 50, and mechanical switch 60 can be assembled into a single unit with the main panel 30 before being inserted into the housing 20, assembly is simpler and less expensive. Furthermore, the housing 20 and main panel 30 can be made of aluminum with an anodized gray surface treatment, resulting in a light source controller that is not only structurally strong but also aesthetically pleasing.

[0056] In the description of the embodiments of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set" and "connection" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0057] Obviously, the above embodiments are merely illustrative examples for clear explanation and are not intended to limit the implementation. Those skilled in the art will recognize that other variations or modifications can be made based on the above description. It is neither necessary nor possible to exhaustively list all possible implementations here. However, obvious variations or modifications derived therefrom are still within the protection scope of this invention.

Claims

1. A light source controller mounting member characterized by comprising: include: The housing (20) has three side walls; the three side walls form an open U-shaped structure; the top and bottom of both sides of the three side walls are provided with corner thickening areas (24); the corner thickening areas (24) are provided with connecting parts, and the two corner thickening areas (24) opposite to the side walls are provided with slots (25). The cover plate (10) is fastened to the top of the housing (20) and connected to the housing (20) by fasteners; the portion of the fastener inserted into the connecting part is wrapped by the connecting part; The main panel (30) is inserted into the housing (20); both sides of the main panel (30) are inserted into the slots (25); The base plate (70) is fastened to the bottom of the housing (20) and connected to the housing (20) by fasteners; the part of the fastener inserted into the connecting part is wrapped by the connecting part.

2. The light source controller mounting member of claim 1, wherein The housing (20) includes an integrally formed auxiliary panel (21), a first connecting panel (22) and a second connecting panel (23); the first connecting panel (22) and the second connecting panel (23) are respectively disposed on both sides of the auxiliary panel (21).

3. The light source controller mounting member of claim 2, wherein, Both the first connecting panel (22) and the second connecting panel (23) have heat dissipation holes.

4. The light source controller mounting member of claim 1, wherein The connection between the thickened corner areas (24) at the top and bottom of the sidewall is connected, and the connection between the top and bottom forms a channel along the length of the sidewall.

5. The light source controller mounting member of claim 1, wherein The inner wall of the slot (25) is attached to the surface of the main panel (30).

6. The light source controller mounting member of claim 1, wherein The fastener is a screw.

7. The light source controller mounting member of claim 1, wherein It also includes a foot (80) located at the bottom of the base plate (70).

8. A light source controller mounting member characterized by comprising: include: The light source controller mounting component as described in any one of claims 1-7 and the electronic device mounted on the main panel (30) of the light source controller mounting component.

9. The light source controller mounting member of claim 8, wherein, The electronic device includes a circuit board (40), a light source terminal (50) connected to the circuit board (40), and a mechanical switch (60) connected to the light source terminal (50).

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